Fri-Jado TRC User manual

Brand: Fri-Jado

Model: TRC

Type: User manual

Service Manual Turbo Retail CombiPKII form 9123862 rev. 09/2015

SERVICE MANUAL

Turbo Retail Combi

- NOTICE -

This manual is prepared for the use of trained Service Technici-

ans and should not be used by those not properly qualiﬁed. If

you have attended a trianing for this product, you may be quali-

ﬁed to perform all the procedures in this manual.

This manual is not intended to be all encompassing. If you have

not attended a training for this product, you should read, in its

entirety, the repair procedure you wish to performto determine

if you have the necessary tools, instruments and skills required

to perform the procedure. Procedures for which you do not have

the necessary tools, instruments and skills should be performed

by a trained technician.

Reproduction or other use of this Manual, without the express

written consent of Fri-Jado, is prohibited.

MODELS

TRC 8 stand alone

TRC 8 on underframe

TRC 8 stacked with TDR 7

Model TRC 8

Page 2

Table of contents

Service Manual Turbo Retail CombiPKII form 9123862 rev. 09/2015

Page 3

Service Manual Turbo Retail CombiPKII form 9123862 rev. 09/2015

Versions

Version Issue date

dd/mm/yy

Remarks

1202 14/02/2012 First release

1204 05/04/2012 Included service procedures, electrical tests and trouble shooting. Up-

dated exploded views and parts list.

1205 29/05/2012 minor updates, Frontpage (TDR7), page 18 (overview), page 25 (°F).

1302 08/02/2013 Thermistor in moter (page 23)

New circuit diagram (hi limit wiring)

1405 22/05/2014 Blower motor exchanged into service set. (page 36 and 38)

New electrical diagrams (hi limit and blower overheat feedback)

1406 27/06/2014 Correction in electrical diagrams

1509 30/09/2014 Update of exploded views.

Page 4

Table of contents

Service Manual Turbo Retail CombiPKII form 9123862 rev. 09/2015

Table of contents ......................................................................................................................... 4

General technical Data ............................................................................................................... 6

Technical Data ...........................................................................................................................6

Programming instructions .......................................................................................................... 7

Display and keys .........................................................................................................................7

Setting the TRC ...........................................................................................................................7

Add a program ...........................................................................................................................8

Add a program ...........................................................................................................................9

Program start ..............................................................................................................................9

Pre heating ...............................................................................................................................10

Loading with products ...............................................................................................................10

Program stop ............................................................................................................................11

Optional settings ....................................................................................................................... 12

Interrupting active program .......................................................................................................12

Edit a program .........................................................................................................................12

Delete a program .....................................................................................................................13

Test program ............................................................................................................................13

Demo mode .............................................................................................................................14

Switching off the TRC .................................................................................................................15

Setings Menu -> Information - Manager - Service .......................................................................15

Default parameters version 5.02.07 ........................................................................................... 16

Service procedures .................................................................................................................... 18

Access to service parts. (overview) .............................................................................................18

Adjusting the doors ...................................................................................................................20

Exchanging door parts. (from serial nr. 100068280) ................................................................... 21

Exchanging door parts. (untill serial nr. 100068279) ................................................................... 22

TRC doorlock upgrade kit 9304239s ..........................................................................................23

Electrical tests ............................................................................................................................ 25

Volt Ohm reading on the heating system ....................................................................................25

Volt Ohm reading on the blower system .....................................................................................26

Volt Ohm reading on the drying system (Clima safe) .................................................................27

Volt Ohm reading on the illumination transformer ......................................................................28

Volt Ohm reading on the PT1000 sensors ...................................................................................28

Volt Ohm reading on the steam and water system ......................................................................29

Trouble shooting ....................................................................................................................... 30

Overview of error codes. ...........................................................................................................30

Trouble shooting by symptom. ...................................................................................................31

Trouble shooting by part / function. ............................................................................................33

Exploded views and partslists ................................................................................................. 38

TRC 8, Electrical parts ..............................................................................................................38

TRC 8, Partslist Electrical parts ...................................................................................................39

TRC 8, PT 1000 sensors and doorswitch ....................................................................................40

TRC 8, Partslist PT 1000 sensors and doorswitch ........................................................................41

TABLE OF CONTENTS

Page 5

Table of contents

Service Manual Turbo Retail CombiPKII form 9123862 rev. 09/2015

TRC 8, Door ............................................................................................................................42

TRC 8, Partslist Door ................................................................................................................43

TRC 8, Heating ........................................................................................................................44

TRC 8, Partslist Heating ............................................................................................................45

TRC 8, Water and steam ...........................................................................................................46

TRC 8, Partslist Water and steam ............................................................................................... 47

TRC 8, Vent and Drain .............................................................................................................48

TRC 8, Partslist Vent and Drain ..................................................................................................49

TRC 8, Sheet metal ...................................................................................................................50

TRC 8, Partslist Sheet metal ....................................................................................................... 51

TRC 8, Stacking .......................................................................................................................52

TRC 8, Partslist Stacking ............................................................................................................53

Electrical diagrams ................................................................................................................... 54

Circuit diagram TRC 8 ...............................................................................................................54

Wiring diagram TRC 8 ..............................................................................................................55

Circuit diagram TRC 8 untill April 2014 .....................................................................................56

Wiring diagram TRC 8 untill april 2014 .....................................................................................57

Circuit diagram TRC 8 untill december 2012 ............................................................................ 58

Wiring diagram TRC 8 untill December 2012 ............................................................................59

Page 6

General technical data

Service Manual Turbo Retail CombiPKII form 9123862 rev. 09/2015

GENERAL TECHNICAL DATA

TECHNICAL DATA

This manual covers the TRC 8i oven. The TRC 8 intelligent is a boilerless combi steamer with 8

levels for GN pans or 40x60 racks.

All of the information, illustrations and speciﬁcations contained in this manual are based on the

latest product information available at the time of printing.

STANDARD MODELS TRC 8 TRC 8 + TDR7

Power 11 kW 11 kW + 10,5 kW

Voltage 208V 3~ 50/60Hz 208V 3~ 50/60Hz

Max. rated current 31A 31A + 31A

Fuses needed 32A 32A + 32A

Standard plug from factory NEMA 15-50P 2x NEMA 15-50P

Default cable 4x4 mm² 6½ ft / 2mtr 2x (4x4 mm² 6½ft / 2mtr)

Gross weight 457 lbs / 207kg 904 lbs / 410kg

Net weight 388 lbs / 176 kg 770 lbs / 349 kg

Hight 24 10/16” / 1125 mm 83 11/16” / 2125 mm

Width 39 3/16” / 995 mm 39 3/16” / 995 mm

Depth 31 3/16” / 792 mm 32 11/16 / 830 mm

Waterinlet connection, aerated 2x G¾” 2x G¾”

Water pressure, 2 - 5 Bar 2 - 5 Bar

Water hardness less than 2° KH Less than 2°KH

pH 7.0 - 8.0 7.0 - 8.0

Chlorides less than 30 ppm less than 30 ppm

Drain, open connection minimum 1½” / 40 mm minimum 1½”/ 40 mm

Sound pressure < 70 dB (A) < 70 dB (A)

Maximum ambient temperature 35°C / 95°F 35°C / 95°F

Page 7

Service Manual Turbo Retail CombiPKII form 9123862 rev. 09/2015

DISPLAY AND KEYS

PROGRAMMING INSTRUCTIONS

SETTING THE TRC

Start / Pauze key

OK / Enter key

On / Off key

Dial and Up/down and

left/right keys

Stop / Cancel key

Rotor rotation key

(Not used!!)

Display

Selection keys (3x)

Press and hold the On/Off key during 2

seconds. The display lights up and the unit is

ON.

Also refer to the ser-

vice manual I-Control!

Page 8

Programming instructions

Service Manual Turbo Retail CombiPKII form 9123862 rev. 09/2015

ADD A PROGRAM

Press program key.

Note: when a pincode has been set, ﬁrst en-

ter the pincode and conﬁrm with OK.

Add program by using the arrows or the dial

and conﬁrm with OK.

Edit the program name by using the arrows

or the dial and press OK twice to conﬁrm.

Page 9

Programming instructions

Service Manual Turbo Retail CombiPKII form 9123862 rev. 09/2015

ADD A PROGRAM

Select time table with the dial and press OK

to edit. Set the time of the cooking step and

press OK to conﬁrm.

Repeat this for:

• Temperature

• Clima safe

• Steam

Program next cooking step if necessary.

Program temperature HOLD if necessary. Select

next time table and set this on HOLD with the

dial and press OK to conﬁrm.

Select temperature table with the dial and

press OK to conﬁrm.

Go to save program and press OK to conﬁrm.

PROGRAM START

Press operate key.

Select program with the dial and conﬁrm with

OK.

When no pre heating is activated, process

starts and is indicated by means of a heating

diagram.

Page 10

Programming instructions

Service Manual Turbo Retail CombiPKII form 9123862 rev. 09/2015

PRE HEATING

When preheating is activated in manager

menu, the TRC will start up with a preheating

step when activating a cooking program.

After reaching the preheat temperature the

display will indicate: load products.

LOADING WITH PRODUCTS

Load the unit with products

Close the door and press the start key.

Page 11

Programming instructions

Service Manual Turbo Retail CombiPKII form 9123862 rev. 09/2015

PROGRAM STOP

Press cancel key.

Select yes with the dial and conﬁrm with OK.

Page 12

Programming instructions

Service Manual Turbo Retail CombiPKII form 9123862 rev. 09/2015

INTERRUPTING ACTIVE PROGRAM

Press start/pauze key. Heating and blowers

stop.

Press start/pauze key again to resume.

OPTIONAL SETTINGS

• Interrupting active program.

• Editing a program.

• Deleting a program.

• Running in test program.

• Demo mode.

EDIT A PROGRAM

Press program key.

Note: when a pincode has been set, ﬁrst enter

the pincode and conﬁrm with OK.

Go to edit program with the dial and conﬁrm

with OK.

Now change the name if necessary and con-

ﬁrm with OK.

Now change time and temperature if neces-

sary. Then go to save program and conﬁrm

with OK.

Page 13

Programming instructions

Service Manual Turbo Retail CombiPKII form 9123862 rev. 09/2015

DELETE A PROGRAM

Press program key.

Note: when a pincode has been set, ﬁrst enter

the pincode and conﬁrm with OK.

Go to delete program with the dial and con-

ﬁrm with OK.

Now select the program to delete and conﬁrm

with OK.

Select yes with the dial and conﬁrm with OK.

TEST PROGRAM

In the test program you can run a program

and you have the possibility to change time

and temperature during the process.

Press program key.

Note: when a pincode has been set, ﬁrst enter

the pincode and conﬁrm with OK.

Go to test program with the the dial and con-

ﬁrm with OK.

Now select the program and conﬁrm with OK.

If you press the OK key during the program

you can change the settings.

Go to save program and conﬁrm with OK. New

settings are now saved.

Page 14

Programming instructions

Service Manual Turbo Retail CombiPKII form 9123862 rev. 09/2015

DEMO MODE

In the demo mode you can simulate a cooking

cycle. The heating is disabled. This is used for

exhibitions and runs just on 1 phase (L1).

Go to the service menu and activate the access

code 4878.

Go to demo mode with the dial and adjust this

on yes.

Go to operate and select a program with the

dial and conﬁrm with OK.

Start the program and now on the display the

program is simulated by means of a heating

diagram.

Page 15

Programming instructions

Service Manual Turbo Retail CombiPKII form 9123862 rev. 09/2015

SWITCHING OFF THE TRC

Press and hold the On/Off key for 3 seconds to

switch Off. (from software version V5.02.07)

In case of an older sw. version:

Press and hold both On/Off and settings key

until the display light goes out and the unit is

OFF

SETINGS MENU -> INFORMATION - MANAGER - SERVICE

After switching ON, press the settings key.

Information

Gives information about the software

version, the ethernet IP address and

the last error. See below.

Manager:

See list of parameter on next page.

Service:

See list of parameters on next page.

Page 16

Programming instructions

Service Manual Turbo Retail CombiPKII form 9123862 rev. 09/2015

DEFAULT PARAMETERS VERSION 5.02.07

Level 1 Level 2 Level 3 Default Possibilities

Information 5.02.07 software version

Manager

Change Pin code 0000 0000 - 9999

Save Recipes save cookbook to USB

Load Recipes load cookbook from USB

Temperature °C °C - °F

Volume unit ﬁlter lit lit-gal

Set time Local time

Set date Actual date

Time format 24 hr 24 hr - AM/PM

Date format DMY DMY - MDY

Alarm signal yes no - yes

Preheat mode yes no - 1x - yes

Preheat delta 0 -50°C to + 50°C or -90°F to +90°F

Auto recipe start yes no - yes

Buzzer set 0 0-4

key beep yes no - yes

Water Capacity - 50 - 30000 or “-” for inﬁnite

Lime ﬁlter remaining capacity of lime ﬁlter

Lime ﬁlter replaced no no - yes

Clear error no no - yes

Service 4878

device type TRC STGi,Multi, M-Bake, BSi, STOi, RC8,

ACR, TDRi

auto-correct time no - time

set language englisch englisch - deutsch - francais - neder-

lands - espanol - japanese - danish -

italiano

alarm delays alarm T4 3 sec. 1 - 60

alarm T5 5 min. 1 - 60

Pulse timing T1 25 sec. 0,1 - 120

fan values Fan speed right T9 180 sec. 30 - 7200

Fan speed left T10 180 sec. 30 - 7200

Fan Pause T11 15 sec. 1 - 90

Manual Operation no no - yes

error history overview of last 200 errors

save error history saving error history on USB

clear error history

correct-factor 3x 1x - 10x

debug rs232 no no - yes

Page 17

Programming instructions

Service Manual Turbo Retail CombiPKII form 9123862 rev. 09/2015

Level 1 Level 2 Level 3 Default Possibilities

demo mode no no - yes

temp probe no no - yes

RC Steam time * 0,1 0,1 - 0,9 sec

** 0,3 0,1 - 0,9 sec

*** 0,6 0,1 - 0,9 sec

Soak 0,9 0,1 - 0,9 sec

RC steam pulses * 15 1 - 60

** 40 1 - 60

*** 40 1 - 60

RC Clima-safe Normal ﬂush 10 2 - 180

Last ﬂush 30 2 - 180

RC Drain Cooling Drain cooling On On/Off

Control Tempe-

rature

75 60 - 120°C

auto off 60 min no or 10 - 240

pin code **** read out of the manager pin code

Sensor offset 0 °C -5°C - 5°C or -9°F - 9°F

Complete cleaning yes no - yes

Delete all programs no - yes

edit clean progr

PID factors P 100 0 - 100

I 5 0 - 100

D 100 0 - 500

iMax 100 10 - 300

Relay actions: 80 16 - 160

Energy Volts 230 1 - 260

Model TRC BS-i3 - BS-i5 - BS-i8 - BS-i10 RC8 ACR

STG5 STG8 STG7 STO TDR-5 M-Meat

M-bake

Pressure no no - yes

I/O test read the inputs and set the outputs

Ignore errors no no - yes

save HACCP log save haccp on USB

save parameters save parameters on USB

load parameters load parameters from USB

Page 18 Service Manual Turbo Retail CombiPKII form 9123862 rev. 09/2015

WARNING: Disconnect the electrical power to the machine at

the main circuit box. Place a tag on the circuit box indicating

the circuit is being serviced.

ACCESS TO SERVICE PARTS. (OVERVIEW)

SERVICE PROCEDURES

Unscrew 4 screws and open the right side pa-

nel. The same for the back panel.

Overview

1 CPU board + LCD.

2 Power & I/O board.

3 Capacitors and terminal block for blowers.

4 Waterinjection for condensor pipe.

5 Condensor / vent pipe.

6 Waterconnection to shower reel.

7 2 watervalves with reducer for steam injec-

tion.

8 Oven drain box.

9 Drain hose from driptrays door.

10 Temperature sensor waste water and ser-

vice hatch.

11 Terminal block.

12 Fuses.

13 Heater Contactor

14 Relay clima safe valve.

15 Two relays for blower rotation direction.

16 Hi limit thermostat.

17 Mains Terminal block.

18 Transformer Illumination

19 Transformer clima safe blower

20 Cool fan.

21 Clima safe blower (blows air into cavity)

22 Clima safe valve.

23 Position detection switches for clima safe

valve.

24 Reed switch. (door switch)

25 Heater (4x).

26 Blower motor (4x).

27 Steam injection connection (2x).

28 Interconnection oven drain - drain box.

29 Drain outlet (32mm).

30 Mains cable entrance.

31 Water inlet for descaled water

32 Water inlet for normal tap water

33 Cool air inlet in case stacked with TDR

34 Air channel in case a TDR is stacked on top.

35 Location of cool fan for TDR.

11 13

12 14

25 26

Rear view

Front view

Page 19

Service procedures

Service Manual Turbo Retail CombiPKII form 9123862 rev. 09/2015

Unscrew the lower driptray and the frontpa-

nel.

37 Blower panel.

38 Grease ﬁlter (4x).

39 Location of temperature probe PT1000.

40 Core probe PT1000 (if applicable).

41 Water injection manifold (steam produc-

tion).

42 Blower turbines (4x).

43 Shower reel

44 Lamp with holder behind inner door (5x).

45 Inner door clamp

46 Cover plate doorhandle.

47 Cover plate outer door hinges.

48 Doorhandle lock.

49 Upper drip tray.

50 Lower drip tray.

51 Location of doormagnet behind cover

plate.

46 47

Page 20

Service procedures

Service Manual Turbo Retail CombiPKII form 9123862 rev. 09/2015

ADJUSTING THE DOORS

Adjusting the outer door.

The purpose is to align the doorlock with the

door catch and to align the outer door with

the frontpanel.

Aligning the doorlock:

1 Remove 6 screws and slide the cover plate to

the right.

2 Adjust the hinges to align the doorlock with

the doorcatch. Use two 13mm spanners.

Aligning the door with the operationpanel.

3 Loosen the nut from the catch.

4 Adjust the catch by turning

it in or out and fasten the nut.

Adjusting the inner door.

The purpose is to position the inner door

against the doorgasket.

Hinge side.

5 Loosen the nut from the top and / or

bottom hinge.

6 Adjust the hinge by turning it in or out and

fasten the nut. Use a 13mm spanner.

Doorhandle side.

7 Open the inner door and unscrew the socket

screw on the top and or the bottom side.

8 Adjust the inner door holder and lock it

again with the socket screws.

Adjusting the door switch.

The doorswitch is positioned behind the oven

front. See location 24 of overview on one of

the previous pages.

The switch should open when the door is

opened on the ﬁrst lock position.

Door catch Door lock

Hinge outer doorHinge inner door

Magnet in bottom

of cover plate

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Fri-Jado TRC User manual

Fri-Jado TRC User manual

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