CHICAGO 99630 Set Up And Operating Instructions Manual

Brand: CHICAGO

Model: 99630

Type: Set Up And Operating Instructions Manual

220 LBS ELECTRIC HOIST

99630

Distributed exclusively by Harbor Freight Tools

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our website at: http://www.harborfreight.com

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

2008 by Harbor Freight Tools

herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.

Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may

differ slightly from the product described herein. Tools required for assembly and service may not be included.

For technical questions or replacement parts, please call 1-800-444-3353.

SET UP AND OPERATING INSTRUCTIONS

SKU 99630 For technical questions, please call 1-800-444-3353. Page 2

SAVE THIS MANUAL

Keep this manual for the safety warn-

ings and precautions, assembly, operat-

ing, inspection, maintenance and cleaning

procedures. Write the product’s serial

number in the back of the manual near the

assembly diagram (or month and year of

purchase if product has no number). Keep

this manual and the receipt in a safe and

dry place for future reference.

IMPORTANT SAFETY

INFORMATION

In this manual, on the labeling,

and all other information provid-

ed with this product:

This is the safety alert

symbol. It is used to alert

you to potential personal

injury hazards. Obey all

safety messages that

follow this symbol to avoid

possible injury or death.

DANGER indicates

a hazardous

situation which, if not

avoided, will result in death or

serious injury.

WARNING

indicates a

hazardous situation which, if

not avoided, could result in

death or serious injury.

CAUTION, used

with the safety

alert symbol, indicates a

hazardous situation which, if

not avoided, could result in

minor or moderate injury.

NOTICE is used to

address practices

not related to personal injury.

CAUTION, without

the safety alert

symbol, is used to address

practices not related to

personal injury.

General Electric Hoist Safety

Warnings

WARNING Read all safety

warnings and instructions.

Failure to follow the warnings and

instructions may result in electric

shock, re and/or serious injury.

Save all warnings and

instructions for future reference.

Work area safety

Work Area Safety1.

Keep work area clean and well lit. a.

Cluttered or dark areas invite acci-

dents.

Keep children and bystanders b.

away while operating a power tool.

Distractions can cause you to lose

control.

Electrical safety2.

Electric Hoist plugs must match a.

the outlet. Never modify the plug

in any way. Do not use any adapt-

er plugs with grounded equipment.

Unmodied plugs and matching out-

lets will reduce risk of electric shock.

Avoid body contact with grounded b.

surfaces such as pipes, radiators,

ranges and refrigerators. There is

an increased risk of electric shock if

your body is grounded.

Do not expose Electric Hoist to c.

rain or wet conditions. Water enter-

SKU 99630 For technical questions, please call 1-800-444-3353. Page 3

ing the Electric Hoist will increase the

risk of electric shock.

Do not abuse the cord. Never use d.

the cord for carrying, pulling or

unplugging the power tool. Keep

cord away from heat, oil, sharp

edges or moving parts. Damaged

or entangled cords increase the risk

of electric shock.

When operating an Electric Hoist e.

outdoors, use an extension cord

suitable for outdoor use. Use of a

cord suitable for outdoor use reduces

the risk of electric shock.

Personal safety3.

Do not lift load over people or ani-a.

mals. Load could fall causing serious

injury and/or death!

Do not use for aircraft purposes.b.

Stay alert, watch what you are c.

doing and use common sense

when operating Electric Hoist. Do

not use a power tool while you

are tired or under the inuence of

drugs, alcohol or medication. A

moment of inattention while operating

the Electric Hoist may result in seri-

ous personal injury.

Use personal protective equip-d.

ment. Always wear ANSI-approved

eye protection and hard hat.

Remove any adjusting key or e.

wrench before turning the Electric

Hoist on. A wrench or a key left at-

tached to a rotating part of the power

tool may result in personal injury.

Do not overreach. Keep proper f.

footing and balance at all times.

This enables better control of the load

in unexpected situations.

Dress properly. Do not wear loose g.

clothing or jewelry. Keep your

hair, clothing and gloves away

from moving parts. Loose clothes,

jewelry or long hair can be caught in

moving parts.

Electric Hoist use and care4.

Do not use the Electric Hoist if the a.

switch does not turn it on and off.

Any Electric Hoist that cannot be con-

trolled with the switch is dangerous

and must be repaired.

Disconnect the plug from the b.

power source before making any

adjustments, changing accesso-

ries, or storing power tools. Such

preventive safety measures reduce

the risk of starting the Electric Hoist

accidentally.

Store idle Electric Hoist out of the c.

reach of children and do not allow

persons unfamiliar with the Elec-

tric Hoist or these instructions to

operate the Electric Hoist. Electric

Hoist is dangerous in the hands of

untrained users.

Maintain the Electric Hoist. Check d.

for frayed or kinked cable, mis-

alignment or binding of moving

parts, breakage of parts and any

other condition that may affect the

power tool’s operation. If dam-

aged, have the power tool repaired

before use. Many accidents are

caused by poorly maintained Electric

Hoist.

Use the Electric Hoist in accor-e.

dance with these instructions,

taking into account the working

conditions and the work to be

performed. Use of the Electric Hoist

for operations different from those

SKU 99630 For technical questions, please call 1-800-444-3353. Page 4

intended could result in a hazardous

situation.

Service5.

Have your Electric Hoist serviced a.

by a qualied repair person using

only identical replacement parts.

This will ensure that the safety of the

Electric Hoist is maintained.

SAVE THESE

INSTRUCTIONS.

GROUNDING

TO PREVENT

ELECTRIC SHOCK

AND DEATH FROM

INCORRECT GROUNDING

WIRE CONNECTION:

Check with a qualied

electrician if you are in doubt

as to whether the outlet is

properly grounded. Do not

modify the power cord plug

provided with the tool. Never

remove the grounding prong

from the plug. Do not use the

tool if the power cord or plug

is damaged. If damaged, have

it repaired by a service facility

before use. If the plug will not

t the outlet, have a proper

outlet installed by a qualied

electrician.

Grounded Tools: Tools with Three

Prong Plugs

Tools marked with “Grounding Re-1.

quired” have a three wire cord and

three prong grounding plug. The

plug must be connected to a properly

grounded outlet. If the tool should

electrically malfunction or break

down, grounding provides a low

resistance path to carry electricity

away from the user, reducing the risk

of electric shock. (See 3-Prong Plug

and Outlet.)

The grounding prong in the plug is 2.

connected through the green wire in-

side the cord to the grounding system

in the tool. The green wire in the cord

must be the only wire connected to

the tool’s grounding system and must

never be attached to an electrically

“live” terminal. (See 3-Prong Plug

and Outlet.)

The tool must be plugged into an 3.

appropriate outlet, properly installed

and grounded in accordance with all

codes and ordinances. The plug and

outlet should look like those in the

preceding illustration. (See 3-Prong

Plug and Outlet.)

SKU 99630 For technical questions, please call 1-800-444-3353. Page 5

Double Insulated Tools: Tools

with Two Prong Plugs

Tools marked “Double Insulated” do 1.

not require grounding. They have

a special double insulation system

which satises OSHA requirements

and complies with the applicable

standards of Underwriters Labora-

tories, Inc., the Canadian Standard

Association, and the National Electri-

cal Code. (See Outlets for 2-Prong

Plug.)

Double insulated tools may be used 2.

in either of the 120 volt outlets shown

in the preceding illustration. (See

Outlets for 2-Prong Plug.)

Extension Cords

Grounded1. tools require a three wire

extension cord. Double Insulated

tools can use either a two or three

wire extension cord.

As the distance from the supply outlet 2.

increases, you must use a heavier

gauge extension cord. Using exten-

sion cords with inadequately sized

wire causes a serious drop in voltage,

resulting in loss of power and pos-

sible tool damage.

(See Table A.)

The smaller the gauge number of the 3.

wire, the greater the capacity of the

cord. For example, a 14 gauge cord

can carry a higher current than a 16

gauge cord. (See Table A.)

When using more than one exten-4.

sion cord to make up the total length,

make sure each cord contains at

least the minimum wire size required.

(See Table A.)

If you are using one extension cord 5.

for more than one tool, add the

nameplate amperes and use the sum

to determine the required minimum

cord size. (See Table A.)

If you are using an extension cord 6.

outdoors, make sure it is marked with

the sufx “W-A” (“W” in Canada) to

indicate it is acceptable for outdoor

use.

Make sure the extension cord is prop-7.

erly wired and in good electrical con-

dition. Always replace a damaged

extension cord or have it repaired by

a qualied electrician before using it.

Protect the extension cords from 8.

sharp objects, excessive heat, and

damp or wet areas.

SKU 99630 For technical questions, please call 1-800-444-3353. Page 6

SPECIFICATIONS

Electrical Requirements 120 V~ / 60 Hz / 1.9 A

Cable Construction 6x7 ISW, .102” Dia.

Single Cable Capacity 110 lb.

Double Cable Capacity 220 lb.

Maximum Lift 26-1/4 Feet

Lifting Speed Single

Cable

26 Feet Per Minute

Lifting Speed Double

Cable

13 Feet Per Minute

UNPACKING

When unpacking, make sure that the

item is intact and undamaged. If any parts

are missing or broken, please call Harbor

Freight Tools at the number shown on the

cover of this manual as soon as possible.

INSTRUCTIONS FOR

PUTTING INTO USE

Read the ENTIRE IMPORTANT

SAFETY INFORMATION

section at the beginning of this

manual including all text under

subheadings therein before set

up or use of this product.

TO PREVENT

SERIOUS INJURY

FROM ACCIDENTAL

OPERATION:

Turn the Power Switch of the

tool to its “OFF” position and

unplug the tool from its

electrical outlet before

assembling or making any

adjustments to the tool.

Note: For additional information regarding

the parts listed in the following pages,

refer to the Assembly Diagram near

the end of this manual.

Tool Set Up

TO PREVENT

SERIOUS INJURY

FROM ACCIDENTAL

OPERATION:

Unplug the tool from its

electrical outlet before

performing any inspection,

maintenance, or cleaning

procedures.

Work Piece and Work Area Set Up

Designate a work area that is clean 1.

and well-lit. The work area must not

allow access by children or pets to

prevent injury and distraction.

Route the power cord along a safe 2.

route to reach the work area without

creating a tripping hazard or exposing

the power cord to possible damage.

The power cord must reach the work

area with enough extra length to al-

low free movement while working.

There must not be hazardous ob-3.

jects, such as utility lines or foreign

objects, nearby that will present a

hazard while working.

To prevent accidents, turn off the tool 4.

and disconnect its power supply after

use. Clean, then store the tool in-

doors out of children’s reach.

SKU 99630 For technical questions, please call 1-800-444-3353. Page 7

MOUNTING

Note: The Hoist is delivered completely

assembled. It must only be mounted

for use.

The hoist may be mounted on a xed

overhead pipe, or attached to a pole on a

rotating pillar.

To attach your hoist to an overhead

pipe using the included brackets.

Find the 2 Fixing Rings (4) and the 4 1.

Hex Head Bolts (1).

Place the Fixing Rings (4) over a suit-2.

able pipe, in the position you wish to

mount the hoist. See Figure 1 below.

Have an assistant hold the hoist 3.

in place while you install the Bolts

through the Fixing Rings into the

threaded holes in the Hoist Body (6).

See Figure 1.

With the hoist in the correct position,

rmly tighten the bolts. See Figure 1

below as well as the Parts List and

Assembly Diagram on pages 9 and

10.

5. WARNING! Make sure the mount-

ing surface is capable of holding the

electric hoist in addition to the maxi-

mum lifting load of 220 Lbs.

OPERATING INSTRUCTIONS

The cable spool will not turn freely. 1.

To pull out or wind up cable, you must

operate the power switch.

To operate the power switch, take the 2.

control handle in your hand. Press

the upper part of the rocker switch to

reel in the cable. Press the lower part

of the rocker cable to reel out cable.

Check to be sure it is safe to lift the 3.

item.

To pull out the cable, grasp the lift 4.

hook, and pull it away from the hoist

while pressing the lower part of the

power switch . Always leave at least

three turns of cable on the spool to

prevent pulling the cable out of the

hoist spool.

Attach the cable rmly to the item 5.

using the lift hook or pulley lift hook.

See Figures 2 and 3 on pages 8.

6. WARNING! Make sure the safety

clasp on the hook is fully closed to

prevent the load from slipping off the

hook.

7. WARNING! Never wrap the cable

around the object and hook onto the

cable itself. This can cause damage

to the object being pulled, and kink or

fray the cable.

Stand clear, and when it is safe to do 8.

so, use the power switch in the con-

trol handle to retract the cable, and

hoist the item as desired.

Read the ENTIRE IMPOR-

TANT SAFETY INFORMA-

TION section at the begin-

ning of this manual subhead-

ings therein before set up or

use of this product.

(4)

(6)

(1)

FIGURE 1

SKU 99630 For technical questions, please call 1-800-444-3353. Page 8

OPERATING INSTRUCTIONS

CONTINUED

You can lift loads up to 110 Lbs. using 8.

the single cable. See Figure 2 below.

You can lift loads up to 220 Lbs. us-9.

ing the double cable conguration.

Connect the Lift Hook to the Hoist

body (6) then connect the load to the

Pully Lift Hook as shown in Figure 3

below.

Make sure the cable is wound prop-10.

erly on the Spool (13).

Leave at least three turns of the cable 11.

around the Spool (13) to keep the

cable from detaching from the Spool

(13). See Figure 4 below.

WARNING! If you are unable to lift

the load do not continue to operate the

power switch. This can damage the mo-

tor.

MAINTENANCE AND

SERVICING

Procedures not specically

explained in this manual

must be performed only by a

qualied technician. Disconnect

the power cord before

performing any maintenance.

Lubricate the cable occasionally with 1.

light oil. Check that it is in good con-

dition.

Check to be sure the hoist is properly 2.

attached to its mounting pole. Make

sure the bolts are tight.

3. WARNING!

Periodically check the

condition of the electrical cords, plugs

and controls.

If the supply cord of this

Electric Hoist is damaged, it must be

replaced only by a qualied service

technician.

Maximum

Capacity

110 Lbs.

FIGURE 2

Maximum

Capacity

220 Lbs.

FIGURE 3

FIGURE 4

Double Cable Lifting

Single Cable Lifting

Lift Hook

Pully Lift

Hook

Lift Hook

Load

SKU 99630 For technical questions, please call 1-800-444-3353. Page 9

Troubleshooting

Problem Possible Causes Likely Solutions

Electric Hoist

will not start

No power at outlet.1.

Cord not connected.2.

Check power at outlet.1.

Check that cord is plugged in.2.

Hoist begins to

lift the load then

stops

Load is heavier than hoist 1.

can handle.

Reduce the weight of the load.1.

Use the double cable lifting 2.

conguration.

Cable slips

when trying to

lift the load.

Cable is not properly 1.

connected to the spool

(13).

Remove load from hook then unwind 1.

entire cable. Reattach to the Spool

(13).

Cable is difcult

to unwind from

Spool (13).

Cable is not wound 1.

properly onto Spool (13).

See the proper cable winding 1.

instructions on Figure 4 page 8.

LIMITED 1 YEAR / 90 DAY WARRANTY

Harbor Freight Tools Co. makes every effort to assure that its products meet high qual-

ity and durability standards, and warrants to the original purchaser that for a period of ninety

days from date of purchase that the engine/motor, the belts (if so equipped), and the blades

(if so equipped) are free of defects in materials and workmanship. Harbor Freight Tools also

warrants to the original purchaser, for a period of one year from date of purchase, that all

other parts and components of the product are free from defects in materials and workman-

ship. This warranty does not apply to damage due directly or indirectly, to misuse, abuse,

negligence or accidents, repairs or alterations outside our facilities, normal wear and tear, or

to lack of maintenance. We shall in no event be liable for death, injuries to persons or prop-

erty, or for incidental, contingent, special or consequential damages arising from the use

of our product. Some states do not allow the exclusion or limitation of incidental or conse-

quential damages, so the above limitation of exclusion may not apply to you. THIS WAR-

RANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,

INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with

transportation charges prepaid. Proof of purchase date and an explanation of the complaint

must accompany the merchandise. If our inspection veries the defect, we will either repair

or replace the product at our election or we may elect to refund the purchase price if we

cannot readily and quickly provide you with a replacement. We will return repaired prod-

ucts at our expense, but if we determine there is no defect, or that the defect resulted from

causes not within the scope of our warranty, then you must bear the cost of returning the

product.

This warranty gives you specic legal rights and you may also have other rights which

vary from state to state.

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353

SKU 99630 For technical questions, please call 1-800-444-3353. Page 10

No. Discrition Qty No. Discription Qty

1 Hex head bolts M6x12 4 34 Rotor 1

2 Plain washer Ф6 6 35 Cross recessed pan head screw

M3x12

3 Plain washer Ф6 7 36 Plain washer Ф3 5

4 Fixing ring 2 37 Connecting Housing 1

5 Hex head bolts M6x16 2 38 Stator 1

6 Hoist Body 1 39 Chassis 1

7 Lift hook 2 40 Spring 1

8 Shrink-ring of rope 1 41 Brake hoop 1

9 Rope 8M 1 42 Gear Cover 1

10 Fastening sleeve of rope 2 43 Cross recessed pan head screw

M3x6

11 Cradle 1 44 Fan blade 1

12 Cable spacer 1 45 Fan hood 1

13 Spool 1 46 Hex screw M5x105 4

14 Spacing rack 1 47 Cross pan head tapping screw

ST3.9x18

15 Shaft of rope tube 1 48 Handle base 1

16 Circlip for shaft Ф5 1 49 Gland M14x1.5 1

17 Plain washer Ф5 1 50 Four core cable 1

18 Parallel pins Ф5 1 51 Cross pan head tapping screw

ST2.9x12

19 Cross recessed pan head screw

M4x12

5 52 Places terminal block 1

20 Square Key 4x8 1 53 Cross pan head tapping screw

ST3.9x12

21 Bearing (6001-2RS) 1 54 Connnecting housing (down) 1

22 Plain washer Ф4 9 55 Gland M14x1.5 2

23 Plain washer Ф4 9 56 Microswitch 1

24 Front cover 1 57 Microswitch shaft 1

25 Bearing (607) 2 58 Handle cover 1

26 Intermediate shaft 1 59 Capacitor 1

27 Square key 4x6 1 60 Positive and negative switches 1

28 Grade 2 gear 1 61 Three-core plug 1

29 Circlip for shaft Ф12 1 62 Hex screw nut M6 1

30 Spacer 1 63 Splint of pulley 2

31 Grade 1 gear 1 64 Pulley 1

32 Gear box 1 65 Pulley shaft 1

33 Bearing (6000-2RS) 2 66 Hex head bolts M6x23 1

PARTS LIST

SKU 99630 For technical questions, please call 1-800-444-3353. Page 11

ASSEMBLY DIAGRAM

Note: Some parts are listed and shown for illustration purposes only, and are not avail-

able individually as replacement parts.

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL

AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR

WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT,

OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/

OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY

CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY

ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING

OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

CHICAGO 99630 Set Up And Operating Instructions Manual

CHICAGO 99630 Set Up And Operating Instructions Manual

CHICAGO 99630 Set Up And Operating Instructions Manual

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