Spitznas 2 1701 0030 Operation and Maintenance Manual

Brand
Spitznas
Model
2 1701 0030
Type
Operation and Maintenance Manual
Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: +49(0)2052 605 0, Fax: +49(0)2052 605 29, www.spitznas.de
Compiled: 21.01.10 21701000_0010_0030_en_Version_00.do
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Page 1 of 22
Pneumatic
Corner Drill
Type 2 1701 0000
2 1701 0010
2 1701 0030
Tech. Doc. No. 202
Illustration can differ from the original
Operation and
Maintenance Manual
Pneumatic Corner Drill
2 1701 0000/ 0010/ 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: +49(0)2052 605 0, Fax: +49(0)2052 605 29, www.spitznas.de
Compiled: 21.01.10 21701000_0010_0030_en_Version_00.do
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Page 2 of 22
Technical Specification
Safety Instructions
Operation Instructions
Basic information on pneumatic tools, maintenance hints, wear and tear, as well as
disassembly and re-assembly procedure.
Spare Part Documentation
Parts lists and sectional drawings, resp. exploded views
Declaration of Conformity
Pneumatic Corner Drill
2 1701 0000/ 0010/ 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: +49(0)2052 605 0, Fax: +49(0)2052 605 29, www.spitznas.de
Compiled: 21.01.10 21701000_0010_0030_en_Version_00.do
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Page 3 of 22
TECHNICAL SPECIFICATION
Operating Pressure p 6 bar
Tool holder / Morse Taper 2
Cutting capacity in steel Ø 23 mm
Reaming up to Ø 17 mm
Load speed n 270 rpm
Air consumption 1,4 m³/min
Air connection R 3/4" male
ID of hose Ø 13 mm
Output P 1.33 kW
Weight with lever throttle 8.5 kg
Weight with twist throttle 8.7 kg
Noise level (1m distance) 92 dB(A)
Vibration at free speed 3.28 m/s²
Pneumatic Corner Drill
2 1701 0000/ 0010/ 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: +49(0)2052 605 0, Fax: +49(0)2052 605 29, www.spitznas.de
Compiled: 21.01.10 21701000_0010_0030_en_Version_00.do
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Page 4 of 22
SAFETY INSTRUCTIONS
Any power tool can be dangerous.
These safety precautions are given for your safety. Review them carefully before operating
the machine and before performing maintenance and repairs.
Wear safety glasses (Danger of injury by means of metal chips).
Wear safety gloves (Danger of injury by cutting oneself on sharp-edged work
pieces).
Wear safety shoes.
Wear protective clothing (Protect your head and hair, eyes and ears, hands and
feet).
Ensure that you maintain a good footing and proper balance at all times.
Never work under the influence of alcohol, drugs or stronger medication.
After use, shut valve immediately.
Disconnect machine from the air line (Avoidance of unintentionally turning on the
machine)
Follow the general current and appropriate Accident Prevention and Safety
Procedures.
Switch off the machine before laying aside.
Avoid sparks in hazardous environment – created by the drill. During use,
material and drill always have to be flushed with sufficient water for cooling.
Keep your working area clean and uncluttered. Maintain a proper footing and
balance at all time. Never work with the machine while standing on a ladder or
leaning against a scaffold.
Never hold the machine only by hand during drilling.
ATTENTION! Never use the flexible hose as a lifting handle!
Your safety is in your hands.
Keep these instructions.
Pneumatic Corner Drill
2 1701 0000/ 0010/ 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: +49(0)2052 605 0, Fax: +49(0)2052 605 29, www.spitznas.de
Compiled: 21.01.10 21701000_0010_0030_en_Version_00.do
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Page 5 of 22
Use
Intended Use
Use with a drill rig only. Do not hold by hand only.
Improper Use
Working without personal protection equipment.
Danger Zone
Operational
condition
----------------
Life phase
Normal function Malfunction Improper use Expected use
Transport Transport of the
machine in an
inoperable
condition
Drop of the
machine
Transport of the
machine in an
operable condition
unknown
Start-up
Operation
Operating the
machine with
designated device
unknown unknown Working without
device
Machine only
works with
actuated switch
Machine runs
without actuated
switch
Switch is blocked
in actuated
condition
unknown Operation
Machine moves the
tool
Tool blocks unknown unknown
Maintenance Regular
replacement of
vanes
Operation at a
maintenance unit
Breakdown of the
machine
unknown unknown
Pneumatic Corner Drill
2 1701 0000/ 0010/ 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: +49(0)2052 605 0, Fax: +49(0)2052 605 29, www.spitznas.de
Compiled: 21.01.10 21701000_0010_0030_en_Version_00.do
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Page 6 of 22
OPERATION INSTRUCTION
General
Performance and output power of this machine are designed for a cutting capacity in steel up to
23 mm. On that condition, free-hand drilling is not possible (DANGER OF INJURY).
Therefore, always centre the machine and secure it against rotation.
Never try to hold the machine only by hand during drilling.
Drilling / Reaming (see figures1 to 3)
Check the oil level. If necessary, add oil to fill up the lubricator.
Attach desired tool to the machine (Morse taper 2)
Screw the feed spindle as far as possible (square size 16 mm)
Centre and fix the machine on a suitable support.
Secure motor part with lubricator and valve against rotation (do not hold by hand).
Connect air hose. (In order to remove contaminants, blow out the air hose before
connecting).
Open the valve and begin the drilling or reaming. (Speed can be regulated by opening the
valve more or less.)
Produce uniform feed by screwing out the spindle. (A capstan is available).
Take care for sufficient cooling of tools and work pieces (by appropriate coolants).
After finishing the operation
Shut the valve.
Turn off compressed air and disconnect the air hose.
Take the machine out of device.
Loosen the drills and reamers and pull them out of morse taper.
Clean the arbor hole.
Check lubricator.
Pneumatic Corner Drill
2 1701 0000/ 0010/ 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: +49(0)2052 605 0, Fax: +49(0)2052 605 29, www.spitznas.de
Compiled: 21.01.10 21701000_0010_0030_en_Version_00.do
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Page 7 of 22
Pneumatic Corner Drill
2 1701 0000/ 0010/ 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: +49(0)2052 605 0, Fax: +49(0)2052 605 29, www.spitznas.de
Compiled: 21.01.10 21701000_0010_0030_en_Version_00.do
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Page 8 of 22
Maintenance and Assembly Instructions
Our machines are designed for an operating pressure of 4 – 6 bar (65 – 90 PSI).
Service life and performance of the machines are decisively determined by:
a) The air purity
Blow the air hose clear before connecting it to the machine. Install dirt and water
separator upstream of the machine, if it is not possible to prevent the formation of rust
and water condensation in the air distribution lines.
b) The lubrication conditions and maintenance
see „Maintenance of pneumatic tools“
Replace wear parts – in particular the vanes – when necessary. Vanes are considered
worn, if their width is less than 18 mm.
2 1701 1050 20mm original
<18mm =>worn-out
Rinse the machine with thin oil or use other corrosion protection after finishing the work.
20 mm Installation new
< 18 mm replace
Pneumatic Corner Drill
2 1701 0000/ 0010/ 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: +49(0)2052 605 0, Fax: +49(0)2052 605 29, www.spitznas.de
Compiled: 21.01.10 21701000_0010_0030_en_Version_00.do
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Page 9 of 22
Pneumatic Corner Drill
2 1701 0000/ 0010/ 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: +49(0)2052 605 0, Fax: +49(0)2052 605 29, www.spitznas.de
Compiled: 21.01.10 21701000_0010_0030_en_Version_00.do
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Page 10 of 22
Pneumatic Corner Drill
2 1701 0000/ 0010/ 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: +49(0)2052 605 0, Fax: +49(0)2052 605 29, www.spitznas.de
Compiled: 21.01.10 21701000_0010_0030_en_Version_00.do
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Page 11 of 22
Disassembly and Re-assembly
Disassembly and re-assembly should only be performed with assistance of the exploded views
and sectional drawings.
Disassembly
Motor
Remove gearbox neck item 2 from motor housing item 1 while watching out for the planetary
wheel item 15, the washers item 14 and the bearing needles item16. Then knock out the inner
motor parts by slightly tapping the motor housing item 1 on a wooden block.
Disassemble motor. Check vanes item 50 for wear.
Governor
Remove segment bridge item 27 from rotor shaft item 7 (left-hand thread), while watching out for
the governor dials. Check the governor parts for wear.
Angular Drive
Remove output unit housing item 3 from gearbox neck item 2 (watching out for the end plates).
Unscrew fillister-head screws item 66 and pull the planet carrier item 12 (by means of M12 screw)
carefully from bevel-gear pinion item 17. Than remove feather key item 53 and pull out bevel-gear
pinion of the gearbox neck item 2. Unscrew sleeve item 19 and end cover item 24 and remove
bevel gear item 22 from adapter sleeve item 21. After removing feather key item 54, pull out
adapter sleeve item 21 of output housing item 3.
Lubricator
The lubricator adjustment screw item Pos. 32.2 should be readjusted only, if the oil throughput rate
no longer meets the requirements. For adding oil just unscrew the plug item 32.4. To adjust the
lubricator under operating pressure turn regulating screw item 32.2 counter-clockwise to open it
until air bubbles slightly drift upwards through the oil.
Re-assembly
Re-assembly is performed essentially in the reverse order. Ensure correct spacing. The axial play
between rotor item 6 and end plates items 8 and 9 should be 0.04 mm per side. The chamfered
edges of spacers items 52 and 55 should point towards to centre of the rotor.
Chamfer
approx. 0,04
approx.0,04
Pneumatic Corner Drill
2 1701 0000/ 0010/ 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: +49(0)2052 605 0, Fax: +49(0)2052 605 29, www.spitznas.de
Compiled: 21.01.10 21701000_0010_0030_en_Version_00.do
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Page 12 of 22
Remove any oil and resin residue from the rotor slots. The new vanes item 50 should fit
easily into the slots. Insert cylinder bushing item 5 into the right side.
For the angular drive ensure the correct setting of the tooth engagement. Note the location
of the spacers. Use low viscosity grease (e.g. Calypsol D 6024) for the gearbox.
After completion of re-assembly make functional gauging by checking free speed (540 rpm)
and air consumption (1.4 m³/min). Mostly a check of the parameter for free speed and air
consumption is sufficient (see technical specification).
Spare Parts
Only original spare parts may be used. There is no warranty for damages and liability is
disclaimed, if non-original spare parts and accessories are used.
Pneumatic Corner Drill
2 1701 0000/ 0010/ 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: +49(0)2052 605 0, Fax: +49(0)2052 605 29, www.spitznas.de
Compiled: 21.01.10 21701000_0010_0030_en_Version_00.do
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Page 13 of 22
Troubleshooting
Problem Cause Remedy
a Machine doesn’t start Not connected to compressed air
Rotor rusty by humidity
Vanes jam (worn out)
Gearbox jams
Connection and opening of the
pneumatic pipe
Disassembly and cleaning of motor,
functional check of service unit
Disassembly and cleaning of motor,
replacement of worn out parts
Disassembly and cleaning of gearbox,
replacement of worn out parts
b Machine turns too
slowly
Operation pressure too low
Rotor grinding along end plates/
cylinder bushing
Gearbox parts tarnished
Increase operation pressure up to 6
bar (at the machine)
Disassembly and cleaning of motor,
replacement of worn out parts and
readjustment
Disassembly and cleaning of gearbox,
replacement of worn out parts
c Motor jams Vanes worn out/ broken,
broken parts jammed between rotor
and cylinder bushing
no lubrication – ball bearings run
dry, rotor has grinded along end
plates
Coarse dirt in the motor
compartment jammed between
rotor and cylinder bushing
Disassembly and cleaning of
motor, replacement of worn out
parts and readjustment
d Gearbox makes strong
noise
Needle cage defective
Gearing rattling
Ball bearing defective
Disassembly and cleaning of gearbox,
replacement of worn out/ defective
parts
Pneumatic Corner Drill
2 1701 0000/ 0010/ 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: +49(0)2052 605 0, Fax: +49(0)2052 605 29, www.spitznas.de
Compiled: 21.01.10 21701000_0010_0030_en_Version_00.do
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Page 14 of 22
Spare Part List
Description: Part and drawing number:
2 1701 0010/ 0030
Pneumatic Corner Drill
Item Qty. Description Part and drawing no. Remarks
1 Pneumatic Corner Drill 2 1701 0010
consisting of:
1 Pneumatic Corner Drill 2 1701 0000
1 Lever valve with safety catch 9 2002 0150
1 Pneumatic Corner Drill 2 1701 0030
consisting of:
1 Pneumatic Corner Drill 2 1701 0000
1 Twist valve self-locking 9 2004 0030
Pneumatic Corner Drill
2 1701 0000/ 0010/ 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: +49(0)2052 605 0, Fax: +49(0)2052 605 29, www.spitznas.de
Compiled: 21.01.10 21701000_0010_0030_en_Version_00.do
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Page 15 of 22
Spare Part List
Description: Part and drawing number:
2 1701 0000
Pneumatic Corner Drill
Item Qty. Description Part and drawing no. Remarks
1 1 Motor housing 2 1701 1010 with item 64
2 1 Gearbox neck 2 1701 4010
3 1 Output unit housing, Assy. 2 1701 7910
4 1 Governor housing 2 1701 2010
5 1 Cylinder bushing 2 1701 1020 *
6 1 Rotor 2 1701 1030
7 1 Rotor shaft 2 1701 1040
8 1 End plate 2 1701 1110 *
9 1 End plate 2 1501 1060 *
10 1 Bearing disk 2 1901 4060 with item 13
11 1 Rim of the gear 2 1801 4020
12 1 Planet carrier, Assy. 2 1701 4910
13 2 Planetary wheel bolt 2 1801 4050
14 2 Washer 2 1801 4070
15 2 Planetary wheel 2 1801 4040
16 24 Bearing needle 9 1019 0110
1 Pair of bevel gear wheels 2 1701 4940 Item 17+22
17 1 Bevel-gear pinion
18 1 Spindle 2 1701 7080
19 1 Sleeve 2 1701 7090 items 21+45
20 1 Guide ring 2 1701 7050
Drill sleeve, Assy. 2 1701 7920
21 1 Adapter sleeve 2 1701 7070
22 1 Bevel gear
23 1 Grooved ball bearing 9 1002 0040
24 1 End cover 2 1701 7060
25 1 Cap 2 1701 1940
1 Governor, Assy. 2 1701 2000 items 27-31
27 1 Segment bridge 2 1801 2020 with item 64
28 1 Governor pin 2 1901 2040
29 1 Compression spring 9 1803 0150
30 2 Hexagonal nut 9 1203 0030
31 2 Governor weight 2 1701 2030
62 2 Cylinder pin 9 1619 0150
Pneumatic Corner Drill
2 1701 0000/ 0010/ 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: +49(0)2052 605 0, Fax: +49(0)2052 605 29, www.spitznas.de
Compiled: 21.01.10 21701000_0010_0030_en_Version_00.do
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Page 16 of 22
Spare Parts List
Description: Part and drawing number:
2 1701 0000
Pneumatic Corner Drill
Item Qty. Description Part and drawing no. Remarks
38 1 Grooved ball bearing 9 1004 0070
40 1 Axial grooved ball bearing 9 1020 0030
41 1 Grooved ball bearing 9 1007 0030
42 1 Grooved ball bearing 9 1007 0030
43 1 Grooved ball bearing 9 1004 0040 *
44 1 Grooved ball bearing 9 1004 0030 *
45 1 Feather key 9 1501 3060
46 1 Feather key 9 1501 3290
49 1 Snap ring 9 1703 0110
50 6 Vane 2 1701 1050 *
52 1 Spacer 1 1501 1080 *
53 2 Feather key 9 1501 3390
54 1 Fillister-head screw 9 1150 9800
55 1 Spacer ring 2 1701 1080 *
60 1 Feather key 9 1501 3080
64 1 Grease nipple 9 3403 0010
66 2 Brace 9 1630 0140
32 1 Lubricator, Assy. 9 2401 0110
32.1 1 Lubricator body, Assy. 9 2401 0115 with item 32.6
32.2 1 Locking screw 9 1150 9020
32.3 1 Gasket 9 1903 0260
32.4 1 Locking screw 9 1150 9140
32.5 1 Gasket 9 1903 0270
32.6 1 Adjusting screw 9 1151 9010
Pneumatic Corner Drill
2 1701 0000/ 0010/ 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: +49(0)2052 605 0, Fax: +49(0)2052 605 29, www.spitznas.de
Compiled: 21.01.10 21701000_0010_0030_en_Version_00.do
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Page 17 of 22
Spare Part List
Description: Part and drawing number:
2 1701 0000
Pneumatic Corner Drill
Pneumatic Corner Drill
2 1701 0000/ 0010/ 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: +49(0)2052 605 0, Fax: +49(0)2052 605 29, www.spitznas.de
Compiled: 21.01.10 21701000_0010_0030_en_Version_00.do
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Page 18 of 22
Spare Parts List
Description: Part and drawing number:
9 2002 0150
Lever Valve
with safety catch
Pneumatic Corner Drill
2 1701 0000/ 0010/ 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: +49(0)2052 605 0, Fax: +49(0)2052 605 29, www.spitznas.de
Compiled: 21.01.10 21701000_0010_0030_en_Version_00.do
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Page 19 of 22
Item Qty. Description Part and drawing no. Remarks
301 1 Valve housing 2 1801 3010 with item 302
302 1 Gasket 9 1903 0560
303 1 Plastic ball 9 1018 0070
304 1 Pressure spring 9 1803 0630
305 1 Connecting nipple, Assy. 9 2205 1690
with item 306 +
307
306 1 Screen 9 2206 0060
307 1 Clamp ring 1 1901 3060
308 1 O-Ring 9 1901 2380
309 1 Valve pin 9 1637 1800
310 1 O-Ring 9 1901 2020
311 1 Valve latch, Assy. 1 5060 3930
312 1 Rivet pin 9 1611 0030
313 1 Double nipple 9 2204 0030
Spare Part List
Description: Part and drawing number:
9 2002 0150
Lever Valve
with safety catch
Pneumatic Corner Drill
2 1701 0000/ 0010/ 0030 Maschinenfabrik GmbH
Spitznas Maschinenfabrik GmbH, Fellerstr.4, D-42555 Velbert, Tel: +49(0)2052 605 0, Fax: +49(0)2052 605 29, www.spitznas.de
Compiled: 21.01.10 21701000_0010_0030_en_Version_00.do
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Page 20 of 22
Spare Parts List
Description: Part and drawing number:
9 2004 0030
Twist Valve
self-locking
Sealing ring
glued in
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Spitznas 2 1701 0030 Operation and Maintenance Manual

Brand
Spitznas
Model
2 1701 0030
Type
Operation and Maintenance Manual
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