Pottinger EUROTOP 601/611A Operating instructions

Pottinger
Brand
Pottinger
Model
EUROTOP 601/611A
Category
Mini tillers
Type
Operating instructions
Operator‘s manual
GB
+ INSTRUCTIONS FOR PRODUCT DELIVERY . . . Page 3
"Translation of the original Operating Manual"
Nr.
99 243.GB.80K.1
Double Rotary Swather
EUROTOP 601 A
EUROTOP 611 A
ALLG./BA SEITE 2 / 0000-GB
Important information concerning Product
Liability.
According to the laws governing product liability, the manufacturer and dealer are obliged to hand the
operating manual to the customer at the time of sale, and to instruct them in the recommended operating,
safety, and maintenance regulations. Confirmation is necessary to prove that the machine and operating
manual have been handed over accordingly.
For this purpose,
-
document A
is to be signed and sent to Pöttinger,
document A is to be signed and sent to Pöttinger,document A
-
document B
remains with the dealer supplying the machine,
- and the customer receives
document C
.
In accordance with the laws of product liability, every farmer is an entrepreneur.
According to the laws of product liability, property damage is damage caused by a machine and not to
it. An excess of Euro 500 is provided for such a liabilioty.
In accordance with the laws of product liability, entrepreneurial property damages are excluded from
the liability.
Attention!
Should the customer resell the machine at a later date, the operating manual must be given
to the new owner who must then be instructed in the recommended regulations referred to herein.
GB
GB
Dear Farmer
You have just made an excellent choice. Naturally we are very happy
and wish to congratulate you for having chosen Pöttinger. As your
agricultural partner, we offer you quality and efficiency combined with
reliable servicing.
In order to assess the spare-parts demand for our agricultural machines
and to take these demands into consideration when developing new
machines, we would ask you to provide us with some details.
Furthermore, we will also be able to inform you of new developments.
Pöttinger Newsletter
www.poettinger.at/landtechnik/index_news.htm
The latest expert information, useful links and entertainment
Dokument
D
GB-0600 Dokum D Anbaugeräte
PÖTTINGER Landtechnik GmbH
Industriegelände 1
A-4710 Grieskirchen
Tel. 07248 / 600 -0
Telefax 07248 / 600-2511
T
Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating
devices at hand.
T
Operation and maintenance of machine and/or implement according to operating instructions explained to the customer.
T
Tyres checked re. correct pressure.
T
Wheel nuts checked re. tightness.
T
Drive shaft cut to correct lenght.
T
*VYYLJ[WV^LY[HRLVɈZWLLKPUKPJH[LK
T
Fitting to tractor carried out: to three-point linkage
T
Trial run carried out and no defects found.
T
Functions explained during trial run.
T
Pivoting in transporting and operating position explained.
T
Information given re. optional extras.
T
Absolute need to read the operating manual indicated.
Please check.
X
According to the product liability please check the above mentioned items.
INSTRUCTIONS FOR
PRODUCT DELIVERY
GB
GB
In order to prove that the machine and the operating manual have been properly delivered, a confirmation is necessary.
For this purpose please do the following:
- sign the
document A
and send it to the company Pöttinger or via the internet to www.poettinger.at
-
document B
stays with the specialist factory delivering the machine.
-
document C
stays with the customer.
- 4 -
1100_GB-INHALT_243
TABLE OF CONTENTS
GB
CE sign
Recom-
mendations
for work
safety
All points refer-
ring to satety in
this manual are
indicated by this
sign.
Meaning of warning signs
The CE sign, which is affixed by the manufacturer, indicates outwardly that this machine
conforms to the engineering guideline regulations and the other relevant EU guidelines.
EU Declaration of Conformity
By signing the EU Declaration of Conformity, the manufacturer declares that the machine
being brought into service complies with all relevant safety and health requirements.
Do not enter rotor area while driving
motor is running.
Never reach into the crushing danger
area as long as parts may move.
Stay clear of swinging area of
implements.
495.173
Table of contents
CE sign ........................................................................ 4
Meaning of warning signs ........................................... 4
ATTACHING TO THE TRACTOR
Hydraulic connection .................................................. 5
Lowering the machine ................................................. 5
Initial attachment to tractor ......................................... 6
Drive shaft ................................................................... 6
Preparations for initial operation ................................. 7
Distance (X) adjustment (up to 2003 model) .............. 7
Distance (X) adjustment (from 2004 model) ............... 8
Hydraulic hoses and electrical cables
......................... 8
Adjusting the step sequence valve ............................. 9
TRANSPORT POSITION
Driving on public roads (M) ....................................... 10
Take care when turning on slopes!
............................ 10
Changing to Transport position ................................. 11
WORKING POSITION
Conversion from transport to working position ........ 12
Preparing for operation ............................................. 13
Two single swaths or one side swath
........................ 14
OPERATION
Important points befor starting work ........................ 15
P.t.o. speed................................................................ 15
Hydraulic control device (ST) .................................... 15
General guidelines for working with the machine ..... 15
THE SYSTEM "MULTITAST"
Swather with „MULTITAST“ system .......................... 16
Mounting the axles .................................................... 16
Converting to operation without feeler wheel ........... 17
Converting to operation with feeler wheel ................ 17
Using the machine without the feeler wheel ............ 17
MAINTENANCE
Safety point ............................................................... 18
General maintenance hints ....................................... 18
Cleaning of machine parts ........................................ 18
Parking in the ope ..................................................... 18
Winter storage ........................................................... 18
Drive shafts ............................................................... 18
Hydraulic unit ............................................................ 18
Lubrication points ..................................................... 19
Gear........................................................................... 19
Tine arms................................................................... 20
Spring tines ............................................................... 20
Lubrication chart ....................................................... 21
TECHNICAL DATA
Technical data ........................................................... 22
Defined use of the Rotary Swather ........................... 22
Position of Vehicle Identification Plate ...................... 22
Optional equipment
................................................... 25
SUPPLEMENT
Recommendations for work safety .......................... 28
Driveshaft .................................................................. 29
Lubricants ................................................................. 31
Combination of tractor and mounted implement ...... 33
- 5 -
0401-GB Anbau_243
GB
Hydraulic connection
There must be at least one double action and one single
action hydraulic connection available on the tractor.
Connecting hydraulic system to the tractor
- Only connect hydraulic system to the tractor when
stopcock is closed (position A).
EW
Connect the plug-in connection with the ”red” dust
cap to the single action control valve.
DW
Connect both plug-in connections with the ”blue”
dust caps to the double action control valve.
Lowering the machine
The machine can be lowered both from the working
position and from the transport position.
- Park machine stabily!
- Secure implement from rolling using wheel
chocks!
- Swing support stand down (5a) , secure
with locking pin (B)
- Pull off drive shaft and rest on support.
Do not rest drive shaft on safety chain!
- Close stopcock on every connector (pos. A) and then
disconnect hydraulic lines from tractor.
Should problems occur when disconnecting:
- Move servo-valve (ST) briefly to "lower" position (s).
Doing this will reduce any possible pressure remaining
in the connector and allows a trouble-free disconnection
of the hydraulic lines.
- Disconnect appliance from tractor.
Shorten total length (80 cm)
- by swinging the forward rotor unit inward
A
E
TD 26/92/16
s
h
0
ST
DW
DW
EW
TD44/94/1
ATTACHING TO THE TRACTOR
- 6 -
0401-GB Anbau_243
ATTACHING TO THE TRACTOR
GB
Initial attachment to tractor
Procedure:
1. Attach shaft to tractor´s linkage drawbar
Important!
The tractor linkage drawbar must be
movable (A-B)
- Left and right lifting struts (4) must be of equal
length.
2. Secure fixing bolts using linch pin (V).
3. Fix the hydraulic lower link (5) in such a way that
the machine cannot swing out sideways.
4. Raise jackstand (10) and secure with bolt.
5. Set tractor hydraulic at correct height (H).
Ensure sufficient distance to drive shaft (X)
particularly when travelling over humps.
6. Connecting hydraulic line to tractor.
- Stopcock closed (position A)
- Connect hydraulic line (60) to tractor.
7. Lowering implement
- Stopcock opened (position E)
- Engage servo-valve (ST).
Implement is lowered slowly to the ground.
Drive shaft
Before operation, check lengths of drive shafts and
adapt if necessary (see chapter "Adaption of Drive
Shaft" in supplement B also).
Important!
Always connect wide angle joint to tractor,
not to machine!
Safety hints:
see supplement-
A1 points 7.) 8a.
- 8h.)
- 7 -
0401-GB Anbau_243
ATTACHING TO THE TRACTOR
GB
Preparations for initial operation
Important!
1. The working position means that implement
is lowered and rotor tines are lightly touching
the ground (A1)
2. The distance (X) between drive shaft and
linkage drawbar should be at least 120 mm
when in working position (standard). Take note
of distance ”X” particularly when travelling
over humps.
3. The position of rotor tines should be roughly
parallel to the ground. A slight inclination
forward is allowed.
4. Set distance (X1) using thresded spindle
For machines with the ”MULTITAST” system, set a
shaft swivel range here which enables rotor tines
(A1) to adapt well to gound in uneven areas.
- see chapter ”THE ”MULTITAST” SYSTEM” also.
Distance (X) adjustment (up to 2003 model)
1. Attach machine to tractor and bring to working
position (see above).
2. Remove linch pin (V).
3. Swing lever (H) up (90°)
4. Turn threaded spindle accordingly.
MULTITAST system (Optional extra)
- see chapter ”THE ”MULTITAST” SYSTEM” also
For machines without ”MULTITAST”
- turn threaded spindle until it stops
(X1 =0 mm)
For machines with ”MULTITAST”
- turn threaded spindle to a distance of
X1 = 30 – 50
mm.
5. Swing lever (H) down (0°) and secure with linch
pin (V).
In this position the threaded spindle is secured against
turning.
- 8 -
0401-GB Anbau_243
ATTACHING TO THE TRACTOR
GB
Distance (X) adjustment (from 2004 model)
1. Attach machine to tractor and bring to working
position (see above).
2. Swing lever (H) up (90°)
3. Turn threaded spindle accordingly.
MULTITAST system (Optional extra)
- see chapter ”THE ”MULTITAST” SYSTEM” also
For machines without ”MULTITAST”
- turn threaded spindle until it stops
(X1 = 190
mm)
For machines with ”MULTITAST”
- turn threaded spindle to a distance of
X1 = 220
– 240 mm.
4. Swing lever (H) down (0°).
In this position the threaded spindle is secured against
turning.
Hydraulic hoses and electrical cables
Note:
Overlengthed hydraulic hoses and electrical cables
are fitted to the machine. This enables the machine to
be coupled to various tractors
• Roll hydraulic lines and electrical cables
together appropriately and secure with
cable binders (K).
• Rotating rotor must not damage hydraulic
hoses and electrical cables.
There must always be sufficient distance to
the rotating parts even when cornering.
• Observe lengths "L1 and L2"!
- 9 -
0401-GB Anbau_243
ATTACHING TO THE TRACTOR
GB
Step sequence valve
Adjusting the step sequence valve
The step sequence valve regulates the step order function which raises the rotor hydraulically.
Adjusting the step sequence is carried out by turning the adjusting screw (pos. 8) on the threaded rod (pos. 3)
1. Observe general safety instructions.
2. Couple machine to tractor
3. Bring machine to working position
4. Raise rotor
The second rotor should be raised shortly before the first rotor (in the direction of travel!) is completely raised.
5. If the second rotor is raised too soon then correct the setting on the threaded rod.
6. Repeat procedure until setting is correct.
- 10 -
0200-GB TRANSPORT_243
GB
Driving on public roads (M)
• Observe the official regulations of your country.
• Travelling on open roads may only be carried out as
described in chapter "Transport position".
• Swing machine to central position (M).
• Close all hydraulic circuits (A).
• Protection devices must be in proper condition.
• Before travelling bring all swivelling parts into their
correct positions and secure against dangerous
changes to position.
• Check that lighting functions before travelling.
• Important information can also be found in the
supplement of this operating manual.
Hydraulic lower link
- Fix the hydraulic lower link (U) in such a way that the
machine cannot swing out sideways.
Take care when turning on slopes!
The tractor's travelling characteristics are
influenced by the weight (G) of the rotor
unit. This can lead to dangerous situations,
especially on slopes.
Danger of tipping occurs
• when the rotor units are in a raised position
• when travelling in a curve with the rotor units raised
Safety advice
• Reduce speed in curves accordingly.
• It is better to travel in reverse on a slope than
to carry out a risky turning manoeuvre.
TRANSPORT POSITION
- 11 -
0200-GB TRANSPORT_243
TRANSPORT POSITION
GB
Changing to Transport position
1. Swing machine to central position
Use double action control valve (ST)
2. Lower machine to ground.
3. Slide trap sheet (9) completely in and secure with T-
screw (K).
4. Swing all guard rails (10) up
The locking pins catch automatically in the final
position.
5. Detach all tine arms and put on (position 1).
Attention!
All tine arms must always be taken off. The
rotor could turn by itself during travel.
6. Swing machine up into transport position (T1).
Use single action control valve (ST)
7. Close stop valves (position A)
For safety, travel on roads only with stop valves
closed!
Pos. 1
A
E
TD44/94/8
ST
Safety
hints:
see supplement-
A1 points 7.), 8a.
- 8h.)
• Changing from
working positi-
on to transport
position is only to
be carried out on
even, firm ground.
• For safety
reasons, turn off
drive shaft and
wait for rotor to
stop completely.
- 12 -
0300-GB ARBEITSSTELLUNG_243
GB
Conversion from transport to working
position
1. Stopcock opened (position E).
2. Make sure that swivel area is free and that
nobody is standing in the danger area.
3. Lower both rotor units into operating position
(A1).
• Move single action servo-valve (ST) to "lower"
position and lower rotor units to the ground.
4. Swing guard rails (6), left and right, outward
- Release lock (A)
- The locking pins catch automatically in the final
position.
A
E
TD44/94/8
ST
Montage-
positionen
159-02-47
Caution!
Stand clear of
implement's
swivel range.
Caution!
Changing from
working position
to transport
position is only to
be carried out on
even, firm ground.
WORKING POSITION
- 13 -
0300-GB ARBEITSSTELLUNG_243
WORKING POSITION
GB
Preparing for operation
1. Install all tine arms onto both rotors.
• Place tine bearers onto rotor arms and secure with
linch pin.
2. Swing all guard rails (6) (left and right) to the
safeguarding position.
3. Pull trap sheet out and secure with fixing
screw
(maximal 50 cm - Collision-danger).
Normal adjustment is a gap of about 40cm from
tines.
TD 44/94/11
6
6a
z 40 cm
4. The tine height is adjusted using the crank
handle (8)
Tines should lightly touch the ground. An adjustment
that is to deep will dirty the forage or damage the
turf.
up to 2003 model from 2004 model
159-02-52
max. 50 cm
Caution!
Do not enter rotor
area while driving
motor is running.
- 14 -
0300-GB ARBEITSSTELLUNG_243
WORKING POSITION
GB
Two single swaths or one side swath
1. Setting for two single swaths
A second trap sheet can be used in this operating
position (optional extra).
• Swing the rear rotor to the correct position (R2).
2. Setting for a large side swath.
In this operating position only one large swath is formed
on the left side of the implement. The left rear rotor
takes on the swath already formed by the front rotor.
• The second trap sheet (44a) can be used or it can
be removed.
• Swing the rear rotor to the left operating position
(L2).
3. Setting for a small swath
In this operating position only one swath is formed on
the left side of the implement. The rear rotor therefore
has no essential function.
• The second trap sheet (44a) can be used or it can
be removed.
• Swing the rear rotor to the central position (M2).
159-02-17
159-02-17
44a L2
159-02-16
159-02-16
44a
R2
159-02-18
159-02-18
44a
M2
- 15 -
0200-GB Einsatz_243
GB
Important points befor starting work
1. Turn p.t.o. on.
Turn the p.t.o. on only when all safety devices (coverings,
protective aprons, casings, etc.) are in proper condition
and attached to the implement in the correct protective
positions.
2. Switch-on the machine only in working position
and do not exceed the prescribed power take-
off speed (for example max. 540 rpm).
A transfer, which is located near the gear, advises which
p.t.o. speed your machine is equipped for.
P.t.o. speed
-
P.t.o. speed max. = 540 rpm
The most favourable p.t.o. rpm is
about 450 rpm.
- Should the forage be pulled back from the swath into
the raked strips (untidy operation), then the p.t.o. rpm
is to be reduced.
Hydraulic control device (ST)
- Put hydraulic control device (ST) into "free gear" (floating
position or "lower").
Safety
hints!
(see supplement-
A1 points 1, 2, 3
and 4)
All work in the
immediate area
of the rotors may
only be carried
out when the
p.t.o. is switched
off.
General guidelines for working with the
machine
Caution!
Do not enter rotor area while driving motor
is running.
- Choose the speed of travel so that all crops are picked
up thoroughly.
- In cases of overloading, shift down one gear.
- In order to obtain tidy raking operation, the rotor must
be as horizontal as possible. A very slight inclination
forward is allowed.
- The tine height is adjusted using the crank handle (8).
Tines should lightly touch the ground. An adjustment
that is to deep will dirty the forage or damage the
turf.
Setting the feeler wheel (optional equipment)
- The tine height is set by inserting the linch pin in the
relevant position.
Tines should lightly touch the ground.
An adjustment that is to deep will dirty the forage or
damage the turf.
495.173
159-02-39
V
OPERATION
- 16 -
1000_GB-Multitast_243
GB
Swather with „MULTITAST“ system
General
Machines with the ”MULTITAST” system have feeler wheels installed. The rotor units are therefore not rigidly fixed, but
can be swung up and down (approx. 4°) through hinges.
Using the feeler wheel enables the tines to attain optimum ground adaption (4°) even on extremely uneven surfaces.
As the tines are located quite close to the feeler wheel they are able to follow the uneven ground optimumly. The result
is very tidy raking.
Important!
Converting to the
relative operation
is described on
the next page.
Please follow
the directions
exactly in order to
prevent damage
to the machine.
THE SYSTEM "MULTITAST"
Machine with feeler wheel:
Machine with feeler wheel:
- the front axle faces forward
- the front axle faces forward
- the rear axle faces the rear
- the rear axle faces the rear
Machine without feeler wheel:
Machine without feeler wheel:
- the front axle does not face forward
- the front axle does not face forward
- likewise, the rear axle does not face the rear
- likewise, the rear axle does not face the rear
Mounting the axles
- 17 -
1000_GB-Multitast_243
GB
THE SYSTEM "MULTITAST"
Converting to operation without feeler
wheel
1. Remove axle (Pos. 4b)
2. Remove 6 (M14 x 35) screws
3. Swivel the axle bearer around 180° to the rear (4a) and
refit
4. Refit the axle (pos. 4)
5. Aline both rotary units as parallel as possible on even
ground
6. Remove hydraulic cylinder (Hyd) and fit conversion kit
spindle (6)
- Adjust the spindle (6) so that the rotor tines are
positioned as parallel as possible to the ground
(A1).
7. Correctly set the distance (X1) using threaded spindle
- see chapter ”Attaching to the Tractor” also.
8. Remove (2) feeler wheel
Converting to operation with feeler
wheel
1. Only install feeler wheel (2) left (see accompanying
retrofit manual for feeler wheel 243,32,001,0)
2. Lower both rotary units onto even ground
3. Remove accompanying spindle (6)
4. Install hydraulic cylinder (Hyd)
5. Correctly set the distance (X1) using threaded
spindle
- see chapter ”Attaching to the Tractor” also.
Using the machine without the feeler wheel
Particular operating conditions require that the feeler
wheel (2) be removed.
• When working without the feeler wheel (2) the turning
joint of the rotary unit must be fixed. Otherwise the
rotary unit will tip down and the tines will then dig into
the ground.
However ground adaption with a fixed turning joint is no
longer optimal. For this reason, this type of operation
should be avoided as often as possible.
- 18 -
GB
0400_GB-BA-Allg. Wartung
Parking in the ope
When parking in the open for
long periods of time, clean
piston rods and then coat
with grease.
FETT
TD 49/93/2
Safety
points!
• Turn engine off
when adjustment,
service and repair
work is to be
done.
• Do not work un-
der the machine
without safe
support.
• Retighten all
screws after the
first hours of
operation..
Cleaning of machine parts
Attention!
Do not use high-pressure washers for the
cleaning of bearing- and hydraulic parts.
- Danger of rust!
- After cleaning, grease the machine according to the
lubrication chart and carry out a short test run.
- Cleaning with too high pressure may do damage to
varnish.
Safety point
• Turn engine off when adjustment, service and repair
work is to be done.
Hydraulic unit
Caution! Danger of injury or infection!
Under high pressure, escaping fluids can penetrate
the skin. Therefore seek immediate medical help!
After the first 10 operating hours and then every
consecutive 50 operating hours
- Check the hydraulic unit and lines for tightness and
retighten screw connections if necessary.
Before operation
- Check hydraulic hoses for wear.
Replace worn or damaged hydraulic hoses immediately.
The replacement hoses must meet the manufacturer’s
technical requirements.
Hose lines are subject to natural ageing. The period of
use should not exceed 5 – 6 years.
Winter storage
- Thoroughly clean machine before storage.
- Put up protection against weather.
- Change or replenish gear oil.
- Protect exposed parts from rust.
- Lubricate all greasing points according to lubrication
chart.
Drive shafts
- see notes in the supplement
For maintenance please note!
The instructions in this operating manual are always
valid.
In case there are no special instructions available, then
the notes in the accompanying drive shaft manufacturer´
instructions are valid.
Repair In-
structions
Please refer to
repair instructions
in supplement (if
available)
MAINTENANCE
General maintenance hints
In order to keep the implement in
good condition after long periods
of operation, please observe the
following points:
- Tighten all screws after the first
hours of operation.
In particular check:
- blade screws on the mowers
- tine screws on the swather and tedder.
Spare part
a. The
original components and accessories
have
been designed especially for these machines and
appliances.
b. We want to make it quite clear that components and
accesories that have not been supplied by us have not
been tested by us.
c. The installation and/or use of such products can,
therefore, negatively change or influence the
construction characteristics of the appliance. We are not
liable for damages caused by the use of components
and accessories that have not been supplied by us.
d. Alterations and the use of auxiliary parts that are
not permitted by the manufacturer render all liability
invalid.
- 19 -
0300-GB Wartung_243
MAINTENANCE
GB
Lubrication points
Symbols have been stuck on the
machine at various points. These
indicate one or more lubrication
points.
• Remove cover (90)
• Grease lubrication points according to lubrication
chart.
Gear
- Change oil after the first 50 operating hours.
Under normal operating conditions, oil is to be changed
annually.
- Change oil after 100
h
at the latest.
Amount of oil in upper gears: 1,2 Liter SAE 90
Amount of oil in lower gears:
1,23 Liter SAE 90
FETT
FETT
GB
- 20 -
0600_GB-Zinkenarmwartung_2611
MAINTENANCE
Take Note!
Check the shaft
gap at least once
per year
• In normal operation the gap (A) should be approx. 1
mm. If shaft play (W) is greater then it can be corrected
with washers
• If the
gap (A
) is greater than 4 mm then change the
gap (A) is greater than 4 mm then change the gap (A
bushings (B) on the inner side of the tine arms. Otherwise
consequent damage can occur to the machine.
Tine arms
Spring tines
•
Check the spring tines fastening bolts after the first 10
operating hours and tighten if necessary
From the 2007 model *
An additional spacer (U) will be fitted on the outer tines
(ZA)
- longer bolts will be needed (80 mm)
- for this the bolts will be fitted with the head at the
top
U
ZA
S
* Applies to Eurotop 421A / 421N / 461N / 601 / 691 / 771 / 881
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Pottinger EUROTOP 601/611A Operating instructions

Pottinger
Brand
Pottinger
Model
EUROTOP 601/611A
Category
Mini tillers
Type
Operating instructions
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