Zanussi ZCG91207WA User manual

Brand: Zanussi

Model: ZCG91207WA

Category: Cookers

Type: User manual

This manual is also suitable for

ZCG91207XA

User & Installation Manual

Cooker

ZCG91207WA

ZCG91207XA

461308237_000 06-2013

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Contents

Safety information

You have purchased one of our products for which we

thank you. We are conﬁdent that this new appliance,

modern, functional and practical, made with top

quality materials, will meet all your demands. This new

appliance is easy to use but before installing and using

it, it is important to read this handbook through

carefully. It provides information for a safe installation,

use and maintenance. Keep this handbook in a safe

place for future reference.

The manufacturer reserves the right to make all

the modiﬁcations to its products that it deems

necessary or useful, also in your interests,

without prejudicing its essential functional and

safety characteristics. The manufacturer cannot be

held responsible for any inaccuracies due to printing

or transcription errors that may be found in this

handbook.

N.B.: the pictures shown in the ﬁgures in this

handbook are purely indicative.

• Theinstallation,adjustments,conversions

and maintenance operations listed in section

“Installation” must only be carried out by authorised

personnel .

• Theinstallationofall-gasandcombiappliances

must comply with the standards in force.

• Theappliancemustonlybeusedforitsoriginal

purpose, that is, cooking for domestic use. Any

other use is considered improper and, as such,

dangerous.

• Themanufacturercannotbeheldresponsiblefor

any damage to persons or property resulting from

an incorrect installation, maintenance or use of the

appliance.

• Oncethepackaginghasbeenremovedfrom

the outer surfaces and the various inner parts,

thoroughly check that the appliance is in perfect

condition. If you have any doubts do not use the

appliance and call in an authorised person.

• Thepackagingmaterialsused(cardboard,plastic

bags, polystyrene foam, nails, etc.) must not be

left within easy reach of children because they are

a potential hazard source. All packaging materials

usedareenvironmentally-friendlyandrecyclable.

• Theelectricalsafetyofthisapplianceisonly

guaranteed if it is correctly connected to a suitable

earth system, as prescribed by the electrical

safety standards. The manufacturer disclaims all

responsibility if these instructions are not followed.

Should you have any doubts, seek the assistance of

an authorised person.

• Beforeconnectingtheapplianceensurethatthe

rating plate data corresponds to that of the gas

andelectricitysupply(seesection“Technical

information”).

• NOTFORUSEINMARINECRAFT,CARAVANS

ORMOBILEHOMESUNLESSEACHBURNERIS

FITTEDWITHAFLAMESAFEGUARD.

• DONOTMODIFYTHISAPPLIANCE

• DOMESTICUSEONLY

Warning!The appliance and its accessible parts

become hot during use. Care should be taken

to avoid touching heating element. Children less

than 8 years of age shall be kept away unless

continuosly supervised.

Hotsurface

• Theovendoorglassandtheaccessiblepartswill

become hot when in use. To avoid burns and scalds

young children should be kept away.

• Donotuse this appliance as a space heater.

• Donottouch any electrical appliance if hands or

feet are wet or damp.

• Donotuse the appliance bare footed.

• Donotpull the power lead to take the plug out of

the socket.

• Donotleave the appliance outside under the sun,

rain, etc.

Safety information

__ __ __ __ __ __ __ __ __ _ 2

Product description __________________4

Operation ________________________6

What to do if... __ __ __ __ __ __ __ __ __ __ 14

Installation __ __ __ __ __ __ __ __ __ __ __ 14

Technical information __ __ __ __ __ __ __ __ 20

Environment concerns __ __ __ __ __ __ __ __ 22

Subjecttochangewithoutnotice

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• Youngchildrenshouldbesupervisedtoensurethat

they not play with the appliance.

• Thisappliancecanbeusedbychildrenagedfrom8

years and above and persons with reduced physical,

sensory or mental capabilities or lack of esperience

and knolegde if they have been given supervision or

instruction concerning use of the appliance in a safe

way and understand the hazards involved.Children

shall not play with the appliance. Cleaning and user

maintenance shall not be made by children with out

supervision.

Warning! ln order to prevent accidental tipping

of the appliance, for example by a child climbing

over the open oven door, or too high weights are

leant on the open oven door, two chains must be

screwed on the back on the cooker and ﬁxed to

the wall with hooks .Ensure the chains are taut

.Please refer to instructions for installation.

• Beforecookingforthersttime,ensuretheoven

is empty and its door closed, heat the oven at

maximum temperature for two hours. This will allow

the protective coating on the interior of the oven to

be burnt off and dissipate the associated smells.

Ensure adequate ventilation in the kitchen whilst

burning off and don’t be alarmed by a little bit of

smoke during this process.

• Theinstructionsforovensthathavetheshelves

should indicate in detail the correct installation of

the shelves. The rear stopper of the oven rack must

be positioned upwards.

• Unattendedcookingonahobwithfatoroilcanbe

dangerous and may result in ﬁre.

• Nevertrytoextinguisharewithwater,butswitch

of the appliance and then cover ﬂame e.g. with a

lide or a ﬁre blanket .

• Dangerofre:Donotstoreitemsonthecooking

surfaces

•

Donotuse harsh abrasive cleaners or sharp metal

scrapers to clean the oven glass door since they can

scratch the surface, which may result in shattering

of the glass.

• Never use sponges or abrasive products, and

solvents to remove stains or adhesives on the

painted or stainless steel surfaces.

• Switchofftheovenbeforeremovingthefanguard

for cleaning. Replace the guard after cleaning in

accordance with the instructions.

• Theovencanbeequippedwithtemperatureprobe.

Onlyusethetemperatureproberecommendedfor

this oven by our Service Centre.

• Removeanyspillagefromthelidbeforeopening.

• Theapplianceisnotintendedtobeoperatedby

meansofanexternaltimerorseparateremote-

control system.

• Ensurethattheapplianceisswitchedoffbefore

replacing the lamp to avoid the possibility of electric

shock.

The cookers can be equipped with a small

compartment under the oven that can be used for

storing things Remember that the surfaces become

hot, it is strictly forbidden to place inﬂammable

materials inside.

• Donot use a steam cleaner to clean a hob, oven or

range.

• Theapplianceistobeplaceddirectlyontheoor

and shall not be mounted on a base.

• Iftheapplianceisttedwithaglasslid,thiscan

shatter when heated. Turn off all the burners or

disconnect all the plates, and allow them to cool

beforeclosingthelid(g.3)

• Avoidusingtheovenasalarderorasasaucepan

cupboardwhenyouarenotusingitforcooking:if

the oven is turned on accidentally it could cause

damage and accidents.

• Ifyouareusinganelectricalsocketnearthe

appliance, make sure that the cables are not

touching the cooker and are far enough away from

all hot parts.

• Whenyouhavenishedusingtheappliancecheck

that all the controls are in the off or closed position,

checking that the “0” of the knob corresponds to the

“•”symbolserigraphedonthefrontpanel.

• Switchofftheelectricalsupplybeforeyoustart

cleaning or servicing the appliance.

• Inthecaseofafailureormalfunction,turnthe

appliance off and switch off the electrical supply

anddonottamperwithit.Allrepairsoradjustments

must be carried out with maximum care and the

proper attention of an authorised person.

• ForthisreasonwerecommendyoucallourService

Centre.

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Presentation

Ourcookeristtedwithafullygashotplate.The

burners are equipped with safety thermocouples.

Each knob on the front panel has a diagram printed

above it showing to which burner or hotplate it refers.

The combination of the different sized burners offers

the possibility of various types of cooking.

Ourcookerscanbettedwith2typesofoven:agas/

electricitycombination(withgasovenburnerand

electrical griil) and all electrical, of conventional or

forcedtype(withfan).

To prevent the oven from overheating it has been

equipped with a safety temperature device, which

automatically turns on in case the main thermostat

fails to work. In such an event, the electricity is

temporarilycutoff:do not try to ﬁx the failure

yourself, instead turn the appliance off and

reporttoyourlocalDealerorServiceCentre.

Theovenwallsarettedwithvariousrunners(g.1)

on which the following accessories can be placed

(g.2):

• ovenshelf

• enamelleddriptrayordrippan

• spitsupport+spit+forks+knob

If the cookers are equipped with a small compartment

under the oven that can be used for storing things

whentheovenison:remember that the surfaces

become hot, it is strictly forbidden to place

inﬂammable materials inside.

Fig.1

Fig.2

Descriptionofhobcontrols

Gasburnerknob(A)

Byrotatingtheknobinananticlockwisedirection,the

followingsymbolsappear:

= Closed position

Njo

251

271

291

311

331

351

371

=“Fullon”position

Njo

251

271

291

311

331

351

371

= “Reduced rate” position

261

336

311

286

Nby

236

211

Njo

251

271

291

311

331

351

371

Gasoven/gasgrillorelectricgrill

thermostatknob(B)

Byrotatingtheknobinananticlockwisedirection,the

followingfunctionsappear:

= Closed position

from Min. to 260 =Oventemperatures

Turn the knob clockwise if you want to use the gas grill

261

336

311

286

Nby

236

211

Njo

251

271

291

311

331

351

371

+spitheatingelementon.

Productdescription

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261

336

311

286

Nby

236

211

Njo

251

271

291

311

331

351

371

Ledorback-lightindicatingovenelectrical

components activation

If present, when lit, it indicates that an electric

component is inserted

Ledorback-lightindicatingthermostat

activation

When lit it indicates that the oven or the grill is in use.

Duringcookingtimetheledturnsoffeachtimethe

temperature set is reached. It is therefore common

thattheled/yellowlightturnsonandoffseveraltimes

accordingtore-heatingprocess.

Lightcommutatorknob(C)

Byturningtheknobclockwisewewillndthefollowing

symbol.

Timerknob(D)

To set cooking time, ﬁrst wind the timer up by turning it

completely once from left to right and then back to the

number of minutes you want. The timer will ring when

the set time has elapsed.

Electronicclock(E)

This accessory functions as a clock and a minute

counter.Thedigitaldisplay(L)alwaysshowsthetime

but will display the minute counter time when this

function is set.

Settingthetime(from0.01to24.00-

hh,mm)

After connecting to the electricity mains or subsequent

to a power cut the ﬁgures “0.00” will ﬂash on the

display. Press push button 1 and start setting the

currenttimebypressingpushbutton2or3.The

function will start 7 seconds after setting.

Minutecounter(from0.01to0.99=hh,mm)

Byselectingthetimeontheminutecounterwithpush

button3,thisfunctionwillbeactiveallofthetime

(timeissetin10secondunits).Thetimewilldisappear

leaving the minute counter time showing on the display

and the symbol lights up. Time is given in seconds

during countdown. At the end of the set time the

buzzer goes off, the symbol disappears and the

time reappears. You can see the time while the minute

counter is functioning by pressing push button 1.

Buzzer

The buzzer goes off at the end of the minute counter

function and lasts about 7 minutes. The buzzer can be

stoppedbypressingbutton3.

Buzzer intensity

Therearethreedifferentbuzzerintensities:toselect

the one you want press push button 2 when the time

is displayed.

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Correcting/cancellingtheminutecounter

function

To correct or cancel the time set on the minute

counter,presskeys2and3simultaneouslyandthen

releasekey3rst.Thetimecanbecorrectedatany

momentbypressingpushbutton1followedby2or3.

1 2 3

Hob:generalnotesonsafety

Whenagascookerisbeinguseditproduces

heat and humidity in the room where it is

installed.Forthisreasontheroommustbe

well ventilated, keeping the natural ventilation

openings free and switching on the mechanical

aerationsystem(suctionhoodorelectric

fan,seethe“Ventilation”and“Locationand

aeration”paragraphs.

Ifthecookerisusedforalongtimeadditional

aeration may be necessary, for instance, opening

a window, or a more effective aeration by

increasing the power of the mechanical system

if there is one.

Lightingtheburners

Manualignition

Press and turn counterclockwise the knob

corresponding to the burner you wish to use, until it

reachestothe“Fullon”positionandplacingalighted

match to the burner.

Automaticelectricignitionofburners

Press and turn the knob corresponding to the burner

youwishtousecounterclockwisetothe“Fullon“

position.

Automaticallytheignitionsparkshoots.Oncelit,keep

the knob pressed for about 10 seconds.

Matches can be used to light the burners in a blackout.

Optimumuseoftheburners

To get the maximum yield with the minimum

consumption of gas it is handy to keep the following

pointsinmind:

• Oncetheburnerhasbeenlit,adjusttheame

according to your needs.

• Useanappropriatelysizedpanforeachburner(see

the table below and ﬁg. 4).

• Whenthecontentofthepanstarttoboil,turnthe

knobdownto“Reducedrateposition”(smallame).

• Alwaysputalidonthepan.

Burners Ø pan cm

Ultrarapid 22÷24

Rapid 20÷22

Semi-rapid 16÷18

Auxiliary 12÷14

Fig.3

Fig.4

Operation

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Oven:generalnotesonsafety

• Donotleavetheovenunattendedduring

baking.Ensurethatchildrendonotplaywith

the appliance.

• Alwayskeeptheappliancelidopen

when using the oven, in order to prevent

overheating.

• Alwaysgripthecentreoftheovendoorwhen

opening.DONOTpracticeexcessivepressures

on the door when it is open.

• Donotworryifcondensationformsonthe

door and on the inside walls of the oven

during use. This does not affect its working

order.

• Mindhotsteamwhenopeningtheovendoor

• Theappliancebecomesveryhotduringuse.

Donottouchtheheatingelementsinside

theoven.Wearovengloveswhenplacingor

removing pans from the oven.

• Inplacingfoodsintoorremovingthemfrom

the oven, make sure sauces do not drip to the

hotplateoftheoven(overheatedoilsandfats

caneasilyignite).

• Useonlyovenwareresistanttothe

temperatures indicated on the thermostat

knob.

• Duringbaking,avoidcoverthebottomplate

of the oven or its grills with tin foil or other

material.Pans,moulds,etc.,mustalwaysbe

placed on the oven shelf.

• Afteruseoftheappliance,makesurethatall

the controls are set to the off position and

closed.

• IMPORTANTWARNING:Duringandafteruse

the oven crystal door and all surfaces may be

veryhot.Keepchildrenawayfromtheoven!

Priortoanycleaning,disconnecttheappliance

from the electricity mains.

Howtousegasovenandelectricgrill

The oven burner is ﬁtted with a safety

thermocouple so, once the burner has been lit,

keeptheknobpressedforabout15seconds.If,

at the end of this time, the burner fails to light,

releasetheknobandwaitatleast1minute

before trying again. Should the burner turn out

accidentally, turn the knob round to the closed

positionandwaitatleast1minutebefore

lighting it again.

1.Manualignitionoftheovenburner

Opentheovendoorpressandturntheovenknob

(G)counterclockwiseuntilitreachestothemaximum

temperature position, simultaneously placing a lighted

match to the burner through the hole 1 (g.5).

2 Automaticelectricignitionoftheovenburner

Opentheovendoorpushlightlytheovenknob(G)and

turn counterclockwise until it reaches to the maximum

temperature position, then depress the knob.

Automaticallytheignitionsparkshoots.Lookthrough

slit 2 (g.5)tocheckthattheburnerislitandsetthe

temperature as required. Matches can be used to light

the burners in a blackout.

Aftertheovenburnerhasbeenlit,adjustthe

temperature according to your needs, close the

door gently so the ﬂames will not blow out and wait

15 minutes before putting any food in to cook, then

setthetemperaturewiththeknob.Ourovencancook

allfoods(meat,sh,bread,pizza,cakes,etc.).

Automaticelectricignitionofthegasgrillburner

(g.8-rif.AC)

Opentheovendoorpushlightlytheovenknoband

turn clockwise to the grill position , then depress

the knob. Automatically the ignition spark shoots.

Matches can be used to light the burners in a blackout.

Whenthegasgrillburnerislittheovendoor

must be left open.

To prevent the knobs and components from

overheating you must always put the shield on

(g.6).

Howtousethespit(g.7)

• Placethechickenorpieceofmeattoroastrmly

between the two forks on the spit and make sure it

is evenly balanced to prevent straining the motor.

• Restthespitonthesupportintroducingtheendin

the seat and unscrew and remove the hand grip

from the spit.

• Fitsupportintothecorrespondingrunner,and

insert its end into the relative motor coupling.

• Closetheovendoor,turntheovenknobonthe

symbol .

• Whenthegrillturnson,thespitturntoo.

• Alwaysusethedrippantocatchthegravy,

asindicatedintheparagraph“Usefulcooking

tips”.

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• Gasgrillburner: position the oven knob on the

symbol and light the grill burner. Start the spit

motor with the spit rotisserie switch.

Fig.5

Fig.6

Fig.7

Usefulcookingtips

Cakes and bread:

• Heattheovenforatleast15minutesbeforeyou

start cooking bread or cakes.

• Donotopenthedoorduringbakingbecausethe

cold air would stop the yeast from rising.

• Whenthecakeiscookedturntheovenoffand

leave it in for about 10 minutes.

• Donotusetheenamelledoventrayordrippan,

supplied with the oven, to cook cakes in.

• Howdoyouknowwhenthecakeiscooked?About

5 minutes before the end of cooking time, put a

cake tester or skewer in the highest part of the

cake. If it comes out clean the cake is cooked.

• Andifthecakesinks?Thenexttimeuselessliquids

or lower the temperature 10°C.

• Ifthecakeistoodry:Makesometinyholeswith

atoothpickandpoursomedropsoffruitjuiceor

spirits on it. The next time, increase the temperature

10°C and set a shorter cooking time.

• Ifthecakeistoodarkontop:thenexttimeput

the cake on a lower shelf, cook it at a lower

temperature and longer.

• Ifthetopofthecakeisburnt:cutofftheburntlayer

andcoverwithsugarordecorateitwithcream,jam,

confectioner’s cream, etc..

• Ifthecakeistoodarkunderneath:thenexttime

place it on a higher shelf and cook it at a lower

temperature.

• Ifthecakeorbreadiscookednicelyoutsidebutis

stilluncookedinside:thenexttimeuselessliquids,

cook at a lower temperature and longer.

• Ifthecakewillnotcomeoutofthetin:slideaknife

around the edges, place a damp cloth over the

cake and turn the tin upside down. The next time

grease the tin well and sprinkle it with ﬂour or bread

crumbs.

• Ifthebiscuitswillnotcomeawayfromthebaking

tray:putthetraybackintheovenforawhileand

lift the biscuits up before they cool. The next time

use a sheet of baking parchment to prevent this

happening again.

Meat:

• If,whencookingmeat,thetimeneededismore

than 40 minutes, turn the oven off 10 minutes

before the end of cooking time to exploit the

residualheat(energysaving).

• Yourroastwillbejuicierifcookedinaclosedpan;it

will be crispier if cooked without a lid.

• Normallywhitemeat,poultryandshneedmedium

temperatures(lessthan200°C).

• Tocook“rare”redmeats,hightemperatures(over

200°C) and short cooking times are needed.

• Foratastyroast,lardandspicethemeat.

• Ifyourroastistough:thenexttimeleavethemeat

to ripen longer.

• Ifyourroastistoodarkontoporunderneath:the

next time put it on a higher or lower shelf, lower the

temperature and cook longer.

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• Yourroastisunderdone?Cutitinslices,arrange

the slices on a baking tray with the gravy and ﬁnish

cooking it.

Grilling:

• Sparinglygreaseandavourthefoodbeforegrilling

it.

• Alwaysusethedrippantocatchanydripping

from the meat during grilling. Slide it in one of the

levels underneath the grill or place it at the bottom

of the oven. Always pour a little water in the drip

pan. It will prevent grease and sauces from burning

avoiding burnt smells and smoke. Add more water

during cooking to compensate for evaporation.

• Turnthefoodhalfwaythroughcooking.

• Ifyouaregrillingfattypoultry(goose)piercetheskin

so the fat can drip away.

The aluminium can be easily corroded if it comes

into contact with organic acids present in the

foodsoraddedduringbaking(vinegar,lemon

juice).Thereforeitisadvisednottoputdirectly

the foods on aluminium or enamelled trays, but

ALWAYSusetheproperovenpaper.

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Cooking/bakingtimetable

FOODS

Weight

Position

of the

oven

shelf

from the

bottom

COOKINGBY

NATURALCONVECTION

COOKINGBY

FORCEDCONVECTION

(withfan)

Temperature

in °C

Cooking Time

in minutes

Temperature

in °C

Cooking Time

in minutes

MEATLOAFS

Roasted Veal

Roastbeef

Roasted Pork

RoastedLamb

1-2

200-225

100-120

40-50

100-120

190

100-120

40-50

100-200

100-120

GAME

Roast hare

Roast pheasant

Roast partridge

1-2

225-Max

50-60

60-70

50-60

225-Max

POULTRY

Roast chicken

Roast turkey

Roast duck

1-2

200-225

80-90

100-120

90-110

190

70-80

90-110

80-100

FISH

Roast ﬁsh

Casseroled ﬁsh

200

175

30-35

20-25

170-190

160-170

25-30

15-20

BAKEDPASTA

Lasagne

Cannelloni

2,5

210-225

60-75

225-Max

30-40

PIZZA 1 2

225-Max 25-30 225-Max 20-25

BREAD 1 2

225-Max 20-25 220 20

PASTRIES

Biscuitsin

general

Shortcrust pastry

Victoria sponge

0,8

190

200

40-45

170-190

190-200

40-45

CAKES

Angel cake

Fruitcake

Chocolate cake

0,8

190

200

170-190

190-200

Thevaluesgiveninthetables(temperaturesandcookingtimes)areapproximateandmayvaryaccordingtoeachperson’s

cooking habits. This table gives cooking times on only one shelf. If you are cooking with a fan oven and you are using more than

oneshelf(placingtheshelvesonthe2ndand4thposition)cookingtimewillbeabout5to10minuteslonger.

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Cleaning and maintenance

To keep the surface of the hob and the various

componentsinpristinecondition(grill,enamelled

covers, burner heads and ﬂame diffusers, it is very

important to wash them in warm soapy water, rinse

and dry them well after each use.

Donotleavevinegar,coffee,milk,saltywaterorthe

juiceoflemonortomatoonenamelledsurfacesforany

length of time.

Warning!Check that the heads burners and the

relative burner caps, are correctly positioned in

theirhousings(g.8).

Warning!Take care not to disturb the ignition

spark plugs or ﬂame failure devices.

Warning!If you ﬁnd a tap is difﬁcult to open

or close do not force it but call for technical

assistance urgently.





Fig.8

Structure

Allthecookerparts(inenamelledorpaintedmetal,

steel, or glass) should be cleaned frequently with warm

soapy water and then rinsed and dried with a soft

cloth.

Ovencavity

Donotsprayorwashthethermostatbulbwith

acidbasedproducts(checktheproductlabel

beforeuse).

Grillingtable

FOODS

Weight

Position

of the

oven shelf

from the

bottom

COOKINGBY

NATURALCONVECTION

COOKINGBY

FORCEDCONVECTION

(withfan)

Temperature

in °C

Cooking

Time in

minutes

Temperature

in °C

Cooking

Time in

minutes

1st

side

2nd

side

1st

side

2nd

side

MEAT

T-bonesteak

Beefsteaks

Halfchicken

(eachhalf))

0,50

0,15

3or4

225-Max

200

FISH

Trout

Sole

0,42

0,20

225-Max

200

BREAD

Toast 4

225-Max 2-3 2-3 200 2-3 2-3

SPIT

CHICKEN 1.3 3

225-Max 60 =

Thevaluesgiveninthetables(temperaturesandcookingtimes)areapproximateandmayvaryaccordingtoeachperson’s

cooking habits. In particular, temperatures and times for grilling meat will greatly depend on the thickness of the meat and on

personal tastes.

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The manufacturer cannot be held liable for any

damage caused by incorrect cleaning.

The oven cavity should be cleaned after each use to

remove cooking residuals and or grease or sugar which, if

burnt on when the oven is used again, will form deposits

or unremovable stains as well as unpleasant smells.

To maintain the shine of the enamelled parts, clean

them with warm soapy water, rinse and dry them

thoroughly.ALWAYSwashtheaccessoriesused.

Howtocleantheinnerovendoorglass

Oneofthefeaturesofourcookersisthattheinneroven

door glass can be easily removed for cleaning without

the aid of specialized personnel. Just open the oven

doorandremovethesupportsecuringtheglass(g.9).

Caution: This operation can be done also

with the door ﬁtted on appliance, but in this

way, pay attention that when the glass is

pulled upwards, the force of the hinges can

close the door roughly.

LOCKATLEASTONEHINGE(g.10)

To reassemble the glass, proceed in the reverse

order,beingcarefulnottopinchyourngers.(g.9A)

Fig.9

MIND YOUR FINGERS

Fig.9A

Ovendoorremoval(forcertainmodels)

The oven door can be removed to give easier access to

the oven when cleaning.

Toremove,proceedasfollows:

• Opentheovendoorandinsertrivetornail(R)inthe

hole(F)ofthehinge(g.10).

• Partiallyclosethedoor,forcingitupwardsatthe

same time to free stop tooth and hinge sector.

• Oncethehingeisfree,pullthedoorforwardstilting

it slightly upwards to free sector.

• Toreassembleproceedinthereverseorder,paying

attention to the correct position of sectors.

Fig.10

Replacingtheovenlamp(g.11)

Ensuretheapplianceisswitchedoffbeforereplacing

the lamp to avoid the possibility of electric shock.

In the event one or both oven lamps need replacing,

the new lamps must comply with the following

requisites:15W-230V~-50Hz-E14-andmust

beresistanttohightemperature(300°C).

Turn glass protection cap 2 counterclockwise and

changethelamp.Re-tthecap,screwingitbackina

clockwise direction.

Fig.11

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Ovenseal

The oven seal guarantees the correct functioning of the

oven.Werecommendyou:

• cleanit,avoidingabrasivetoolsorproducts.

• checkitsstatenowandthen.

Iftheovendoorsealhasbecomehardoris

damaged, contact our Service Centre and avoid

using the oven until it has been repaired.

Self-cleaningpanels

Ovenwallsareprotectedbypanelscoatedwitha

grease-proof,microporousenamelthatabsorbsand

eliminates splattering during baking.

If there is a lot of liquid or grease, dry immediately with

a damp sponge and heat the oven for 2 hours on the

maximum thermostat position. Wait for the oven to cool

down and then go over it again with a damp sponge.

If you are unable to remove all the substances, repeat

the above procedure.

It is, however, advisable to periodically remove the

panels and wash them with warm soapy water and dry

them with a soft cloth.

Toremovethemfollowtheseinstructions:

• Extractthesidegridsasindicatedintheprevious

paragraph.

• Removebothsidepanels 1 (g.12).

• Removebackpanelbyunscrewingrespective

locking screws 6 (g.13).

• Repeatpreviousoperationsinreverseorderto

replace all elements.

Important!Position both side panels 1 by

taking the locking pin 2 out of the hole 3

(g.12).

Fig.12

Fig.13

Ovenside-guiderails

Foraneffectivecleaningoftheovenside-guiderails,

these can be extracted unscrewing knurled nuts 1 .

To ﬁt the rails back in their place, ﬁrst insert rear pins

in holes and then secure them with the knurled nuts

1 .

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Some problems can be caused either as the results of simple maintenance operations or by incorrect selection of

settings. Prior to contacting a Service Centre please check the following chart.

Problem Remedy

The appliance is not

working

• Makesurethegascockisopen

• Checktheplugisin

• Checkthattheknobsaresetcorrectlyforcookingandthenrepeatthe

operations given in the handbook

• Checktheelectricalsystemsafetyswitches(RCD).Ifthereisfailureinthe

system call an electrician in.

The electric oven is not

working

• Checkthattheprogrammeraccessory,ifthereisone,isonthemanual

position and then repeat the operations described in the manual

The thermostat is not

working

• ContactServiceCentre.

The electric thermostat

warning light does not

switch on during use

• Turnthethermostatroundtoahottertemperature

• Turntheselectorroundtoadifferentfunction

The oven light does not

switch on

• Makesurethelampisrmlyscrewedinplace

• BuyalampforhightemperaturesatoneofourServiceCentreandtit

following the instructions given “Replacingtheovenlamp”paragraph.

Whattodoif...

Installation

Technical information

Warning! ALWAYSUSESAFETYGLOVESWHILE

HANDLINGTHECOOKER

• Theinstallation,adjustments,conversionsand

maintenance operations listed in this part must

only be carried out by qualiﬁed personnel. The

manufacturer cannot be held responsible for any

damage to persons or property resulting from an

incorrect installation of the appliance.

• Thesafetyandautomaticadjustmentdevicesofthe

appliances may, during its life, only be modiﬁed by

the manufacturer or duly authorised supplier.

• Inaccordancewiththegasstandard,theall-gas

andcombiappliancesare“class1”(freestanding)

or“class2subclass1”(recessed)and,assuch,

must comply with the clearances speciﬁed in ﬁgure

below consequently any side walls must be no

higher than the work top.

• Thewallsadjacenttoandsurroundingtheappliances

must be able to withstand an temperature of 95°C.

• Theinstallationofall-gasandcombiappliances

must comply with the standards in force.

• Thisapplianceisnotconnectedtoauefor

dischargeofthecombustionproducts;therefore,it

must be connected in compliance with the above

mentioned installation rules. Particular attention

must be paid to the instructions given below for

ventilation and aeration.

Installation

Unpackingyourcooker

• Oncethewrappinghasbeenremovedfromtheouter

surfaces and the various inner parts, thoroughly

check that the appliance is in perfect condition.

If you have any doubts do not use the appliance and

call in a qualiﬁed person.

• Somepartsmountedontheapplianceareprotected

by a plastic ﬁlm. This protection must be removed

before using the appliance. We recommend slitting the

plastic ﬁlm along the edges with a sharp knife or pin.

• Donotmovetheappliancebythehandle.

Thepackagingmaterialsused(cardboard,bags,

polystyrenefoam,nailsetc.)mustnotbeleft

anywhere within easy reach of children as they

are a potential hazard source.

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ﺮﺘﻣ ﯽﻠﻴﻣ 150

ﺮﺘﻣ ﯽﻠﻴﻣ 750

ﺮﺘﻣ ﯽﻠﻴﻣ 100

Ventilation

The appliance should not be installed in a room of volume

less than 20 m³.

The quantity of air necessary is that required for a regular

combustion of the gas and for the ventilation of the room. The

natural ﬂow of air must be direct through permanent openings

in the walls of the room that open directly to the outside with a

minimum cross section of 100 cm

(g.13).Theseopenings

must be positioned so they cannot be obstructed.

Indirectventilationisalsoallowedbytakingairfromadjacent

rooms to the one to be ventilated, strictly complying with the

prescriptions of the standards in force.

AIRINLETMIN.SECT.100cm

Fig.13

Locationandaeration

Gas cookers must always discharge the products

of combustion and the moisture through hoods

connectedtouesordirectlytotheoutside(g.14).

If it is impossible to use a hood, a fan installed on the

window or wall, facing the outside, is allowed and

should be switched on each time the appliance is used

(seeg.15)providedtherulesandregulationsinforce

relating to ventilation.

AIRINLETMIN.SECT.100cm

Fig.14

AIRINLETMIN.SECT.100cm

Fig.15

Positioningthecooker

The appliances are ﬁtted with the following parts to

enablethemtobecorrectlypositioned:

• Adjustablefeet, to be ﬁtted to the appliance,

which allow the height of the cooker to be aligned

withotherkitchenfurniture(g.16).

• Backguard 1 . If the cookers are equipped

with this accessory, leave of the factory with this

particular inserted inside the packaging. In order to

install the backguard, it is necessary to loosen the

screws 2 positioned on the back of the hob and

then to ﬁx the backgaurd as indicated in ﬁgure 17.

Fig.16









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Fig.17

Gasconnection

Before connecting the appliance check that the

data on the rating plate afﬁxed to the cooker,

correspond to those of the gas mains.

Alabelonthebackofthishandbookandat

the back of the cooker gives the appliance

adjustment conditions, that is, the type of gas

and operating pressure.

Oncethecookerisinstalled,checkthereareno

leaksusingasoapysolution(neveraame).

The appliance’s gas inlet ﬁtting is a threaded

1/2”malecylindricaltype,incompliancewith

theUNI-ISO228-1standards.Ifgasisdistributed

through ducts the appliance must be connected to

thegasmainswith:

• arigidsteelpipe,inaccordancewithstandards,

whosejointsmustbemadeusingthreadedttings

inaccordancewiththeUNI-ISO7/1standard.The

use of hemp with suitable adhesives or Teﬂon tape

as a sealant is allowed.

• copperpipe,inaccordancewiththestandard,

whosejointsmustbemadeusingsealedttingsin

accordance with the standard.

• aexiblestainlesssteel,seamlesspipein

accordance with the standard, with a maximum

2 metre extension and seals in accordance with the

standard.

• aexiblerubberhoseinaccordancewiththe

standard,withan8mmdiameterforLPGand

13mmfornaturalgasortowngas,maximum

1500 mm in length, ﬁrmly secured to the hose

ﬁtting with a safety clamp as per the standard.

Ifthegasissupplieddirectlyfromagas

cylinder, the appliance, fed by a pressure regulator in

accordancewiththestandard,mustbeconnected:

• withacopperpipeinaccordancewiththestandard,

whosejointsmustbemadeusingsealedttingsin

accordance with the standard.

• withaexiblestainlesssteel,seamlesspipein

accordance with the standard, with a maximum

2 metre extension and seals in accordance with

the standard. We recommend applying the special

adapter to the ﬂexible pipe, easily found on the

market, to facilitate connection to the pressure

regulator’s hose ﬁtting on the cylinder.

• withaexiblerubberhoseinaccordancewiththe

standard, with an 8 mm diameter, minimum

400 mm in length, maximum 1500 mm in length,

ﬁrmly secured to the hose ﬁtting with a safety clamp

as per the standard.

Attention!If the appliance is going to be recessed

(class2subclass1),connectittothegassupply

source using only ﬂexible stainless steel, seamless

pipes in accordance with the standard.

Attention!If the appliance is going to be

installedfree-standing(class1)andifyouusethe

ﬂexible rubber hose, it is necessary to follow the

instructionsandtheguregivenbelow:

HOTSURFACE

Connection point

Hoseassembly

Hose

assembly

Isolating tap

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Attention!Onitsroute,thehosemustnottouch

any parts where the over temperature is than

95°C.

Attention!Thehosemustnotbesubjecttoany

kind of torsional stress or tractive force, there

must be no pinched parts or really sharp bends.

Attention!It must not touch anything that can

cut, that has sharp corners, etc.

Attention!The whole length of the hose must

be easy to inspect in order to keep a check on its

condition.

Attention!It must be replaced within the date

printed on it.

Electricalconnection

The electrical connection must be carried out in

accordance with the current standards and laws

in force.

Before connecting check that:

• thesystemandelectricalsocketsamperageis

adequatefortheappliancemaximumpower(see

data label afﬁxed on the back of the cooker).

• thesocketorsystemhasaneffectiveearth

connection in accordance with current standards

and prescriptions of the law. All responsibility is

disclaimed if this is not complied with.

• theplugandsocketorthemultipolarswitchmust

be accessible after installation of the appliance.

Whenconnectingtothemainswithasocket:

• Fittothepowercable(ifwithout)astandardizedplug,

suitable for the load which is indicated on the data

label. Connect the wires making sure they correspond

as shown below, and remember that the earth

wire must be longer than the phase wires:

letter L (phase) = brown wire

letter N (neutral) = blue wire

symbol

(earth)

=green/yellowwire

• Thepowercablemustbelaidsothatnopartsofit

ever reach a temperature of 75 °C.

• Forconnectingdonotuse,adaptersorshunts

as they could cause false contacts resulting in

hazardous overheating.

Whenconnectingdirectlytothemains:

• Installamultipolarswitchthatcanwithstandthe

appliance load, with a minimum opening between

thecontactsof3mm.Rememberthattheearth

wire must not be cut out by the switch.

Adjustments

• Alwaysdisconnecttheappliancefrom

the electricity supply before making any

adjustment.

• Allsealmustbereplacedbythetechnician

following any adjustment or regulation.

• Theadjustmentofthereducerate(simmer)

must be undertaken only with burners

functioning on natural gas while in the case of

burnersfunctioningonL.P.G,thescrewmust

belockeddownfully(inclockwisedirection).

• “Primaryairadjustment”onhobgasburners

is unnecessary.

Taps

All gas taps are male cone type with only one way of

passage.

Adjustmentofthe“Reducedrate” 2 position as

follows(g.18):

• Turntheburneronandplacetheknobonthe

“Reducedrate”position(smallame).

• Removetheknobofthetapwhichisattachedby

simply applying pressure to the rod.

• Insertasmallscrewdriver 1 into the top shaft and

turn the throttling screw left or right until ﬂame

of the burner is conveniently regulated to the low

position.

• Checkthattheamedoesnotgooutwhentheknob

issharplyswitchedfromthe“Fullon”to“Reduced

rate” positions.

Attention! This operation can be carried out also

with the front panel ﬁtted, but

• N.B.: If you ﬁnd some difﬁculties to reach the

adjustmentscrew,removethefrontpanel

unscrewing3xingscrews,whicharepositioned

in the inferior part of the same and make to slip

downwards.

Gasinformation

To tighten some components, see the information

below:

Aluminium pipes to burners, valves,

15Nm

Thermocouplestotopburnerscups:3Nm

Thermocouplesto    4Nm

Push-onconnector:20Nm

Injectors:4Nm

thermostats:

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Fig.18

Oventhermostat(g.19)

Reducedrateadjustmentshould be carried out in

thefollowingway:

• Removetheknobthermostat.

• Switchontheovenburnerbyturningtherelative

knob to the Maximum position, then wait about 10

minutes.

• SlowlyturntheknobbacktotheMinimumposition

and, using a small screwdriver 1 , turn screw 2 to

the right to lower the ﬂame or to the left to increase

it.

• TheamesmustbeshortforanefcientReduced

rate setting. They must be stable to prevent them

from accidentally going out and must be able to

stand up to normal oven door manoeuvres.

Fig.19

Ovenburner(g.20)

The burner is installed on the oven base and is covered

by the bottom plate which must always remain in that

position during oven operation. To adjust the primary

air, light the burner and, watching the ﬂame, slacken

screw

1 andadjustsleeve 2 to obtain the 5

openings indicated in the table in the ““Technical

information”section.Lockscrew 1 in place once

theadjustmentshavebeenmade.

Fig.20

Grillburner(g.20A)

To adjust the primary air, light the burner and,

watching the ﬂame, slacken screw 1 andadjust

sleeve 2 to obtain the 5 openings indicated in the

table in the“Technicalinformation”section.Lock

screw 1 inplaceoncetheadjustmentshavebeen

made.

Fig.20A

Conversions

Replacingtheinjectors

Ourburnerscanbeadaptedtodifferenttypesofgas

bysimplyinstallingtheinjectorssuitableforthegas

you want to use.

Tochangetheinjectorsonthehob,removetheburner

cup and head and with a 7 mm Ø socket spanner

replacethem(g.21).

Tochangetheinjectoroftheovenburner,unscrew

injectorremovingthescrews 4 (g.20).

To help the installer, the table on in the “Technical

information”section. gives the burner nominal heat

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input,injectordiameterandoperatingpressureofthe

different gas types.

Afterhavingreplacedtheinjectors,itwillbe

necessary to proceed with burner adjustment

as explained in the previous paragraphs. The

technician must replace any seals after the

adjustments have been made.

Fig.21

Maintenance

Priortoanymaintenanceworkorchanging

parts, disconnect the appliance from the gas and

electricity power sources.

Replacingthetaps

Proceedinthefollowingwaywhenreplacingatap:

• Removepansupports,burnerheads.

• Unscrewtheburnerxingscrews 1 (g.22).(four

for ultrarapid burner and two for the other burners)

• Pullouttheknobs.

• Unscrewthethreexingscrews3(g.22)which

lock the front panel to the front frame then slip out

from the upper ﬁxing brackets.

• Unscrewthesixxingscrews 4 (g.22)whichlock

the side proﬁles and remove it.

• Unscrewthetwoxingscrews 2 (g.22)which

lock the hob at the back and remove it.

• Unscrewthenuts 2 of the gas aluminium pipes

and pull out the thermocouple quick connectors 3

(g.24).

• Unscrewthescrews 2 (g.23)whichlockthe

crosspieces.

• Unscrewthescrews 1 (g.23)whichunitethethe

bridles of the taps to the front frame.

• Maketosliptheramptowardthebackpartand

unscrew the screws 1 (g.24)inordertofreethetaps.

• Changesealeachtimeatapisreplaced.This

will ensure perfect retention between the tap or a

thermostat and part.

• Reassembleallthepartsfollowingthesame

procedure but in the reverse order.

Fig.23

Fig.22

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Fig.24

Changing the ﬂexible gas hose

In order to guarantee that the gas hose is always in

excellent condition we strongly recommend changing

it on the date you will ﬁnd printed on it.

Replacingtheelectricalcomponents

• Therearprotectionwillhavetoberemovedinorder

to change the electrical heating elements, spit

motor, terminal board and power cable.

• Ifyouhavetochangethepowercable(see

the cross section on table in the “Technical

information”section),alwayskeeptheearth

wire longer than the phase wires and, in

addition, follow all the instructions given in

the“Electricalconnection”paragraph.

• Tochangetheovenlampseetheinstructionsgiven

“Replacingtheovenlamp”paragraph.

• Tochangethesparkgenerator,thesparkelectrodes

and the lamp holder type 2 the work top has to be

removed as indicated in paragraph “Replacing

thetaps”.

• Tochangethelamp-holder force the tabs of

blockageandtakethelamp-holdertowardthe

inside of the oven.

• Tochangetheeventualprogrammingaccessory,

the thermostat, commutators, the switchs and the

microswitchs, , remove the front panel as indicated

in paragraph “Replacingthetaps”.

Technical information

Outsidecookerdimensions

MODEL

height

1/mm

height

2 /mm

width

3 /mm

depth

4 /mm

90 x 60 1447 ÷ 1502 857 ÷ 912 900 600

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Zanussi ZCG91207WA User manual

Brand: Zanussi

Model: ZCG91207WA

Category: Cookers

Type: User manual

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ZCG91207XA

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Zanussi ZCG91207WA User manual

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Zanussi ZCG91207WA User manual

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