KTM 1190 RC8 EU 2010 Owner's manual

Category
Garden tools
Type
Owner's manual
OWNER'S MANUAL 2010
1190 RC8 EU/UK
1190 RC8 AUS
1190 RC8 FR
1190 RC8 JP
Art. no. 3211523en
DEAR KTM CUSTOMER 1
DEAR KTMCUSTOMER
Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art sports motorcycle that will
give you a great deal of pleasure during your ownership if you service and maintain it accordingly.
We wish you a lot of enjoyment in riding this vehicle.
Please enter the serial numbers of your vehicle below.
Vehicle identification number/type label ( p. 16) Dealer's stamp
Engine number ( p. 17)
Key number ( p. 16)
The owner's manual contained the latest information for this model at the time of going to print. However, it is never possible to exclude
small deviations arising from further development in design and construction.
All specifications are non-binding. KTM Sportmotorcycle AG specifically reserves the right to modify or delete technical specifications,
prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt these
to local conditions, as well as to stop production of a particular model without prior notice. KTM accepts no liability for delivery options,
deviations from illustrations and descriptions, as well as misprints and other errors. The models portrayed partly contain special equipment
that does not form part of the regular scope of delivery.
DEAR KTM CUSTOMER 2
© 2009 KTM-Sportmotorcycle AG, Mattighofen Austria
All rights reserved
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission of the copyright owner.
ISO 9001(12 100 6061)
According to the international quality management standard ISO 9001, KTM uses quality assurance processes that lead to
the maximum possible quality of the products.
Issued by: TÃœV Management Service
KTM-Sportmotorcycle AG
5230 Mattighofen, Austria
TABLE OF CONTENTS 3
TABLE OFCONTENTS
MEANS OF REPRESENTATION ............................................... 7
IMPORTANT INFORMATION ................................................... 8
VIEW OF VEHICLE................................................................ 12
View of vehicle, front left side............................................ 12
View of vehicle, rear right side ........................................... 14
LOCATION OF SERIAL NUMBERS ......................................... 16
Vehicle identification number/type label ............................. 16
Key number ..................................................................... 16
Engine number................................................................. 17
Fork part number.............................................................. 17
Shock absorber part number.............................................. 18
Steering damper part number ............................................ 18
CONTROLS.......................................................................... 19
Clutch lever ..................................................................... 19
Hand brake lever .............................................................. 19
Light switch ..................................................................... 20
Headlight flasher switch.................................................... 20
Turn signal switch ............................................................ 21
Horn button ..................................................................... 21
Ignition/steering lock ........................................................ 22
Emergency OFF switch...................................................... 22
Electric starter button ....................................................... 23
immobilizer...................................................................... 23
Combination instrument - overview..................................... 24
Combination instrument - function buttons on handlebar ..... 25
Combination instrument - activation and test ...................... 26
Display............................................................................ 27
Info display...................................................................... 28
Indicator lamps ................................................................ 29
Notes/warnings on the combination instrument.................... 30
Overview of ROAD mode.................................................... 34
Odometer menu ODO/Trip 1 .............................................. 35
Odometer menu ODO/Trip 2 .............................................. 36
FUELDISTANCE menu...................................................... 37
FUELRANGE menu........................................................... 38
DISTANCE TO Next Service menu...................................... 39
Overview of RACE mode .................................................... 40
LAPSTOGO menu ............................................................. 41
TOPSPEED menu ............................................................. 42
LAP/BESTLAP/LastLap menu............................................. 43
LAP/BESTLAP/TopSpeed menu.......................................... 44
Total distance menu in Race mode RACEODO..................... 45
Overview of SET‑UP mode................................................. 46
SET‑UP menu .................................................................. 48
CHANGE MODE menu ...................................................... 49
SET CLOCK menu ............................................................ 50
SETTINGS menu .............................................................. 51
SHIFT RPMS menu .......................................................... 52
LAP menu, LAP BLANK T button ....................................... 53
SET NUM LAPS menu ...................................................... 54
TRIP F RESET menu ........................................................ 55
UNITS menu.................................................................... 56
SET KM/MILES menu ....................................................... 57
SET °C/°F menu ............................................................... 58
OPTIONS menu................................................................ 59
TPMS menu..................................................................... 60
OUTERTEMP menu .......................................................... 61
Displaying lap times ......................................................... 66
TABLE OF CONTENTS 4
Displaying maximum speed ............................................... 67
Setting ROAD or RACE mode............................................. 68
Setting the clock with SET CLOCK ..................................... 68
Adjusting shift speed RPM1/2 ........................................... 69
Setting the blank time of the LAP button LAP BLANK T....... 70
Setting the number of laps SET NUM LAPS ........................ 72
Setting the fuel reserve display TRIPF RESET ..................... 73
Setting the kilometers/miles SET KM/MILES ....................... 74
Setting the temperature unit SET °C/°F .............................. 75
Switching the external temperature display on/off ................ 75
Opening the filler cap ....................................................... 77
Closing the filler cap......................................................... 78
Supporting strap............................................................... 78
Seat lock ......................................................................... 79
Tool set ........................................................................... 79
Helmet lock ..................................................................... 80
Passenger footrests........................................................... 80
Shift lever........................................................................ 81
Foot brake lever................................................................ 82
Side stand ....................................................................... 82
TIPS ON PUTTING INTO OPERATION .................................... 83
Advice on first use............................................................ 83
Running the engine in....................................................... 84
Loading the vehicle .......................................................... 85
RIDING INSTRUCTIONS ....................................................... 87
checks to be made before putting into operation.................. 87
Starting ........................................................................... 88
Starting up ...................................................................... 89
Shifting, riding................................................................. 90
Braking ........................................................................... 93
Stopping, parking ............................................................. 94
Refueling......................................................................... 95
SERVICE SCHEDULE............................................................ 97
Service schedule .............................................................. 97
MAINTENANCE WORK ON FRAME AND ENGINE.................. 100
Jacking up motorcycle front............................................. 100
Taking front of motorcycle off work stand.......................... 100
Jacking up motorcycle at the rear..................................... 101
Taking the rear from the workstand .................................. 101
Fork/shock absorber........................................................ 102
Adjusting the compression damping of the fork ................. 102
Adjusting the rebound damping of the fork........................ 103
Adjusting the spring preload of the fork ............................ 104
Bleeding fork legs........................................................... 105
Compression damping of the shock absorber ..................... 106
Adjusting the low-speed compression damping of the
shock absorber ............................................................... 106
Adjusting the high-speed compression damping of the
shock absorber ............................................................... 107
Adjusting the rebound damping of the shock absorber........ 108
Adjusting the spring preload of the shock absorber x ....... 109
Steering damper............................................................. 111
Adjusting the steering damper ......................................... 111
Vehicle level .................................................................. 113
Adjusting front vehicle level x........................................ 114
Adjusting the vehicle level at the rear ............................... 116
Footrest position............................................................. 117
Adjusting footrest position............................................... 117
TABLE OF CONTENTS 5
Adjusting shift lever stub................................................. 120
Adjusting shift lever........................................................ 120
Adjusting the foot brake lever stub ................................... 124
Adjusting the foot brake lever .......................................... 125
Checking free travel of foot brake lever ............................. 125
Checking for chain dirt.................................................... 126
Cleaning the chain.......................................................... 126
Checking the chain tension ............................................. 128
Adjusting the chain tension ............................................. 129
Checking the chain, rear sprocket and engine sprocket....... 131
Checking the front brake discs......................................... 133
Checking the rear brake disc............................................ 134
Adjusting the basic position of the hand brake lever........... 135
Checking the front brake fluid level .................................. 135
Topping up brake fluid of front brake x........................... 136
Brake linings.................................................................. 137
Checking the front brake linings....................................... 138
Checking the rear brake fluid level ................................... 139
Adding rear brake fluid x .............................................. 139
Checking the rear brake linings........................................ 141
Removing the front wheel x........................................... 142
Installing the front wheel x............................................ 144
Removing the rear wheel x............................................ 146
Installing the rear wheel x............................................. 147
Checking rear hub cush drive x...................................... 150
Checking the tire condition.............................................. 150
Checking the tire pressure............................................... 152
Removing the seat .......................................................... 153
Fitting the seat............................................................... 153
Removing the passenger seat........................................... 154
Mounting the passenger seat ........................................... 154
Mounting the helmet lock on the vehicle........................... 155
Removing the battery x................................................. 155
Installing the battery x.................................................. 157
Recharging the battery x............................................... 159
Changing the main fuse .................................................. 161
Changing the fuses of individual power consumers............. 163
Changing the low beam bulb............................................ 165
Changing the high beam bulb .......................................... 168
Changing the parking light bulb ....................................... 171
Checking the headlight setting......................................... 174
Adjusting the headlamp range ......................................... 174
Activating/deactivating ignition key .................................. 175
Cooling system ............................................................... 179
Checking the coolant level............................................... 179
Filling the cooling system compensating tank.................... 180
Adjusting basic position of clutch lever............................. 182
Checking fluid level of hydraulic clutch ............................ 182
Correcting fluid level of hydraulic clutch ........................... 183
Checking the play in the throttle cable.............................. 184
Adjusting the play in the throttle cable x ........................ 185
Handlebar height............................................................ 185
Adjusting the handlebar height ........................................ 186
Rear frame position ........................................................ 188
Adjusting the rear frame position ..................................... 189
Checking the engine oil level ........................................... 193
Changing engine oil and filter, cleaning oil screen x ........ 194
Draining engine oil, cleaning oil screens x ...................... 194
TABLE OF CONTENTS 6
Removing the oil filter x................................................ 197
Installing the oil filter x ................................................ 199
Filling up with engine oil x............................................ 199
Adding engine oil ........................................................... 201
TROUBLESHOOTING.......................................................... 203
IMMOBILIZER BLINK CODE................................................ 206
ENGINE CONTROL BLINK CODE......................................... 208
CLEANING......................................................................... 214
Cleaning motorcycle ....................................................... 214
CONSERVATION FOR WINTER OPERATION ......................... 216
Conservation for winter operation ..................................... 216
STORAGE .......................................................................... 217
Storage.......................................................................... 217
Putting into operation after storage .................................. 218
TECHNICAL DATA - ENGINE............................................... 219
Capacity - engine oil ....................................................... 220
Capacity - coolant........................................................... 220
TECHNICAL DATA - ENGINE TIGHTENING TORQUES........... 221
TECHNICAL DATA - CHASSIS ............................................. 224
Lighting equipment ........................................................ 225
Tires ............................................................................. 226
Capacity - fuel................................................................ 226
TECHNICAL DATA - FORK................................................... 227
TECHNICAL DATA - SHOCK ABSORBER .............................. 228
TECHNICAL DATA - CHASSIS TIGHTENING TORQUES ......... 230
SUBSTANCES.................................................................... 233
AUXILIARY SUBSTANCES................................................... 237
STANDARDS...................................................................... 239
INDEX ............................................................................... 240
MEANS OF REPRESENTATION 7
Symbols used
The following explains the meaning of specific symbols.
Identifies an expected reaction (e.g. of an operation or a function).
Identifies an unexpected reaction (e.g. of an operation or a function).
All jobs marked with this symbol require specialist knowledge and technical understanding. In the interests of your
own safety, have these jobs done in an authorized KTM-RC8 workshop! There, your motorcycle will be handled opti-
mally by specially trained experts with the necessary special tools.
Identifies a page reference (more information is provided on the specified page).
Formats used
The type formats used are explained here.
Specific name Identifies a name.
Name
®
Identifies a protected name.
Brandâ„¢ Identifies a trademark.
IMPORTANT INFORMATION 8
Use definition
KTM sport motorcycles are designed and constructed to meet the normal demands of regular road and race track operation, but not for use
on dirt roads.
Info
The motorcycle is authorized for public road traffic in the homologous version only.
Maintenance
A prerequisite for fault-free operation and avoiding premature wear is compliance with the maintenance, care and adjustments to the
engine and chassis described in the owner's manual. Poor adjustment and tuning of the engine and suspension can lead to damage and
breakage of components.
Using the motorcycle in extreme conditions such as racing can lead to above-average wear to components such as the power train or
brakes. For this reason, it may be necessary to service or replace worn parts before the limit specified in the service schedule is reached.
Pay careful attention to the prescribed running-in period and inspection and maintenance intervals. Close adherence to these periods will
significantly lengthen the service life of your motorcycle.
Warranty
The work described in the service schedule must be carried out exclusively in an authorized KTM-RC8 workshop and confirmed in the ser-
vice record, since otherwise any warranty claim is meaningless. No warranty claim can be met for damage resulting from manipulation
and/or other changes to the vehicle.
Materials
The fuels and lubricants named in the owner's manual must be used according to specifications.
Spare parts, accessories
In the interests of your own safety, use only spare parts and accessories approved and/or recommended by KTM, and have these fitted in
an authorized KTM-RC8 workshop. KTM accepts no liability for other products and any resulting damage.
IMPORTANT INFORMATION 9
Some of the spare parts and accessory products are specified in parentheses under the respective descriptions. Your KTM dealer will be
glad to advise you.
You will find the current KTM PowerParts for your vehicle on the KTM website.
International KTM Website: http://www.ktm.com
Work rules
Special tools are necessary for some of the work. These are not included with the vehicle and can be ordered under the number in paren-
theses. Ex: valve spring mounter (59029019000)
During assembly, non-reusable parts (e.g. self-locking screws and nuts, seals and seal rings, O-rings, pins, lock washers) must be replaced
by new parts.
If thread lock (e.g. Loctite
®
) is used for screw connections, be sure to comply with the manufacturer's specific instructions on its usage.
Parts that you want to reuse following repairs and servicing should be cleaned and checked for damage and wear. Change damaged or
worn parts.
Following repairs or servicing, the vehicle must be checked for roadworthiness.
Transport
Note
Danger of damage The parked vehicle may roll away or fall over.
– Always place the vehicle on a firm and even surface.
Note
Fire hazard Some vehicle components become very hot when the vehicle is operated.
– Do not park the vehicle near flammable or explosive substances. Do not place objects on the vehicle while it is still warm from being
run. Always let the vehicle cool first.
– Switch off the engine and remove the ignition key.
– Secure the motorcycle against falling over or running away using straps or other suitable devices.
IMPORTANT INFORMATION 10
Environment
Motorcycling is a wonderful sport and we naturally hope that you can enjoy it to the full. However, it can also lead to problems with the
environment and conflict with other persons. Responsible behavior in handling the motorcycle can help to avoid such problems and con-
flicts. To ensure the future of motorcycle sport, make sure you use the motorcycle legally, demonstrate a consciousness for the environ-
ment, and respect the rights of others.
Notes/warnings
Pay close attention to the notes/warnings.
Info
Various information and warning labels are affixed to the vehicle. Do not remove information/warning labels. If they are missing,
you or others may not recognize potential hazards and may therefore be injured.
IMPORTANT INFORMATION 11
Grades of risks
Danger
Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not
taken.
Warning
Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.
Caution
Identifies a danger that may lead to minor injuries if the appropriate measures are not taken.
Note
Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are not taken.
Warning
Identifies a danger that will lead to environmental damage if the appropriate measures are not taken.
Owner's manual
– Be sure to read this owner's manual carefully and completely before taking your first ride. It contains useful information and tips to
help you operate and handle your motorcycle. Only then will you find out how to best customize the motorcycle for your own use and
how you can protect yourself from injury. The owner's manual also contains important information on servicing the motorcycle.
– The owner's manual is an important component of the motorcycle and should be handed over to the new owner if the vehicle is sold.
VIEW OF VEHICLE 12
3.1View of vehicle, front left side
700243-10
VIEW OF VEHICLE 13
1 Clutch lever
2 Light switch, headlight flasher switch, indicator switch, horn button
3 Filler cap
4 Seat
5 Seat lock
6 Oil dipstick
7 Side stand
8 Shift lever
9 Passenger footrests
VIEW OF VEHICLE 14
3.2View of vehicle, rear right side
700242-10
VIEW OF VEHICLE 15
1 Passenger seat
2 Supporting strap
3 Rear mirror
4 Combination instrument
5 Emergency OFF switch, electric starter button
6 Hand brake lever
7 Chassis number, type label
8 Rear brake caliper
9 Foot brake lever
10 Engine number
11 Brake calipers, front
LOCATION OF SERIAL NUMBERS 16
4.1Vehicle identification number/type label
700231-01
The vehicle identification number  is stamped on the frame behind the steering head on
the right.
The type label  is on the frame above the vehicle identification number.
4.2Key number
700222-01
The key number Code number  can be found on the KEYCODECARD.
Info
You need the key number to order a spare key. Keep the KEYCODECARD in a safe
place.
Use the orange programming key to activate and deactivate the black ignition key.
Keep the orange programming key in a safe place: it must only be used for learning
and programming functions.
LOCATION OF SERIAL NUMBERS 17
4.3Engine number
700223-01
The engine number  is stamped on the right side of the engine.
4.4Fork part number
700224-01
The fork part number  is stamped on the inner side of the fork stub.
LOCATION OF SERIAL NUMBERS 18
4.5Shock absorber part number
700225-01
The shock absorber part number  is stamped on the upper part of the shock absorber
above the adjusting ring towards the rear.
4.6Steering damper part number
700226-01
The steering damper part number  is stamped on the top of the steering damper.
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48
  • Page 49 49
  • Page 50 50
  • Page 51 51
  • Page 52 52
  • Page 53 53
  • Page 54 54
  • Page 55 55
  • Page 56 56
  • Page 57 57
  • Page 58 58
  • Page 59 59
  • Page 60 60
  • Page 61 61
  • Page 62 62
  • Page 63 63
  • Page 64 64
  • Page 65 65
  • Page 66 66
  • Page 67 67
  • Page 68 68
  • Page 69 69
  • Page 70 70
  • Page 71 71
  • Page 72 72
  • Page 73 73
  • Page 74 74
  • Page 75 75
  • Page 76 76
  • Page 77 77
  • Page 78 78
  • Page 79 79
  • Page 80 80
  • Page 81 81
  • Page 82 82
  • Page 83 83
  • Page 84 84
  • Page 85 85
  • Page 86 86
  • Page 87 87
  • Page 88 88
  • Page 89 89
  • Page 90 90
  • Page 91 91
  • Page 92 92
  • Page 93 93
  • Page 94 94
  • Page 95 95
  • Page 96 96
  • Page 97 97
  • Page 98 98
  • Page 99 99
  • Page 100 100
  • Page 101 101
  • Page 102 102
  • Page 103 103
  • Page 104 104
  • Page 105 105
  • Page 106 106
  • Page 107 107
  • Page 108 108
  • Page 109 109
  • Page 110 110
  • Page 111 111
  • Page 112 112
  • Page 113 113
  • Page 114 114
  • Page 115 115
  • Page 116 116
  • Page 117 117
  • Page 118 118
  • Page 119 119
  • Page 120 120
  • Page 121 121
  • Page 122 122
  • Page 123 123
  • Page 124 124
  • Page 125 125
  • Page 126 126
  • Page 127 127
  • Page 128 128
  • Page 129 129
  • Page 130 130
  • Page 131 131
  • Page 132 132
  • Page 133 133
  • Page 134 134
  • Page 135 135
  • Page 136 136
  • Page 137 137
  • Page 138 138
  • Page 139 139
  • Page 140 140
  • Page 141 141
  • Page 142 142
  • Page 143 143
  • Page 144 144
  • Page 145 145
  • Page 146 146
  • Page 147 147
  • Page 148 148
  • Page 149 149
  • Page 150 150
  • Page 151 151
  • Page 152 152
  • Page 153 153
  • Page 154 154
  • Page 155 155
  • Page 156 156
  • Page 157 157
  • Page 158 158
  • Page 159 159
  • Page 160 160
  • Page 161 161
  • Page 162 162
  • Page 163 163
  • Page 164 164
  • Page 165 165
  • Page 166 166
  • Page 167 167
  • Page 168 168
  • Page 169 169
  • Page 170 170
  • Page 171 171
  • Page 172 172
  • Page 173 173
  • Page 174 174
  • Page 175 175
  • Page 176 176
  • Page 177 177
  • Page 178 178
  • Page 179 179
  • Page 180 180
  • Page 181 181
  • Page 182 182
  • Page 183 183
  • Page 184 184
  • Page 185 185
  • Page 186 186
  • Page 187 187
  • Page 188 188
  • Page 189 189
  • Page 190 190
  • Page 191 191
  • Page 192 192
  • Page 193 193
  • Page 194 194
  • Page 195 195
  • Page 196 196
  • Page 197 197
  • Page 198 198
  • Page 199 199
  • Page 200 200
  • Page 201 201
  • Page 202 202
  • Page 203 203
  • Page 204 204
  • Page 205 205
  • Page 206 206
  • Page 207 207
  • Page 208 208
  • Page 209 209
  • Page 210 210
  • Page 211 211
  • Page 212 212
  • Page 213 213
  • Page 214 214
  • Page 215 215
  • Page 216 216
  • Page 217 217
  • Page 218 218
  • Page 219 219
  • Page 220 220
  • Page 221 221
  • Page 222 222
  • Page 223 223
  • Page 224 224
  • Page 225 225
  • Page 226 226
  • Page 227 227
  • Page 228 228
  • Page 229 229
  • Page 230 230
  • Page 231 231
  • Page 232 232
  • Page 233 233
  • Page 234 234
  • Page 235 235
  • Page 236 236
  • Page 237 237
  • Page 238 238
  • Page 239 239
  • Page 240 240
  • Page 241 241
  • Page 242 242
  • Page 243 243
  • Page 244 244
  • Page 245 245
  • Page 246 246
  • Page 247 247
  • Page 248 248

KTM 1190 RC8 EU 2010 Owner's manual

Category
Garden tools
Type
Owner's manual

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI