Porter CEILING-MOUNTED STATIONARY MAT MOVER Operating instructions

Type
Operating instructions

Porter CEILING-MOUNTED STATIONARY MAT MOVER is a device designed to lift and support a standard 45' x 45' wrestling mat weighing one pound per square foot. The hoist is constructed with a motor drive unit and at least two lifting drum units, all connected by a line shaft. The motor drive unit consists of a 3 HP motor operating on 208V or 460V 3-phase power, with an integrated brake and automatic overload protection. The motor operates in conjunction with a gearbox assembly, providing an approximate hoist speed of 9 ft/min.

Porter CEILING-MOUNTED STATIONARY MAT MOVER is a device designed to lift and support a standard 45' x 45' wrestling mat weighing one pound per square foot. The hoist is constructed with a motor drive unit and at least two lifting drum units, all connected by a line shaft. The motor drive unit consists of a 3 HP motor operating on 208V or 460V 3-phase power, with an integrated brake and automatic overload protection. The motor operates in conjunction with a gearbox assembly, providing an approximate hoist speed of 9 ft/min.

R
45' STANDARD (SEE M-1107-1 FOR OPTIONS)
22'0"
1'6
3
8
"
8 3
4
"
1'6
3
4
"
VARIABLE
2'2
1
2
"
VARIABLE
1'6
3
8
"
22'0"
4 3
8
"
6 5
8
"
MOTOR LOCATION MAY
VARY RELATIVE TO
DRUMS TO PROVIDE
FLEXIBILITY OF
INSTALLATION
1'11"
6" 7"
1'6"
MIN. DIST
FROM WALL
6'6"
STEEL IN PLACE
(BY OTHERS)
PARALLEL TO
LOAD BAR
STEEL IN PLACE
(BY OTHERS)
PERPENDICULAR
TO LOAD BAR
CEILING-MOUNTED STATIONARY MAT MOVER FOR SINGLE MAT
PORTER PROVIDES (12) 5/8"
THREADED RODS AT
THE DIMENSIONS SHOWN IN THE PLAN VIEW
ABOVE. ALTERNATE ATTACHMENT HARDWARE
MAY BE AVAILABLE.
SUPPORT STRUCTURE SHALL BE PROVIDED BY
OTHERS. STRUCTURE SHALL BE DESIGNED AT A
MINIMUM TO ACCOMODATE LOADS NOTED IN
TABLE. NOTE THAT THESE LOADS MAY HAVE
ECCENTRICITIES OF UP TO 12 INCHES FROM THE
CENTER OF EACH ASSEMBLY. PORTER SHALL NOT
BE HELD RESPONSIBLE FOR DESIGN, SUPPLY, OR
INSTALLATION OF SUPPORT STRUCTURE OR NON-
STANDARD ATTACHMENT HARDWARE.
ATTACHMENT DETAILS
DESIGN LOADS
PART
DESCRIPTION
DEAD
LOAD
(LBS)
LIVE
LOAD
(LBS)
(2) DRUM
ASSEMBLIES
200
MOTOR
ASSEMBLY
250
40FT LOAD BAR
450
SINGLE SLING
83
(1) 45'x45' MAT
(at 1LB/SQFT)
2025
15% IMPACT
451
LOAD TOTALS:
983 2476
12/4/2018
91107000 MAT MOVER
MAT MOVER SPECIFICATION SHEET
M-1107

888-277-7778 [email protected]
c
COPYRIGHT 2018 PORTER ATHLETIC - ALL RIGHTS RESERVED
- 91107000 CEILING-MOUNTED MAT MOVER
- CONTROL PANEL SELECTION (208V OR 460V)
- SLING SELECTION (SEE M-1107-1)
PROJECT NUMBER
PROJECT NAME
CEILING SUSPENDED MAT MOVER
Hoist construction shall consist of a motor drive unit and at least two lifting drum units. All
units shall be connected by 2 3/8" OD line shaft. Hoist shall be capable of lifting and
supporting one standard 45' x 45' wrestling mat weighing one pound per square foot.
Motor drive unit shall consist of a 3 HP motor operating on 208V or 460V 3-phase power.
Motor shall have an integrated brake and automatic overload protection. Motor shall operate
in conjuction with a 187.5:1 ratio gearbox assembly. Under no load conditions, RPM of motor
is 1725; RPM of drum is 9.2. Approximate hoist speed shall be 9 ft/min. The motors shall be
controlled by a momentary switch that cannot be instantly reversed.
Mats shall be contained within a sling of 19oz vinyl of a color chosen by the customer (SEE
SMPL00048035 for color options). Sling shall be attached to load bar by 2" wide nylon straps,
encompassing the full sling perimeter, terminating at the load bar with a load-rated (5,000lb
breaking strength) ring at each end. The load bar shall be a 2"x6" heavy wall tube with welded
hooks at regular spacing intervals.
Control panel shall be mounted within close proximity of the Mat Mover(R) unit for ease of
wiring and effectiveness of the motion alarm system. Panel shall provide the following:
A steel enclosure, complete with lock and keys
A cover-mounted main disconnect switch (specify 208V or 460V)
Control circuit transformer with primary and secondary protection
Audible motion alarm that activates when unit is raising or lowering
Hoisting shall be accomplished by means of two 5/16" dia, 6-strand, 37 wires per strand, fiber
core, 4.26 ton breaking strength steel cables, each secured to a 4" diameter drum, and
terminating at the load bar.
Structural support members shall be designed and specified by the project architect or
engineer to accomodate given dimensions and shall comply with all applicable codes and
standards while providing sufficient capacity for given design loads. The owner or qualified
representative shall provide adequate structure and necessary attachments to support
equipment, which shall be installed by a qualified contractor. Porter does not design or
provide support structure.
Wiring of all electrical components shall be in accordance with national and local electrical
codes and in accordance with manufacturer's instructions. All conduit, wiring, junction boxes,
and components not specified herein shall be furnished and installed by the electrical
contractor.
WARRANTY
1 year limited warranty
ACCESSORIES
Saf-Strap for Mat Mover: XSAF79750002 + (2) XCLP79702
LEED(R) SUBMITTAL INFORMATION
SPECIFICATIONS
MAX ONE 45'x45' MAT
Credit
Measure
MRc4-Recycled
Content
Post Consumer Average 0% Post Industrial 0%
MRc5-Regional
Materials
Raw materials originate from multiple sources so origin point cannot be determined.
Final manufacturing/assembly in Champaign, IL 61822.
12/4/2018
91107000 MAT MOVER
MAT MOVER SPECIFICATION SHEET
M-1107

COPYRIGHT 2018 - PORTER ATHLETIC - ALL RIGHTS RESERVED
ISSUED DECEMBER 04, 2018, SUBJECT TO CURRENT MANUFACTURING PROCEDURES AND CHANGES
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Porter CEILING-MOUNTED STATIONARY MAT MOVER Operating instructions

Type
Operating instructions

Porter CEILING-MOUNTED STATIONARY MAT MOVER is a device designed to lift and support a standard 45' x 45' wrestling mat weighing one pound per square foot. The hoist is constructed with a motor drive unit and at least two lifting drum units, all connected by a line shaft. The motor drive unit consists of a 3 HP motor operating on 208V or 460V 3-phase power, with an integrated brake and automatic overload protection. The motor operates in conjunction with a gearbox assembly, providing an approximate hoist speed of 9 ft/min.

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