Central Hydraulics 37555 Set Up And Operating Instructions Manual

Type
Set Up And Operating Instructions Manual
PICK UP TRUCK LIFT
1000 LB.
37555
SET UP AND OPERATING INSTRUCTIONS
Distributed exclusively by Harbor Freight Tools
®
.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright
©
1998 by Harbor Freight Tools
®
. All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight
Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual
product may differ slightly from the product described herein. Tools required for assembly and service may not
be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Revised 08f, 09f
Page 2SKU 37555
SPECIFICATIONS
Jack Capacity 3 T (The lift cannot support this much.)
Winch Cable 1/4” steel, 25’ long with locking hook
Boom Length 53-1/2”
Boom Height 80” from base
Post Pivots 360°
Ram Travel 5”
Base 7-3/8” x 9-1/2”, 1/2” thick steel
SAVE THIS MANUAL
You will need the manual for the safety warnings and precautions, assembly instructions,
operating and maintenance procedures, parts list and diagram. Keep your invoice with this
manual. Write the invoice number on the inside of the front cover. Keep the manual and
invoice in a safe and dry place for future reference.
SAFETY WARNINGS AND PRECAUTIONS
WARNING: When using winch, basic safety precautions should always be followed to re-
duce the risk of personal injury and damage to equipment.
Read all instructions before using this tool!
1. Always wear ANSI approved impact safety goggles when operating the winch.
2. Donotexceedwinchloadweightcapacity(seespecications).
3. Be certain winch is properly bolted to a truck bed that can hold the winch load.
4. Always use proper couplings when connecting winch cable hook to load cable or
rope.
5. Donotoverloadthewinch.Staywithinthecapacitylevelsshowninthespecications.
6. Do not use inappropriate attachments to extend the length of the winch cable.
7. Never lift people or hoist loads over people.
8. Never come between the winch and the load when operating.
9. Do not apply load to winch when cable is fully extended. Keep at least 4 full turns of
cable on the reel.
10. After moving an item with the winch, secure the item. Do not rely on the winch to hold
it for an extended period. The winch does not have a locking key.
11. Examine winch before using. Components may be affected by exposure to chemicals,
salts, and rust.
12. Never fully extend cable while pulling a load. Keep 4 complete turns of cable around
the winch spool.
13. Never operate winch if cable shows any signs of weakening, is knotted or kinked.
14. Never fully extend the cable while under load.
Capacity(lb.) Boom Length Hole
500 53 1/2” 1
600 47” 2
700 40 1/2” 3
1000 33 1/2” 4
REV 08g
Page 3SKU 37555
15. When servicing, use only identical replacement parts. Use of any other parts will
void the warranty. Only use accessories intended for use with this tool. Approved
accessories are available from Harbor Freight Tools.
16. Do not wear loose clothing or jewelry when operating. Wear protective hair covering
to protect long hair. Uncovered long hair can get caught in moving parts.
17. Always set pickup truck parking brake and block tires when using lift. Vehicles with
automatic transmissions should be left in “park.” Manual transmissions should be left
in gear. Never attempt to lift something while the vehicle is moving.
18. Do not operate tool if under the inuence of alcohol or drugs. Read warning
labelsonprescriptionstodetermineifyourjudgmentorreexesareimpairedwhile
taking drugs. If there is any doubt, do not operate the tool.
UNPACKING
Open box and examine components. Look for any loose parts in the packing material
beforediscarding.Ifanyarefound,tryandndthepartonthepartslistorontheexploded
view of the lift, and reinstall the part. If any part of the machine is missing or broken, please
call Harbor Freight Tools at the number on the front cover as soon as possible.
ASSEMBLY
While assembling the truck lift, refer to the Assembly Parts Illustration on the last page.
1. PlacetheBase(01)inthelocationonthetruckbedwhereitistobesecured.This
atlocationmustbeabletosupporttheliftwitha1000lb.load.(Onmosttrucks,a
desirable position is just behind the wheel so that the boom may be stored over the
wheelwell.)
2. Usingapencil,markthroughthemountingholesintheliftbase(01)tomarkdrill
holes.
3. Using a power drill and appropriate drill bit size, drill holes through truck bed.
4. Placethebolts(22)throughtheBaseandintothetruckbedholes.
5. PlaceeachAngleSteel(11)plateunderthetruckbed,overtheprotrudingbolts(22),
andsecurewiththewashers(23),springwashers(24),andnallythenuts(25),as
shownintheAssemblyPartsIllustration.Tightennuts(25)securely.
6. PlacethePost(02)upperliftassemblyontotheBase(01).InsertLockPin(20).
Warning: The Lift has four extension settings for the Extendible Boom. Each setting has a
weight limit that is clearly marked on the Boom. Do not exceed these weight limits as
it may cause damage to the Pick Up Truck Lift and/or cause bodily injury.
Page 4SKU 37555
OPERATION
1. ReleasetheLockPin(20)locatedonthePost(02),andswivelthePostsothatthe
Boom(04)ispointingtowardstheobjecttobelifted.
2. PositiontheHookandSteelCable(10)overthearticletobemovedbyadjustingand
lockingtheExtendibleBoom(07)inplaceusingtheBoomExtendiblePin(08).
Do not exceed the weight limits of the lift (See specication table).
3. Hook around the article so that its weight is centered.
4. PlacetheslottedendoftheJackHandle(21)overtheJackreleasevalve,andcloseit
by turning it in a clockwise direction.
5. Insert the Jack Handle into its connector and lift the Boom by pumping the handle in
an up and down motion.
6. When the article has been lifted to the desired height, it may be moved over the truck
bedbyslowlyswivelingthePost(02)untilthearticleisdirectlyoverthetruckbed.
Do not attempt to extend the Boom further while the article is still attached. If
the article needs to be moved further out, lower it, then adjust the Boom and re-
lift it.
7. LowerthearticleontothetruckbedbyusingtheJackHandle(21)toslowlyturnthe
pump release valve in a counterclockwise direction.
8. Reverse previous steps to remove article from truck bed.
9. SecureboomovertruckwheelwellusingtheLockPin(20).
Page 5SKU 37555
MAINTENANCE
1. Clean and lubricate all moving parts including gears, ratchets, and shafts to insure
safe operation. When not in use, keep clean, dry, and covered.
2. Purgeairfromhydraulicsystemwhenjackdoesnotliftefciently.
3. Replace hydraulic oil once per year.
Purging Air from the Hydraulic System
Note: Occasionally, air bubbles can become trapped inside the hydraulic system thereby
reducingtheefciencyofthejack.Purgeairfromthesystemasneeded.
1. PlacetheslottedendoftheJackHandle(21)overthevalvereleasescrew.
2. Turnthevalvereleasescrew(notshown)1-1/2turnscounterclockwiseusingtheJack
Handle.
3. RemovetheoilllerplugonthesideoftheJack(notshown)bygentlypullingand
turning.
4. Rapidly pump the Jack Handle several times to purge air from the hydraulic system.
5. Turn the valve release screw clockwise until snug using the Jack Handle.
6. Replacetheoilllerplug.
Replacing Hydraulic System Oil
Caution: Replace the oil once per year, or more often with heavy use. Do not permit dirt or
any substance other than high quality hydraulic jack oil to enter the hydraulic system.
Do not mix different kinds of oil together.
1. RemovetheJack(12)fromtheliftandplaceinanuprightposition.
2. Completely lower ram.
3. Removetheoilllerplug(notshown)fromtheJack.
4. Fillwithhigh-qualityhydraulicjackoiltothelowerrimofthellhole.
5. Purge air from the system as previously described.
6. Top off with more hydraulic jack oil.
7. Replacetheoilllerplug.
Page 6SKU 37555
PARTS LIST
Part Description Qty
01 Base 1
02 Post 1
03 Grease Fitting 1
04 Boom Retracted 1
05 Pin 12x84 1
06 Cotter Pin 3
07 Extendible Boom 1
08 Pin, Boom Extendible 1
09 Windlass 1
10 Hook and Steel Cable 1
11 Angle Steel 2
12 3 Ton Jack 1
13 Bearing 1
14 Jack Support 1
15 Washer 1
16 Spring Washer 1
17 Bolt M6x15 1
18 Pin 12x78 1
19 Pin 12x48 1
20 Lock Pin 1
21 Jack Handle 1
22 Bolt M12x50 5
23 Washer 5
24 Spring Washer 5
25 Nut M12 5
ASSEMBLY PARTS ILLUSTRATION
Page 7SKU 37555
LIMITED 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality
and durability standards, and warrants to the original purchaser that this product is free from
defects in materials and workmanship for the period of 90 days from the date of purchase. This
warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or
accidents, repairs or alterations outside our facilities, criminal activity, improper installation,
normal wear and tear, or to lack of maintenance. We shall in no event be liable for death,
injuries to persons or property, or for incidental, contingent, special or consequential damages
arising from the use of our product. Some states do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitation of exclusion may not apply to
you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS
OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the complaint
mustaccompanythemerchandise.Ifourinspectionveriesthedefect,wewilleitherrepairor
replace the product at our election or we may elect to refund the purchase price if we cannot
readily and quickly provide you with a replacement. We will return repaired products at our
expense, but if we determine there is no defect, or that the defect resulted from causes not
within the scope of our warranty, then you must bear the cost of returning the product.
Thiswarrantygivesyouspeciclegalrightsandyoumayalsohaveotherrightswhich
vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
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Central Hydraulics 37555 Set Up And Operating Instructions Manual

Type
Set Up And Operating Instructions Manual

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