Craftsman 919.769062 Owner's manual

Category
High-pressure cleaners
Type
Owner's manual

This manual is also suitable for

Owner's Manual
iCRRFTSMRN'i
5.5 Horsepower
2400 PSI
2.2 GPM
PRESSURE WASHER
Model No.
919.769062
Safety Guidelines
Assembly
Operation
Maintenance
Storage
Troubleshooting
Repair Parts
Espao_ol
CAUTION: Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
D28234 Rev. 1 6/17/03
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WARRANTY ............................................. 2
SPECIFICATION CHART .................................... 3
SAFETY GUIDELINES- DEFINITIONS ......................... 3
IMPORTANT SAFETY INSTRUCTIONS ....................... 3-7
BOX CONTENTS .......................................... 7
ASSEMBLY .............................................. 8
OPERATION ........................................... 9-13
MAINTENANCE ....................................... f3-16
STORAGE ........................................... 17-18
TROUBLESHOOTING GUIDE ............................ f8-20
REPAIR PARTS ....................................... 2f-36
HOW TO ORDER REPAIR PARTS .................... Back Cover
r_v/-'1:! :_±I_bIh'
FULL ONE YEAR WARRANTY ON CRAFTSMAN HIGH PRESSURE WASHER
For one year from the date of purchase, when this Craftsman High Pressure
Washer is maintained and operated according to the instructions in the owner's
manual, Sears will repair, free of charge, any defect in material and workmanship.
If your Craftsman Pressure Washer is used for commercial or rental purposes, this
warranty applies only for 90 days from the date of purchase.
FULL TWO YEAR WARRANTY ON CRAFTSMAN ENGINE
For two years from the date of purchase, when this Craftsman engine is maintained
and operated according to the instructions in the owner's manual, Sears will repair,
free of charge, any defect in material and workmanship.
If your Craftsman engine is used for commercial or rental purposes, this warranty
applies only for 90 days from the date of purchase. This warranty does not cover
expendable items such as spark plugs and air filters, which become worn during
normal use.
Repairs necessary because of operator abuse or negligence, including damage
resulting from no water being supplied to pump or failure to maintain the
equipment according to the instructions contained in the owner's manual, are not
covered under warranty.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH PRESSURE
WASHER TO THE NEAREST SEARS SERVICE CENTER THROUGHOUT THE
UNITED STATES. This warranty gives you specific legal rights and you may also
have other rights, which vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
D28234 2- ENG
Model No. 919-769062
Pressure Washer
Pressure 2400 PSi
Flow Rate 2.2 GPM
Cleaning Units (PSI x GPM) 5280
Engine
RPM 3600
Rated Horsepower 5.5
Spark Plug Gap .030" (0.76mm)
Gasoline Capacity .29 gallons (1.1 liters)
Oil .58 quarts ( .55 liters) capacity SAE 30 weight
This manual contains information that is important for you to know and understand.
This information relates to protecting YOUR SAFETY and PREVENTING EQUIP-
MENT PROBLEMS. To help you recognize this information, we use the symbols
below. Please read the manual and pay attention to these sections.
indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
indicates a potentially hazardous situation which, if not avoided,may
result in minor or moderate injury.
used without the safety alert symbol indicates potentially hazardous
situation which, if not avoided, may result in property damage.
_This product may not be equipped with a spark arresting
muffler. If the product is not equipped and will be used
around flammable materials, or on land covered with materials such as
agricultural crops, forest, brush, grass, or other similar items, then an ap-
proved spark arrester must be installed and is legally required in the state of
California. It is a violation of California statutes section 130050 and/or sec-
tions 4442 and 4443 of the California Public Resources Code, unless the
engine is equipped with a spark arrester, as defined in section 4442, and
maintained in effective working order. Spark arresters are also required on
some U.S. Forest Service land and may also be legally required under other
statutes and ordinances.
Engine exhaust contains chemicals known, in certain
quantities, to cause cancer, birth defects or other
reproductive harm.
3- ENG D28234
_Read Operators Manual. Do not operate equipment until you
have read operators Manual for Safety, Assembly, Operation, and
Maintenance Instructions.
READAND SAVE THESE INSTRUCTIONS
HAZARD
RISK OF EXPLOSION OR FIRE
WHAT CAN HAPPEN HOW TO PREVENT IT
Spilled gasoline and it's vapors can be-
come ignited from cigarette sparks,
electrical arcing, exhaust gases, and hot
engine components such as the muffler.
Operating the pressure washer in an ex-
plosive environment could result in a fire.
Muffler exhaust heat can damage painted
surfaces, melt any material sensitive to
heat (such as siding, plastic, rubber, or
vinyl), and damage live ptants.
Use of acids, toxic or corrosive chemicals,
poisons, insecticides, or any kind of flam-
mable solvent with this product could re-
suit in serious injuP/or death.
Shut off engine and allow it to cool before
adding fuel to the tank.
Use care in filling tank to avoid spilling fuel
Move pressure washer away from fueling area
before starting engine.
Operate and fuel equipment inweiI vendiated
areas free from obstructions. Equip areas with
fire extinguisher suitable for gasoline fires.
Always keep pressure washer a minimum of
four feet away from surfaces (such as houses,
automobiles, or live plants) that could be dam-
aged from muffler exhaust heat.
DO not spray flammable liquids.
HAZARD ¢'.,_'"
RISK TO BREATHING _:_
WHAT CAN HAPPEN
i6j6_ _ 8eAi6] :
ii i i
Some cleaning fluids contain substances
which could cause injury to skin, eyes, or
lungs.
HOW TO PREVENT IT
basements etC
Use only cleaning fluids specifically recom-
mended for high pressure washers. Follow
manufacturers recommendations. Do ROt
use chlorine bleach or any other corrosive
compound.
D28234 4_ ENG
HAZARD
RISK OF INJURY OR PROPERTY DAMAGE
WHEN TRANSPORTING OR STORING
WHAT CAN HAPPEN
iii
HOW TO PREVENT IT
e _ro_ !eak_
e_ina_i#
RISK TO FLUID
INJECTION
HAZARD
WHAT CAN HAPPEN
Your washer operates at fluid pressures
and velocities high enough to penetrate
human and animal flesh, which could
result in amputation or other serious injury.
Leaks caused by loose fittings or worn or
damaged hoses can result in injection
injuries, DO NOT TREAT FLUID
INJECTION AS A SIMPLE CUT! See a
physician immediateIy!
HOW TO PREVENT IT
Never place hands in front of nozzle.
Direct spray away from self and others.
Make sure hose and fittings are tightened
and in good condition. Never hold onto the
hose or fittings during operation.
Do not allow hose to contact muffler.
Never attach or remove wand or hose
fittings while system is pressurized.
_ inj_bs _6 res_i_if _i_ 6_s_re i_ _i _ To reii_ s_te_ _re sh_ _ff _i_!
HAZARD
_RISK OF CHEMICAL BURN
WHAT CAN HAPPEN HOW TO PREVENT IT
Use of acids, toxic or corrosive chemicals, Do not use acids, gasoline, kerosene, or
poisons, insecticides, or any kind of flam- any other flammable materials in this
mable solvent with this product could re- product. Use only household detergents,
suit in serious injury or death, cleaners and degreasers recommended for
use in pressure washers.
Wear protective clothing to protect eyes
and skin from contact with sprayed
materials.
5* ENG D28234
HAZARD
RISK OF UNSAFE OPERATION
WHAT CAN HAPPEN
HOW TO PREVENT IT
If proper starting procedure is not
followed, engine can kickback Causing
serious hand and arm injury.
Reactive force of spray will cause
gun/wand to move, and could cause the
operator to slip or fall, or misdirect the
spray, improper control of gun/wand can
result in injuries to self and others.
If engine does not start after two pulls,
squeeze trigger of gun to relieve pump
pressure. Pull starter cord slowly until
resistance is felt. Then pull cord rapidly
to avoid kickback and prevent hand or
arm injury.
Do not overreach or stand on an unstable
support, Grip gun/wand firmly with both
hands, Expect the gun to kick when trig-
gered.
HAZARD
RISK OF ELECTRICAL SHOCK
WHAT CAN HAPPEN HOW TO PREVENT IT
e{e_trl ca l _hoc
HAZARD
RISK OF HOT SURFACES
WHAT CAN HAPPEN HOW TO PREVENT IT
Contact with hot surfaces, such as During operation, touch only the control
engines exhaust components, could surfaces of the pressure washer. Keep
result in serious burn. children away from the pressure washer at all
times. They may not be able to recognize the
hazards of this product.
D28234 6_ ENG
HAZARD
_RISK OF INJURY FROM SPRAY
WHATCAN HAPPEN
i_!g_iSP_i i iiiiiii ii i i!i ii!i!il
iiii!!
HOW TO PREVENT IT
against
back (o_n)_sition
The powerful spray from your pressure washer is capable of causing
damage to surfaces such as wood, glass, automobile paint, auto
striping and trim, and delicate objects such as flowers and shrubs. Before spraying,
check the item to be cleaned to assure yourself that it is strong enough to resist damage
from the force of the spray. Avoid the use of the concentrated spray stream except for
very strong surfaces like concrete and steel.
Operating without flow of water will result in equipment damage. Operating the pressure
washer with water supply shutoff will void your warranty. You should never run this pres-
sure washer for more than 2 minutes without pulling the trigger to allow cool water to
enter the pump and the heated (recirculated) water to exit.
Engine Frame and Handle
Wheel Assembly Part NO. D22316
O
High Pressure
Hose
Part NO. D22166
Knobs
Part No.l_
English/ 16471
Spanish
Operator's
Manual Saddle
Bolts Part
No. D23196
_'-- Nozzle Cleaning
K_
Allen Wrench Part No. 16797
Cleanin 9 Tool Part NO, NCT001
Bagged Parts
Chemical Hose
Part No= H140 Accessories Panel Part NO. D21865
with Screws Part No. D22g01
4_ Spray Gun
Part NO. 17780
Engine Oil
.... E
Mu_i-Adjustable Spray Wand
Part No. D23314
ENG D28234
I,
Place handle assembly onto frame
and connect handle to frame,
NOTE: Knobs are assembled to
inside of frame.
2, Connect wand to gun. Tighten
securely.
3, Attach high pressure hose to gun.
Tighten securely.
Remove
q
.oosel
l
C.
Screws
Place grooves in accessories
panel assembly onto screws
and slide panel assembly into
place.
5, To Assemble Accessories Panel
a, Remove top screws on
handle assembly.
b. Loosen bottom screws on
handle assembly.
d.
Place screws (removed
earlier) into the top holes and
secure accessories panel
assembly to handles. Do not
overtighten.
D28234 8* ENG
READ THIS OPERATION MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with
the location of various controls and adjustments. Save this manual for future
reference.
Chemical
High
Air Filter Engine
Lever
Multi-
Adjustable
Spray Wand
High
Pump
PRESSURE WASHER
High Pressure Pump (located inside
the shroud):Increases the pressureof
the water supply.
Engine: Drives the high pressure
pump.
High Pressure Hose: Carries the
pressurized water from the pump to
the gun and spray wand.
Spray Gun: Connects with spray wand
to control water flow rate, direction,
and pressure.
Multi-Adjustable Spray Wand: Has a
spray nozzle which adjusts from a
pencil stream (0°) to a wide angle fan
spray (40°). The spray can be adjusted
by twisting the nozzle clockwise
and/or counterclockwise. Also, the
high and low pressure settings can be
controlled by moving the nozzle in and
out. See How To Use Spray Wand
paragraph in this section.
Chemical Hose: Feeds cleaning
agents into the pump to mix with the
pressurized water. See How To Apply
Chemicals/Cleaning Solvents in
Operation section of this manual.
ENGINE
Choke Control: Opens and closes
carburetor choke valve
Throttle Control Lever: Controls
engine speed.
Starter Grip: Pulling starter grip
operates recoil starter to crank engine.
Fuel Valve Lever: Opens and closes
connection between fuel tank and
carburetor.
9* ENG D28234
PRESSURE WASHER
TERMINOLOGY
PSh Pounds per Square Inch. The unit
of measure for water pressure. Also
used for air pressure, hydraulic
pressure, etc.
GPM: Gallons Per Minute. The unit of
measure for the flow rate of water.
CU: Cleaning Units. GPM multiplied by
PSI.
Bypass Mode: In Bypass Mode, the
pump is recirculating water because
the trigger of the spray gun is not
pulled. If unit is left in bypass mode for
more than two (2) minutes, the water
temperature will rise to a dangerous
level and could damage internal
components of the pump. Any
damage to pump due to these causes
will not be covered under warranty.
DO NOT allow your
unit to operate in
bypass mode for more than two
minutes at any time. Overheating of
pump can cause damage to pump.
Thermal Relief Valve: In an effort to
prevent extreme damage, pumps are
equipped with a thermal relief valve.
This valve will open when the
temperature inside the pump rises too
high. This valve will then release a
gush of water in an effort to lower the
temperature inside the pump.
Immediately after this occurs, the
valve will close. The thermal relief
valve is part of the pump and is not
visible to the user.
Chemical Injection System: Mixes
cleaners or cleaning solvents with the
water to improve cleaning effectiveness.
Water Supply: All pressure washers
must have a source of water. The
minimum requirements for a water
supply are 20 PSI and 5 gallons per
minute.
HOW TO USE
IMPORTANT:Read and understand
how to use the pressure washer
before operating.
TO ADJUST PRESSURE
The pressure setting is preset at the
factory to achieve optimum pressure
and cleaning. If you need to lower the
pressure, it can be accomplished by
these methods.
1. Back away from the surface to
be cleaned. The further away you
are, the less the pressure will be
on the surface to be cleaned.
2. Rotate the nozzle at the end of
the multi-adjustable spray wand
to widen the fan spray, The
wider fan spray will minimize the
pressure on the surface to be
cleaned.
DO NOT attempt to
increase pump
pressure. A higher pressure setting
than the factory set pressure may
damage pump.
HOW TO USE SPRAY WAND:
Your pressure washer is equipped with
a multi-adjustable spray wand with
both high and low pressure settings.
The high pressure setting is for
cleaning and rinsing, the low pressure
setting is for applying chemicals or
cleaning solutions to surfaces.
I1_ When using the high
pressure setting, DO
NOT allow the jet-like spray to come
in contact with unprotected skin,
eyes, or with any pets or animals.
Serious injury can occur.
I_ Risk of injection or
injury to person. DO
NOT direct discharge stream toward
persons.
For high pressure operation, pull back
the nozzle of the multi-adjustable
spray wand as shown.
D28234 10- ENG
The nozzle at the end of the multi-
adjustable spray wand can be rotated
to change the high pressure spray
pattern from a narrow jet to a 40 ° fan
shape, as shown. Markings have been
placed on the nozzle to help you
select the spray pattern.
For low pressure operation, extend the
nozzle of the multi-adjustable spray
wand as shown.
HOW TO APPLY CHEMICALS
AND CLEANING SOLVENTS
Applying chemicals or cleaning
solvents is a low pressure operation.
NOTE: Use only soaps and
chemicals designed for pressure
washer use. Do not use bleach.
To Apply chemicals:
1. Press chemical hose onto barbed
fitting located near high pressure
hose connection of pump as
shown.
2. Place other end of chemical hose
with filter on it into container holding
chemical/cleaning solution. NOTE:
The chemical/water ratio is 7:1, for
every 7 gallons of water pumped 1
gallon of chemical/cleaning solution
will be used.
3. Install low pressure (black) nozzle
into quick connect fitting of spray
wand, see How To Use Spray Wand
paragraph in this section.
4. After use of chemicals, place
chemical hose into container of
clean water and draw clean water
through chemical injection system
to rinse system thoroughly. If
chemicals remain in the pump it
could be damaged. Pumps
damaged due to chemicals will not
be covered under warranty.
NOTE: Chemicals and soaps will not
siphon when spray wand is in the high
pressure setting.
TO SHUT DOWN
IMPORTANT: Read and understand
how to shut down the pressure
washer before operating.
1. If you have applied chemicals,
place chemical hose into container
of clean water and draw clean
water through chemical injection
system to rinse system thoroughly.
NOTE: Failure to do so could
cause damage to the pump.
2. Turn engine off by placing the
throttle control in the OFF _1
position.
NOTE: NEVER turn the water off
with the engine running.
3. Turn the fuel valve to the OFF
position if engine will not be
restarted soon.
4. Turn water source off.
5. Pull trigger on spray gun to relieve
any water pressure in hose or
spray gun.
6. See Storage section in this
manual for proper storage
procedures.
11* ENG D28234
BEFORE STARTING
Read and understand all Important
Safety Instructions in the front of
this manual and the following
Cautions and Warnings before
starting the pressure washer.
Filler cap/dipstick
Never fill fuel tank completely.
Fill tank to 1/2" below bottom of
filler neck to provide space for
fuel expansion. Wipe any fuel
spillage from engine and
equipment before starting
engine.
Never fill fuel tank indoors.
Never fill fuel tank when engine
is running or hot. Do not smoke
when filling fuel tank.
Never run engine indoors or in
enclosed, poorly ventilated
areas. Engine exhaust contains
carbon monoxide, an odorless
and deadly gas.
{*-1,_11/i[,] _
Never turn water supply off
while pressure washer engine is
running or damage to pump will
result.
DO NOT use hot water, use cold
water only.
DO NOT stop spraying water for
more than two minutes at a
time.
1. In a well ventilated outdoor area
add fresh, high quality, unleaded
gasoline with a pump octane
rating of 86 or higher. Do not
overfill. Wipe up spilled fuel before
starting the engine. Refer to
Engine Owners Manual for correct
procedure.
2. Remove filler cap/dipstick and
add engine oil (supplied) to
engine. NOTE: There will be a
slight amount of oil in the engine
from factory testing. Always check
oil level before each start-up.
3. Verify the filter screen is in water
inlet of pump. NOTE: Cone side
faces out.
Filter Screen
4. Connect high pressure hose to
pump outlet.
5. Connect water source to pump
inlet.
NOTE: Water source must provide a
minimum of 5 gallons per minute at
20 p.s.L
6. If you are applying a chemical or
cleaning solution, See How To
Siphon Chemicals/Cleaning
Solvents in Operation section of
this manual.
7. Turn water source on.
NOTE: Failure to do so could cause
damage to the pump.
D28234 12_ ENG
8.
9.
Turn fuel valve to the ON position,
1/4 turn counterclockwise.
Move the choke control lever to
the CHOKE ON N position and
the throttle control to the FAST
position. NOTE: No choke is
needed to start a warm engine.
10. Pull starfer grip slowly until you
feel resistance, then pull briskly.
Return starter grip gently. Pull
rope with a rapid full arm stroke.
Let rope rewind slowly. Repeat if
necessary.
If the engine does
not start after two
pulls, pull the trigger to relieve the
pressure.
11. If the choke was used to start the
engine, move the choke lever to
the OFF position.
12. Depress trigger on gun to start
water flow. NOTE: Stand on a
stable surface and grip
gun/spray wand firmly with both
hands. Expect the gun to kick
back when triggered.
13. Release trigger to stop water flow.
14. Adjust nozzle spray for the task
being performed. See How To
Use Spray Wand instructions in
this section.
DO NOT let hoses
come in contact with
very hot engine muffler during or
immediately after use of your
pressure washer.
When performing maintenance, you may be exposed to hot
surfaces, water pressure, or moving parts that can cause
serious injury or death!
Before performing any maintenance or repair, disconnect spark plug wire,
let engine cool and release all water pressure. The engine contains
flammable fuel. DO NOT smoke or work near open flames while performing
maintenance.
To ensure efficient operation and longer life of your pressure washer, a routine
maintenance schedule should be prepared and followed. If the pressure washer is
used in unusual conditions, such as high-temperatures or dusty conditions, more
frequent maintenance checks will be required.
13- ENG D28234
CUSTOMER RESPONSIBILITIES TABLE
Before Every25 Every 50 Every 100
MAINTENANCE TASK each use hours or hours or hours or
yearly yearly },early
ENGINE
check oil level X
change oil X
check air filter X
clean/replace spark plug X
PRESSURE WASHER
check/clean inlet screen X
check high pressure hose X
check soap and chemical X
hose and filter
check gun and wand for leaks X
prepare for storage Prepare unitforstorageifit istoremainidleforlonger
than 30days
ENGINE
To Check Oil
1. Shut down engine and place on a
level surface.
2. Remove filler cap/dipstick and wipe
it clean.
Filler cap/dipstick
3. insert and remove the filler
cap/dipstick without screwing it
into the filler neck. Check the oil
level shown on the dipstick.
il Filler
Cap/Dipstick
Upper Limit
Limit
4. If the oil level is low, fill to the edge
of the oil filler hole with the SAE
10W-30 oil.
NOTE: Other viscosities shown in the
chart may be used when the average
temperature in your area is within the
recommended range.
SAE Viscosity Grades
:_20 0 20 3240 60 80 100
;-3o -2o 4o 8 1o 2o 3o 4o
STARTING TEMPERATURES RANGE
ANTiCiPATED BEFORE NEXT OiL CHANGE
o28234 14- ENG
To Change Oil
Drain the engine oil when the engine is
warm. Warm oil drains quickly and
completely.
1. Turn the fuel valve to the OFF
position, 1/4 turn clockwise.
2. Place a suitable container next to
the engine to catch the used oil.
3. Remove filler cap/dipstick and
drain the oil into the container by
tipping the engine toward the oil
filler neck.
Oil Filler Neck
/_._ Oil Filler
_i Cap/Dipstick
Upper Limit
wer Limit
NOTE: Please dispose of used motor
oil in a manner that is compatible with
the environment. It is recommended to
take used oil in a sealed container to
your local recycling center or service
station for reclamation. Do not throw it
in the trash or pour it on the ground or
down a drain.
4. With the engine in a level position,
fill to the upper limit mark on the
dipstick with SAE 10W-30 oil
Engine oil capacity is 0.58 quart
(.055 liter). NOTE: Other
viscosities shown in the chart in
the "To Check Oil" paragraph may
be used.
5. Replace the oil filler cap/dipstick
securely.
Air Cleaner
A dirty air cleaner will restrict air flow to
the carburetor and cause poor engine
performance. Inspect the filter each
time the engine is operated. Clean the
filter more frequently if the engine is
operated in very dusty areas.
NOTICE: Operating the engine without
a filter, will allow dirt to enter the
engine, causing rapid engine wear. This
type of damage is not covered under
the warranty.
Inspect
1. Press the latch tabs on the top of
the air cleaner cover and remove
the cover. Check the filter to be
sure it is clean and in good
condition.
2. Reinstall the filter and air c]eaner
cove_
Air Cleaner Body
Air Duct
Fiiter Air
Cleaner
Cleaning
1. Tap the filter several times on a
hard surface to remove dirt or
blow compressed air [not
exceeding 30 psi (207kPa, 1.2
kg/cm 2]through the filter from the
clean side that faces the engine.
Never try to brush off dirt.
Brushing will force dirt into the
fibers.
2. Wipe dirt from the air cleaner body
and cover using a moist rag. Be
careful to prevent dirt from
entering the air duct that leads to
the carburetor.
15- ENG D28234
Clean and Replace Spark Plug
Change the spark plug every 100 hours
of operation or once each year,
whichever comes first. This will help
your engine to start easier and run
better.
.030" (0.76 MM)
Resistor
PUMP
This screen filter should be checked
periodically and cleaned if necessary.
1. Remove filter by grasping end and
removing it from water inlet of
pump as shown.
2. Clean filter by flushing it with water
on both sides.
3. Re-insert filter into water inlet of
pump. NOTE: Cone side faces
out.
NOTE: Do not operate pressure
washer without filter properly installed.
WAND
If the nozzle becomes clogged with
foreign materials, such as dirt,
excessive pressure may develop. If the
nozzle becomes partially clogged or
restricted, the pump pressure will
pulsate. Clean the nozzle immediately
using the nozzle kit supplied and the
following instructions:
1. Shut off the pressure washer and
turn off the water supply.
2. Disconnect spark plug wire.
3. Pull trigger on gun handle to
relieve any water pressure.
4. Disconnect the wand from the
gun.
5. Remove the nozzle from the end
of the wand with the 2mm allen
wrench provided as shown.
6. Clean the nozzle using the nozzle
cleaner provided or a straightened
paper clip. Insert into the nozzle
end and work back and forth until
obstruction is removed.
7.
8.
9.
10.
11.
Direct water supply into nozzle
end to backflush loosened
particles for 30 seconds.
Reconnect spark plug wire.
Reassemble the nozzle to the
wand. Tighten securely to prevent
leaks.
Reconnect wand to gun and turn
on water supply.
Start pressure washer and place
wand into high pressure setting to
test.
D28234 16- ENG
ENGINE
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as the
carburetor, fuel filter, hose or tank
during storage. Also, experience
indicates that alcohol-blended fuels
(called gasohol or using ethanol or
methanol) can attract moisture which
leads to separation and formation of
acids during storage. Acidic gas can
damage the fuel system of an engine
while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Never use engine or carburetor
cleaner products in the fuel tank or per-
manent damage may occur.
Engine Preparation
1. First add a fuel stabilizer to the
fuel tank.
2. Run pressure washer for a full 5
minutes to allow fuel stabilizer to
enter the fuel system.
While preparing the
engine make sure
water supply is turned on and
flowing to the unit. NEVER run unit
without water supply running
through pump. Failure to do so will
cause pump damage.
3. Next shut off engine and
disconnect the water supply.
4. Disconnect the spark plug wire
and remove the spark plug.
5. Add one teaspoon of oil through
the spark plug hole.
6. Place rag over spark plug hole and
pull the recoil a few times to
lubricate the combustion chamber.
7. Replace the spark plug, but do not
connect the spark plug wire.
PUMP
1. Drain all water from high pressure
hose, coil it, and store it in cradle
of the pressure washer handle.
2. Drain all water from spray gun and
spray wand by holding spray gun
in a vertical position with nozzle
end pointing down and squeezing
trigger. Store in gun/hose holder.
3. Store chemical hose, high pressure
hose, spray gun, and spray wand
so they are protected from dam-
age, such as being run over.
It is recommended that you follow
these steps to protect the internal seals
of the pressure washer when STORING
THE UNIT FOR MORE THAN 30 DAYS
AND/OR WHEN FREEZING
TEMPERATURES ARE EXPECTED.
*RV antifreeze needs to be run through
the pump as outlined in the steps
below.
4. Obtain a funnel, six ounces of*RV
antifreeze, and approximately 36
inches of garden hose with a male
hose connector attached to one
end.
Use only RV
antifreeze. Any other
antifreeze is corrosive and can
damage pump.
5. Disconnect spark plug wire.
6. Connect 36 inch length of hose to
water inlet of pump.
7. Add *RV antifreeze to hose as
shown.
17- ENG D28234
8. Pull engine starter rope slowly
several times until antifreeze
comes out of high pressure hose
connection of pump.
9. Remove short hose from water
inlet of pump.
10. Reconnect spark plug wire.
*Windshield washer fluid may also be
used
hi ;{olU_';]=[olo_ [_u] Im]=1
PROBLEM
Engine will not
start
No or low
pressure
(initial use)
1.
2.
3.
4.
5.
CAUSE
No fuel.
Pressure builds up after
two pulls on the recoil
starter or after initial use.
Not choked.
Spark plug wire not 4.
attached.
Choke lever in the 5.
"Choke" position on a
"hot" engine or an engine
that has been exposed to
thermal heat for a long
CORRECTION
1. Add Fuel.
2. Squeeze gun trigger to
relieve pressure.
3. Choke engine, place engine
in the choke position.
Attach spark plug wire.
Move choke to the "No
Choke" position.
period of time.
6. Fuel valve closed
1. Wand not in high
pressure.
2. Low water supply.
3. Leak at high pressure
hose fitting.
4. Nozzle obstructed.
5. Water filter screen
clogged.
6. Move the fuel valve knob to
the "Open" position.
1. See How to Use Spray
Wand paragraph in the
Operation Section.
2. Water supply must be at
least 5 GPM @ 20 PSI.
3. Tighten. Apply sealant tape
if necessary.
4. See Spray Wand
paragraph in the
Maintenance section for
the correct procedure.
5. Remove and clean filter.
D28234 18- ENG
PROBLEM CORRECTION
No or low 6.
pressure
(initial use)
(continued)
Will not draw
chemicals
CAUSE
Air in hose.
7. Choke lever in the
"Choke" position.
8. Throttle control lever is
not in the "Fast" position.
9. High pressure hose is too
long.
1.
2.
3.
Wand not in low
pressure.
Chemical filter clogged.
Chemical screen not in
chemical
4. Chemical too thick
5.
6.
Pressure hose is too long
Chemical build up in
chemical injector.
6. Turn off the engine, then the
water source. Disconnect
the water source from the
pump inlet and turn the
water source on to remove
all air from the hose. When
there is a steady stream of
water present, turn water
source off. Reconnect water
source to pump inlet and
turn on water source.
Squeeze trigger to remove
remaining air.
7. Move choke to the "No
Choke" position.
8. Move throttle control lever to
the "Fast" position.
9. Use high pressure hose
under 100 feet.
1. See Spray Wand paragraph
in the Maintenance section
for the correct procedure.
2. Clean filter.
3. Insure end of chemical hose
is fully submerged into
chemical.
4. Dilute chemical. Chemical
should be the same
consistency as water.
5. Lengthen water supply hose
instead of high pressure
hose.
6. Have parts cleaned or
replaced by AWSC.
19- ENG D28234
PROBLEM CAUSE CORRECTION
No or low 1. Worn seal or packing. 1. Have replaced byAWSC.
pressure (after 2. Worn or obstructed 2. Have replaced byAWSC.
period of nor- valves.
mal use.)
3. Worn unloader piston. 3. Have replaced by AWSC.
Water leaking 1. Worn or broken o-ring. 1. Check and replace.
at gun/wand
connection
2. Loose hose connection. 2. Tighten.
Water leaking 1. Loose connections. 1. Tighten.
at pump 2. Piston packings worn. 2. Have replaced byAWSC.
3. Worn or broken o-rings. 3. Have replaced by AWSC.
4. Pump head or tubes 4. Have replaced by AWSC.
damaged from freezing.
Pump Pulsates 1. Nozzle obstructed. 2. See Spray Wand paragraph
in the Maintenance section
for the correct procedure.
D28234 20* ENG
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Craftsman 919.769062 Owner's manual

Category
High-pressure cleaners
Type
Owner's manual
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