MJV II
Calibration and Adjusting Device for Roller Brake Testers
Quick Reference Guide
BA020001_003-en
2 BA020001_003-en
BA020001_003-en
2022-04-21
© MAHA Maschinenbau Haldenwang GmbH & Co. KG
The reproduction, distribution and utilization of this document as well as the communication of its contents
to others without explicit authorization is prohibited. Offenders will be held liable for the payment of
damages. All rights reserved in the event of the grant of a patent, utility model or design.
The contents of this edition have been checked with great care. However, errors cannot be fully excluded.
Subject to technical change without notice.
Manufacturer
MAHA Maschinenbau Haldenwang GmbH & Co. KG
Hoyen 20
87490 Haldenwang
Germany
Phone: +49 8374 585-0
Fax: +49 8374 585-590
Web: www.maha.de
Service
MAHA SERVICE CENTER
Maybachstraße 8
87437 Kempten
Germany
Phone: +49 8374 585-100
Fax: +49 8374 585-491
Mail: service@maha.de
Web: www.mahaservicecenter.de
Contents
1 Scope of Delivery ............................................................................................................................................. 4
2 Description ....................................................................................................................................................... 5
2.1 Main Components ....................................................................................................................................... 5
2.2 Accessories.................................................................................................................................................. 6
2.3 Accessory Configuration depending on MBT Models ............................................................................... 6
3 Installation ........................................................................................................................................................ 7
4 Calibration ...................................................................................................................................................... 12
4.1 Calibration Setup ....................................................................................................................................... 12
4.1.1 MBT 1000 RS1 in Opposite Drive-on Direction .................................................................................. 12
4.1.2 MBT 1000 RS2 in Opposite Drive-on Direction .................................................................................. 13
4.1.3 MBT 2000/3000 in Drive-on Direction ................................................................................................ 14
4.1.4 MBT 2000/3000 in Opposite Drive-on Direction................................................................................ 15
4.1.5 MBT 4000 ............................................................................................................................................ 16
4.1.6 MBT 5000 ............................................................................................................................................ 17
4.1.7 MBT 5000 (as from Year of Manufacture 2021-01) .......................................................................... 18
4.1.8 MBT 6000 ............................................................................................................................................ 19
4.1.9 MBT 7000 RS2: Inclined, Level and with Old Calibration Arm .......................................................... 20
4.1.10 MBT 7000 RS1 ..................................................................................................................................... 21
4.1.11 MBT 7000 RS3: Inclined and Level ..................................................................................................... 21
4.2 Calibration Procedure ................................................................................................................................ 22
5 Maintenance ................................................................................................................................................... 23
5.1 Cleaning...................................................................................................................................................... 23
5.2 Checking the Oil Level ............................................................................................................................... 24
5.3 Refilling Oil ................................................................................................................................................. 25
6 Spare Parts ..................................................................................................................................................... 28
7 Annex: Calibration Forces ............................................................................................................................. 30
BA020001_003-en 3
For reasons of clarity, this Quick Reference Guide uses the model names of the
MBT series only. The table below shows the equivalents from the CONNECT
series.
MBT Series CONNECT Series
MBT 1000 RS1 C_MBT C 1.0
MBT 1000 RS2 C_MBT S 1.0
MBT 2000 C_MBT C/S 3.5/4.0/5.0 W220/W250/W280
MBT 4000 RS2 C_MBT S 13.0/15.0 R100 MU
MBT 5000 (as from 2021) C_MBT M 18.0 R119
MBT 6000 C_MBT T 18.0 R160
MBT 7000 RS1 C_MBT S 18.0 R115/R160 MS
MBT 7000 RS2 C_MBT S 18.0/20.0 R115/R160 MU
MBT 7000 RS3 C_MBT S 18.0/20.0 R115 MI
4 BA020001_003-en
1 Scope of Delivery
A Yoke H Feet
B Spacer I Support frame
C Fork J Hook unit
D Traverse K Printer
E Force sensor with display unit L Pressure spindle
F Adapter for passenger cars M Locking pin
G Fork N Storage compartment
A
A
A
B C
E
F
G G
D
G
H
K
I
J
L
M N
BA020001_003-en 5
2 Description
2.1 Main Components
A Support frame E Force sensor
D Support plate G Pressure spindle
D2 Support plate, alternative position K Adapter support
J Feet, with various pinning positions L Locking pin
A
G
D
D2
E
J
J
K
L
6 BA020001_003-en
2.2 Accessories
Accessories included in standard scope of delivery Optional
2.3 Accessory Configuration depending on MBT Models
MBT
1000
MBT
2000
MBT
3000
MBT
4000
MBT
5000
MBT
6000
MBT 7000
RS1 RS2 RS3
1 1 1 2, 3 2, 4 2, 4 2, 4 2, 5 2, 7
1a 1a, (1b) 1a, (1b) x x x x 5a / 5b x
8, 9 y 6 y
6
7
1
1a
1b
2
3
4
y x
5a 5b
5
8
9
BA020001_003-en 7
3 Installation
a
Alignment of car adapter (MBT 1000/2000/3000)
Place the adapter at the collar of the gearbox flange. Then align the
adapter horizontally using a spirit level and tighten it.
b
Alignment of force sensor (all MBT models)
During installation, the force sensor must be aligned using a spirit level. To
do this, load the line of force with approx. 200 N to eliminate play from the
structure.
Under this load, the force sensor can be aligned free of play by moving the
support frame.
8 BA020001_003-en
c
Position and orientation of support plate
e.g. MBT 1000/4000/5000/6000/7000 e.g. MBT 2000/3000/(7000
old)
e.g. MBT 2000/3000/all MBTs MBT 2000/3000 opposite direction
d
Using the hook unit (MBT 4000/5000/6000/7000)
• Connect the calibration arm with
the fork.
• Attach the spacer for pushing
down the sensor roller.
e
Note minimum screw-in depth!
The minimum screw-in depth is marked in red on forks and adapters.
BA020001_003-en 9
f Using the support plates (MBT 2000/3000 opposite direction)
The support plates can be screwed to the feet of the MJV II. This may be
necessary in case the MJV II cannot be positioned suitably on the MBT
frame or cannot be adjusted as shown due to an unfavourable contact
surface (e.g. caused by adjacent objects).
g
Using the calibration supports (MBT 5000)
The calibration supports are stored in the motor compartment of the
MBT 5000 and are screwed to the test stand frame for calibration.
10 BA020001_003-en
h
Fine adjustment of distance
by using the pressure spindle.
i Using the spacer
MBT 4000, inclined MBT 4000, level
BA020001_003-en 11
MBT 7000 RS2, inclined: position the spacer together with the hook unit
MBT 7000 RS2, level: position the spacer together with the hook unit
12 BA020001_003-en
4 Calibration
4.1 Calibration Setup
4.1.1 MBT 1000 RS1 in Opposite Drive-on Direction
A
B
Calibration setup for MBT 1000 with MJV II in drive-on direction
View of MJV II calibration setup for MBT 1000
A
B
BA020001_003-en 13
4.1.2 MBT 1000 RS2 in Opposite Drive-on Direction
A
B
Calibration setup for MBT 1000 with MJV II in opposite drive-on direction
View of MJV II calibration setup for MBT 1000
A
B
14 BA020001_003-en
4.1.3 MBT 2000/3000 in Drive-on Direction
Calibration setup for MBT 2000 with MJV II in drive-on direction, right side
View of MJV II calibration setup for MBT 2000/3000 in drive-on direction
BA020001_003-en 15
4.1.4 MBT 2000/3000 in Opposite Drive-on Direction
Calibration setup for MBT 2000 with MJV II in opposite drive-on direction, right
side
View of MJV II calibration setup for MBT 2000/3000 in opposite drive-on direc-
tion
16 BA020001_003-en
4.1.5 MBT 4000
Calibration setup for MBT 4000 RS2 with MJV II
View of MJV II calibration setup for MBT 4000
BA020001_003-en 17
4.1.6 MBT 5000
Calibration setup for MBT 5000 with MJV II
View of MJV II calibration setup for MBT 5000
18 BA020001_003-en
4.1.7 MBT 5000 (as from Year of Manufacture 2021-01)
Calibration setup for MBT 5000 (as from YoM 2021-01) with MJV II
View of MJV II calibration setup for MBT 5000 (as from YoM 2021-01)
BA020001_003-en 19
4.1.8 MBT 6000
Calibration setup for MBT 6000 with MJV II
View of MJV II calibration setup for MBT 6000
20 BA020001_003-en
4.1.9 MBT 7000 RS2: Inclined, Level and with Old Calibration Arm
The sensor roller is pushed down by means of the spacer (see section “Installa-
tion > Using the spacer“).
Calibration setup for MBT 7000 RS2, inclined with MJV II
inclined level with old calibration arm
View of MJV II calibration setup for MBT 7000 RS2
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