Grizzly G0654 Owner's manual

MODEL G0654

6" JOINTER w/ MOBILE BASE

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

FOR MACHINES MANUFACTURED SINCE 9/07 #BL10265 PRINTED IN CHINA

This manual provides critical safety instructions on the proper setup,

operation, maintenance, and service of this machine/tool. Save this

document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual

may result in fire or serious personal injury—including amputation,

electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.

This responsibility includes but is not limited to proper installation in

a safe environment, personnel training and usage authorization,

proper inspection and maintenance, manual availability and compre-

hension, application of safety devices, cutting/sanding/grinding tool

integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage

from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known to the State

of California to cause cancer, birth defects or other reproductive

harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you

do this type of work. To reduce your exposure to these chemicals:

Work in a well ventilated area, and work with approved safety equip-

ment, such as those dust masks that are specially designed to filter

out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Machine Description ...................................... 2

Contact Info.................................................... 2

Manual Accuracy ........................................... 2

Identification ................................................... 3

Machine Data Sheet ...................................... 4

SECTION 1: SAFETY ....................................... 6

Safety Instructions for Machinery .................. 6

Additional Safety for Jointers ......................... 8

SECTION 2: POWER SUPPLY ........................ 9

SECTION 3: SETUP ....................................... 11

Items Needed for Setup ............................... 11

Unpacking .................................................... 11

Inventory ...................................................... 12

Cleanup ........................................................ 14

Site Considerations ...................................... 15

Assembly ..................................................... 16

Dust Collection ............................................. 22

Setting Outfeed Table Height ...................... 22

Test Run ...................................................... 23

Recommended Adjustments ........................ 23

Tighten V-Belt .............................................. 23

SECTION 4: OPERATIONS ........................... 24

Operation Safety .......................................... 24

Basic Controls .............................................. 24

Stock Inspection & Requirements................ 26

Squaring Stock............................................. 27

Surface Planing............................................ 28

Edge Jointing ............................................... 29

Bevel Cutting................................................ 30

Rabbet Cutting ............................................. 31

SECTION 5: ACCESSORIES ......................... 32

SECTION 6: MAINTENANCE ......................... 34

Schedule ...................................................... 34

Cleaning ....................................................... 34

Lubrication ................................................... 34

V-Belt ........................................................... 35

SECTION 7: SERVICE ................................... 36

Troubleshooting ........................................... 36

Inspecting Knives ......................................... 38

Setting/Replacing Knives ............................. 38

Calibrating Infeed Table ............................... 40

Setting Fence Stops .................................... 41

Adjusting Gibs .............................................. 42

Wiring Diagram ............................................ 43

Stand Parts Breakdown ............................... 44

Table Parts Breakdown ............................... 46

Fence Parts Breakdown .............................. 48

Label Placement .......................................... 50

WARRANTY AND RETURNS ........................ 53

-2-

Model G0654 (Mfg. Since 9/07)

INTRODUCTION

We are proud to offer the Model G0654 6" Jointer

with Mobile Base. This machine is part of a grow-

ing Grizzly family of fine woodworking machinery.

When used according to the guidelines set forth in

this manual, you can expect years of trouble-free,

enjoyable operation and proof of Grizzly’s com-

mitment to customer satisfaction.

The specifications, drawings, and photographs

illustrated in this manual represent the Model

G0654 when the manual was prepared. However,

owing to Grizzly’s policy of continuous improve-

ment, changes may be made at any time with no

obligation on the part of Grizzly.

For your convenience, we always keep current

Grizzly manuals available on our website at www.

grizzly.com. Any updates to your machine will be

reflected in these manuals as soon as they are

complete. Visit our site often to check for the lat-

est updates to this manual!

Machine Description

We are proud to provide a high-quality owner’s

manual with your new machine!

We

made every effort to be exact with the

instruc-

tions, specifications, drawings, and photographs

contained inside. Sometimes we make mistakes,

but

our policy of continuous improvement

also

means that

sometimes the machine

you receive

will be slightly different than what is shown in

the manual

.

If you find this to be the case, and the difference

between the manual and machine leaves you

confused about a procedure

, check our website

for an updated version. W

e post current

manuals

and

manual updates for free on our website at

www.grizzly.com

.

Alternatively, you can call our Technical Support

for help. Before calling, please write down the

Manufacture Date

and Serial Number

stamped

into the machine ID label (see below). This infor-

mation helps us determine if updated documenta-

tion is available for your machine.

Manufacture Date

Serial Number

Manual Accuracy

We stand behind our machines. If you have

any questions or need help, use the information

below to contact us. Before contacting, please get

the serial number and manufacture date of your

machine. This will help us help you faster.

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Email: [email protected]

We want your feedback on this manual. What did

you like about it? Where could it be improved?

Please take a few minutes to give us feedback.

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: [email protected]

Contact Info

Model G0654 (Mfg. Since 9/07)

-3-

Figure 1. Model G0654 identification.

A. Outfeed Table

B. Fence

C. Fence Tilt Lever

D. Cutterhead Guard

E. Fence Lock

F. Fence Tilt Handle

G. Infeed Table

H. Infeed Table Adjustment Lever

I. ON/OFF Switch

J. Push Block Holder

K. Depth Scale

L. Infeed Table Lock

M. Wheel Assembly

N. Dust Port

O. Outfeed Table Handwheel

P. Outfeed Table Lock

Q. Depth Stop Knob

Identification

E

A

C

D

E

F

G

H

J

I

K

L

M

O

P

B

N

Q

-4-

Model G0654 (Mfg. Since 9/07)

The information contained herein is deemed accurate as of 6/13/2013 and represents our most recent product specifications.

Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.

PAGE 1 OF 3Model G0654

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0654 6" X 46" JOINTER

Product Dimensions:

Weight.............................................................................................................................................................. 231 lbs.

Width (side-to-side) x Depth (front-to-back) x Height............................................................... 46 x 21-1/4 x 37-3/4 in.

Footprint (Length x Width).............................................................................................................. 17-1/8 x 14-1/8 in.

Shipping Dimensions:

Type..................................................................................................................................................... Cardboard Box

Content........................................................................................................................................................... Machine

Weight.............................................................................................................................................................. 236 lbs.

Length x Width x Height....................................................................................................................... 49 x 23 x 16 in.

Must Ship Upright.................................................................................................................................................... No

Electrical:

Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 110V

Full-Load Current Rating........................................................................................................................................ 14A

Minimum Circuit Size.............................................................................................................................................. 20A

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length................................................................................................................................................. 8 ft.

Power Cord Gauge......................................................................................................................................... 14 AWG

Plug Included.......................................................................................................................................................... Yes

Included Plug Type................................................................................................................................................ 5-15

Switch Type............................................................................ ON/OFF Push Button Switch w/Large Shut-Off Paddle

Motors:

Main

Type................................................................................................................. TEFC Capacitor-Start Induction

Horsepower................................................................................................................................................ 1 HP

Phase............................................................................................................................................ Single-Phase

Amps............................................................................................................................................................ 14A

Speed................................................................................................................................................ 3450 RPM

Power Transfer ............................................................................................................................... V-Belt Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

Main Specifications:

Cutting Capacities

Bevel Jointing............................................................................................................................. 0 – 45 deg. L/R

Maximum Width of Cut................................................................................................................................ 6 in.

Maximum Depth of Cut............................................................................................................................. 1/8 in.

Minimum Workpiece Length........................................................................................................................ 8 in.

Minimum Workpiece Thickness................................................................................................................ 1/2 in.

Maximum Rabbeting Depth...................................................................................................................... 1/2 in.

Number of Cuts Per Minute..................................................................................................................... 14,400

Machine Data Sheet

Model G0654 (Mfg. Since 9/07)

-5-

The information contained herein is deemed accurate as of 6/13/2013 and represents our most recent product specifications.

Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.

PAGE 2 OF 3Model G0654

Fence Information

Fence Length....................................................................................................................................... 29-3/8 in.

Fence Width........................................................................................................................................ 1-3/16 in.

Fence Height......................................................................................................................................... 4-1/2 in.

Fence Stops............................................................................................................................. 45, 90, 135 deg.

Cutterhead Information

Cutterhead Type...................................................................................................................................... 3 Knife

Cutterhead Diameter............................................................................................................................. 2-1/2 in.

Cutterhead Speed............................................................................................................................. 4800 RPM

Knife Information

Number of Knives............................................................................................................................................. 3

Knife Type............................................................................................................................. HSS, Single-Sided

Knife Length.......................................................................................................................................... 6-1/8 in.

Knife Width............................................................................................................................................... 5/8 in.

Knife Thickness........................................................................................................................................ 1/8 in.

Knife Adjustment........................................................................................................... Jack Screws or Springs

Table Information

Table Length.............................................................................................................................................. 46 in.

Table Width........................................................................................................................................... 7-1/2 in.

Floor to Table Height........................................................................................................................... 33-3/8 in.

Table Adjustment Type..................................................................................................................... Handwheel

Table Movement Type............................................................................................................. Dovetailed Ways

Construction

Base..................................................................................................................................................... Cast Iron

Body Assembly.................................................................................................................................... Cast Iron

Cabinet.................................................................................................................................... Pre-formed Steel

Fence Assembly.................................................................................................................................. Cast Iron

Guard.......................................................................................................................................... Die Cast Metal

Table....................................................................................................................... Precision Ground Cast Iron

Paint........................................................................................................................................... Powder Coated

Other Information

Number of Dust Ports....................................................................................................................................... 1

Dust Port Size.............................................................................................................................................. 4 in.

Mobile Base............................................................................................................................................. Built-In

Other Specifications:

Country Of Origin ............................................................................................................................................... China

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ............................................................................................................. 2 Hours

Serial Number Location .................................................................................................. ID Label on Front of Cabinet

ISO 9001 Factory .................................................................................................................................................... No

CSA Certified .......................................................................................................................................................... No

-6-

Model G0654 (Mfg. Since 9/07)

ELECTRICAL EQUIPMENT INJURY RISKS. You

can be shocked, burned, or killed by touching live

electrical components or improperly grounded

machinery. To reduce this risk, only allow qualified

service personnel to do electrical installation or

repair work, and always disconnect power before

accessing or exposing electrical equipment.

DISCONNECT POWER FIRST.

Always discon-

nect machine from power supply BEFORE making

adjustments, changing tooling, or servicing machine.

This prevents an injury risk from unintended startup

or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved

safety glasses or a face shield when operating or

observing machinery to reduce the risk of eye

injury or blindness from flying particles. Everyday

eyeglasses are NOT approved safety glasses.

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained oper-

ators have a higher risk of being hurt or killed.

Only allow trained/supervised people to use this

machine. When machine is not being used, dis-

connect power, remove switch keys, or lock-out

machine to prevent unauthorized use—especially

around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use

machinery in areas that are wet, cluttered, or have

poor lighting. Operating machinery in these areas

greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental

alertness is required for safe operation of machin-

ery. Never operate under the influence of drugs or

alcohol, when tired, or when distracted.

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.

This manual uses a series of symbols and signal words intended to convey the level of impor-

tance of the safety messages. The progression of symbols is described below. Remember that

safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures. Always use common sense and good judgment.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

Safety Instructions for Machinery

SECTION 1: SAFETY

Model G0654 (Mfg. Since 9/07)

-7-

WEARING PROPER APPAREL. Do not wear

clothing, apparel or jewelry that can become

entangled in moving parts. Always tie back or

cover long hair. Wear non-slip footwear to avoid

accidental slips, which could cause loss of work-

piece control.

HAZARDOUS DUST. Dust created while using

machinery may cause cancer, birth defects, or

long-term respiratory damage. Be aware of dust

hazards associated with each workpiece material,

and always wear a NIOSH-approved respirator to

reduce your risk.

HEARING PROTECTION. Always wear hear-

ing protection when operating or observing loud

machinery. Extended exposure to this noise

without hearing protection can cause permanent

hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on

machinery can become dangerous projectiles

upon startup. Never leave chuck keys, wrenches,

or any other tools on machine. Always verify

removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use

this tool for its intended purpose—do not force

it or an attachment to do a job for which it was

not designed. Never make unapproved modifica-

tions—modifying tool or using it differently than

intended may result in malfunction or mechanical

failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing

and balance at all times when operating machine.

Do not overreach! Avoid awkward hand positions

that make workpiece control difficult or increase

the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and

bystanders at a safe distance from the work area.

Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce

accidental contact with moving parts or flying

debris. Make sure they are properly installed,

undamaged, and working correctly.

FORCING MACHINERY. Do not force machine.

It will do the job safer and better at the rate for

which it was designed.

NEVER STAND ON MACHINE. Serious injury

may occur if machine is tipped or if the cutting

tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement dur-

ing operation greatly increases risk of injury or

loss of control. Before starting, verify machine is

stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult

this owner’s manual or the manufacturer for rec-

ommended accessories. Using improper acces-

sories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the

risk of accidental injury, turn machine OFF and

ensure all moving parts completely stop before

walking away. Never leave machine running

while unattended.

MAINTAIN WITH CARE. Follow all maintenance

instructions and lubrication schedules to keep

machine in good working condition. A machine

that is improperly maintained could malfunction,

leading to serious personal injury or death.

CHECK DAMAGED PARTS. Regularly inspect

machine for any condition that may affect safe

operation. Immediately repair or replace damaged

or mis-adjusted parts before operating machine.

MAINTAIN POWER CORDS. When disconnect-

ing cord-connected machines from power, grab

and pull the plug—NOT the cord. Pulling the cord

may damage the wires inside. Do not handle

cord/plug with wet hands. Avoid cord damage by

keeping it away from heated surfaces, high traffic

areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time

you experience difficulties performing the intend-

ed operation, stop using the machine! Contact our

Technical Support at (570) 546-9663.

-8-

Model G0654 (Mfg. Since 9/07)

JOINTER INJURY RISKS. Familiarize yourself

with the main injury risks associated with joint-

ers—always use common sense and good judge-

ment to reduce your risk of injury. Main injury

risks from jointers: amputation/lacerations from

contact with the moving cutterhead, entangle-

ment/crushing injuries from getting caught in mov-

ing parts, blindness or eye injury from flying wood

chips, or impact injuries from workpiece kickback.

KICKBACK. Know how to reduce the risk of kick-

back and kickback-related injuries. “Kickback”

occurs during the operation when the workpiece is

ejected from the machine at a high rate of speed.

Kickback is commonly caused by poor workpiece

selection, unsafe feeding techniques, or improper

machine setup/maintenance. Kickback injuries

typically occur as follows: (1) operator/bystanders

are struck by the workpiece, resulting in impact

injuries (i.e., blindness, broken bones, bruises,

death); (2) operator’s hands are pulled into blade,

resulting in amputation or severe lacerations.

GUARD REMOVAL. Except when rabbeting,

never remove guards during operation or while

connected to power. Always replace guard after

rabbeting. You could be seriously injured if you

accidentally touch the spinning cutterhead or

get entangled in moving parts. Before removing

sawdust, turn jointer OFF and disconnect power

before clearing. Immediately replace guards.

DULL/DAMAGED KNIVES/INSERTS. Only use

sharp, undamaged knives/inserts. Dull, damaged

or rusted knives/inserts increase risk of kickback.

OUTFEED TABLE ALIGNMENT. To reduce the

risk of kickback and personal injuries, keep the

outfeed table even with the knives/inserts at top

dead center (the highest point during rotation).

If the outfeed table is set too low, the workpiece

may rock against the cutterhead. If the table is set

too high, the workpiece may hit the outfeed table

and get stuck over the cutterhead.

INSPECTING STOCK. To reduce the risk of

kickback injuries or machine damage, thoroughly

inspect and prepare the workpiece before cutting.

Verify the workpiece is free of nails, staples, loose

knots or other foreign material. Workpieces with

minor warping should be surface planed first with

the cupped side facing the infeed table.

GRAIN DIRECTION. Jointing against the grain

or end grain increases the required cutting force,

which could produce chatter or excessive chip

out, and lead to kickback.

CUTTING LIMITATIONS. To reduce the risk of

accidental cutterhead contact or kickback, never

perform jointing, planing, or rabbeting cuts on

pieces smaller than 8" long,

3

⁄4" wide, or

1

⁄4" thick.

MAXIMUM CUTTING DEPTH. To reduce the risk

of kickback, never cut deeper than

1

⁄8" per pass.

PUSH BLOCKS. To reduce the risk of accidental

cutterhead contact, always use push blocks when

planing materials less than 3" high or wide. Never

pass your hands directly over the cutterhead with-

out a push block.

WORKPIECE SUPPORT. To reduce acciden-

tal cutterhead contact and kickback, support

workpiece continuously during operation. Position

and guide workpiece with fence; support long or

wide stock with auxiliary stands.

FEED WORKPIECE PROPERLY. To reduce the

risk of kickback, never start jointer with workpiece

touching cutterhead. Allow cutterhead to reach

full speed before feeding. Never back work toward

the infeed table.

SECURE KNIVES/INSERTS. Loose knives or

improperly set inserts can become dangerous pro-

jectiles or cause machine damage. Always verify

knives/inserts are secure and properly adjusted

before operation. Straight knives should never

project more than

1

⁄8" (0.125") from cutterhead

body.

Additional Safety for Jointers

Model G0654 (Mfg. Since 9/07)

-9-

SECTION 2: POWER SUPPLY

Availability

Before installing the machine, consider the avail-

ability and proximity of the required power supply

circuit. If an existing circuit does not meet the

requirements for this machine, a new circuit must

be installed. To minimize the risk of electrocution,

fire, or equipment damage, installation work and

electrical wiring must be done by an electrician or

qualified service personnel in accordance with all

applicable codes and standards.

Electrocution, fire, or

equipment damage may

occur if machine is not

correctly grounded and

connected to the power

supply.

Full-Load Current Rating

The full-load current rating is the amperage a

machine draws at 100% of the rated output power.

On machines with multiple motors, this is the

amperage drawn by the largest motor or sum of all

motors and electrical devices that might operate

at one time during normal operations.

Full-Load Current Rating at 110V ...... 14 Amps

The full-load current is not the maximum amount

of amps that the machine will draw. If the machine

is overloaded, it will draw additional amps beyond

the full-load rating.

If the machine is overloaded for a sufficient length

of time, damage, overheating, or fire may result—

especially if connected to an undersized circuit.

To reduce the risk of these hazards, avoid over-

loading the machine during operation and make

sure it is connected to a power supply circuit that

meets the requirements in the following section.

For your own safety and protection of

property, consult an electrician if you are

unsure about wiring practices or electrical

codes in your area.

Note: The circuit requirements listed in this man-

ual apply to a dedicated circuit—where only one

machine will be running at a time. If this machine

will be connected to a shared circuit where mul-

tiple machines will be running at the same time,

consult a qualified electrician to ensure that the

circuit is properly sized for safe operation.

A power supply circuit includes all electrical

equipment between the breaker box or fuse panel

in the building and the machine. The power sup-

ply circuit used for this machine must be sized to

safely handle the full-load current drawn from the

machine for an extended period of time. (If this

machine is connected to a circuit protected by

fuses, use a time delay fuse marked D.)

110V Circuit Requirements

This machine is prewired to operate on a power

supply circuit that has a verified ground and meets

the following requirements:

Nominal Voltage .............................. 110V–120V

Cycle ..........................................................60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 20 Amps

Serious injury could occur if you connect

the machine to power before completing the

setup process. DO NOT connect to power

until instructed later in this manual.

-10-

Model G0654 (Mfg. Since 9/07)

Grounding & Plug Requirements

Figure 2. Typical 5-15 plug and receptacle.

Grounding Prong

Neutral Hot

5-15 PLUG

GROUNDED

5-15 RECEPTACLE

SHOCK HAZARD!

Two-prong outlets do not meet the grounding

requirements for this machine. Do not modify

or use an adapter on the plug provided—if

it will not fit the outlet, have a qualified

electrician install the proper outlet with a

verified ground.

This machine MUST be grounded. In the event

of certain malfunctions or breakdowns, grounding

reduces the risk of electric shock by providing a

path of least resistance for electric current.

This machine is equipped with a power cord that

has an equipment-grounding wire and a ground-

ing plug (similar to the figure below). The plug

must only be inserted into a matching receptacle

(outlet) that is properly installed and grounded in

accordance with all local codes and ordinances.

Improper connection of the equipment-grounding

wire can result in a risk of electric shock. The

wire with green insulation (with or without yellow

stripes) is the equipment-grounding wire. If repair

or replacement of the power cord or plug is nec-

essary, do not connect the equipment-grounding

wire to a live (current carrying) terminal.

Check with a qualified electrician or service per-

sonnel if you do not understand these grounding

requirements, or if you are in doubt about whether

the tool is properly grounded. If you ever notice

that a cord or plug is damaged or worn, discon-

nect it from power, and immediately replace it with

a new one.

Extension Cords

We do not recommend using an extension cord

with this machine.

If you must use an extension

cord, only use it if absolutely necessary and only

on a temporary basis.

Extension cords cause voltage drop, which may

damage electrical components and shorten motor

life. Voltage drop increases as the extension cord

size gets longer and the gauge size gets smaller

(higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must

contain a ground wire, match the required plug

and receptacle, and meet the following require-

ments:

Minimum Gauge Size ...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

Model G0654 (Mfg. Since 9/07)

-11-

Wear safety glasses dur-

ing the entire setup pro-

cess!

SECTION 3: SETUP

The following items are needed to complete the

setup process, but are not included with your

machine:

Description Qty

• Safety Glasses (for each person) .............. 1

• Dust Collection System .............................. 1

• 4" Dust Hose (length as needed) ............... 1

• 4" Hose Clamp ........................................... 1

• Phillips Head Screwdriver .......................... 1

• Extra Person for Lifting Help ...................... 1

• Straightedge ............................................... 1

•

3

⁄4" Socket Wrench ...................................... 1

Items Needed for

Setup

HEAVY LIFT!

Straining or crushing injury

may occur from improperly

lifting machine or some of

its parts. To reduce this risk,

get help from other people

and use a fork lift (or other

lifting equipment) rated for

weight of this machine.

Your machine was carefully packaged for safe

transportation. Remove the packaging materials

from around your machine and inspect it. If you

discover any damage, please call us immediately

at (570) 546-9663

for advice.

Save the containers and all packing materials for

possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condi-

tion of your shipment, inventory the contents.

Unpacking

SUFFOCATION HAZARD!

Keep children and pets away

from plastic bags or packing

materials shipped with this

machine. Discard immediately.

-12-

Model G0654 (Mfg. Since 9/07)

Box 1: (Figures 3 & 4) Qty

A. Right Panel ................................................. 1

B. Left Panel ................................................... 1

C. Back Panel ................................................. 1

D. Front Panel ................................................. 1

E. Top Plate Assembly ................................... 1

F. Bottom Plate ............................................... 1

G. Belt Guard Assembly ................................. 1

H. Push Block Holder ...................................... 1

I. Dust Chute ................................................. 1

J. Mobile Base Chassis .................................. 1

K. Push Blocks ................................................ 2

L. Cabinet Supports ........................................ 4

M. Jointer Table Assembly .............................. 1

N. Fence Assembly ......................................... 1

O. Cutterhead Guard ....................................... 1

P. Locking Foot Pedal Assembly .................... 1

Q. Rear Guard Top and Base ......................... 1

R. Dust Port .................................................... 1

S. V-Belt .......................................................... 1

T. Motor Pulley ............................................... 1

U. Motor-Switch Assembly .............................. 1

V. Infeed Table Lever ..................................... 1

W. Knobs ......................................................... 2

X. Knife Setting Jig ......................................... 1

Y. Outfeed Table Adjustment Handwheel ...... 1

Figure 3. Box 1 inventory contents.

A B C D

E

F

G

H

IJ

K

L

Figure 4. Box 1 inventory contents.

M

X

Y

N

O

P

Q

R

S

T

U

V

W

Inventory

The following is a list of items shipped with your

machine. Before beginning setup, lay these items

out and inventory them.

If any non-proprietary parts are missing (e.g. a

nut or a washer), we will gladly replace them; or

for the sake of expediency, replacements can be

obtained at your local hardware store.

NOTICE

If you cannot find an item on this list, care-

fully check around/inside the machine and

packaging materials. Often, these items get

lost in packaging materials while unpack-

ing or they are pre-installed at the factory.

Model G0654 (Mfg. Since 9/07)

-13-

Fasteners (and where used) Qty

Hex Bolts

3

⁄8"-16 x 1" (Cabinet Support) ............ 4

Flange Bolts M6-1 x 12 (Bottom Plate) ............. 8

Flat Washers 6mm (Bottom Plate) .................... 8

Hex Nuts M6-1 (Bottom Plate) .......................... 8

Hex Bolts

3

⁄8"-16 x 1" (Top Plate) ...................... 4

Flange Screws #10-24 x

3

⁄8"

(Left & Right Panels) ............................... 20

Flange Bolts M6-1 x 12 (Dust Chute) .............. 6

Flat Washers 6mm (Dust Chute) ....................... 6

Hex Nuts M6-1 (Dust Chute) ............................. 6

Hex Bolt M8-1.25 x 50 (Wheel Assy.) ............... 1

Flat Washer 8mm (Wheel Assy.) ...................... 1

Hex Bolts M10-1.5 x 55 (Wheel Assy.) ............. 2

Flat Washers 10mm (Wheel Assy.) ................... 2

Hex Nuts M10-1.5 (Wheel Assy.) ...................... 2

Leveling Feet (Cabinet) ..................................... 2

Carriage Bolts

5

⁄16"-18 x 1

1

⁄8" (Motor) ................. 4

Flat Washers

5

⁄16" (Motor) .................................. 4

Hex Nuts

5

⁄16"-18 (Motor) ................................... 4

Hex Nuts M10-1.5 (Jointer Assy.) ..................... 3

Lock Washers 10mm (Jointer Assy.) ................ 3

Flange Screws #10-24 x

3

⁄8"

(Front Panel) ............................................ 10

Flange Screws #10-24 x

3

⁄8" (Switch) ................ 4

Flange Screws #10-24 x

3

⁄8" (Dust Port) ............ 4

Flange Screws #10-24 x

3

⁄8"

(Push Block Holder) .................................. 3

Flange Bolt M6-1 x 12 (Belt Guard) .................. 2

Flat Washers 6mm (Belt Guard) ....................... 2

Hex Nuts M6-1 (Belt Guard) .............................. 2

Flange Screws #10-24 x

3

⁄8" (Rear Panel) ....... 10

Flange Screws #10-24 x

3

⁄8 (Mtr Cord Plate) ... 2

Phillips Head Screws M6-1 x 12 (Rear Guard) . 2

Phillips Head Screw M5-.8 x 12

(Cutterhead Guard) .................................... 1

Tools (not shown) Qty

Hex Wrench 2.5mm ........................................... 1

Hex Wrench 3mm .............................................. 1

Hex Wrench 4mm .............................................. 1

Hex Wrench 6mm .............................................. 1

Wrenches 8/10, 12/14, 14/17 ....................... 1 ea

-14-

Model G0654 (Mfg. Since 9/07)

The unpainted surfaces of your machine are

coated with a heavy-duty rust preventative that

prevents corrosion during shipment and storage.

This rust preventative works extremely well, but it

will take a little time to clean.

Be patient and do a thorough job cleaning your

machine. The time you spend doing this now will

give you a better appreciation for the proper care

of your machine's unpainted surfaces.

There are many ways to remove this rust preven-

tative, but the following steps work well in a wide

variety of situations. Always follow the manufac-

turer’s instructions with any cleaning product you

use and make sure you work in a well-ventilated

area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

1.

Put on safety glasses.

2.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak

for 5–10 minutes.

3.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe

off easily. If you have a plastic paint scraper,

scrape off as much as you can first, then wipe

off the rest with the rag.

4.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality

metal protectant to prevent rust.

Gasoline and petroleum

products have low flash

points and can explode

or cause fire if used to

clean machinery. Avoid

using these products

to clean machinery.

Many cleaning solvents

are toxic if inhaled. Only

work in a well-ventilated

area.

NOTICE

Avoid chlorine-based solvents, such as

acetone or brake parts cleaner, that may

damage painted surfaces.

T23692—Orange Power Degreaser

A great product for removing the waxy shipping

grease from your machine during clean up.

Figure 5. T23692 Orange Power Degreaser.

Cleanup

Model G0654 (Mfg. Since 9/07)

-15-

Site Considerations

Figure 6. Minimum working clearances.

Weight Load

Refer to the Machine Data Sheet for the weight

of your machine. Make sure that the surface upon

which the machine is placed will bear the weight

of the machine, additional equipment that may be

installed on the machine, and the heaviest work-

piece that will be used. Additionally, consider the

weight of the operator and any dynamic loading

that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will

be processed through this machine and provide

enough space around the machine for adequate

operator material handling or the installation of

auxiliary equipment. With permanent installations,

leave enough space around the machine to open

or remove doors/covers as required by the main-

tenance and service described in this manual.

See below for required space allocation.

Physical Environment

The physical environment where the machine is

operated is important for safe operation and lon-

gevity of machine components. For best results,

operate this machine in a dry environment that is

free from excessive moisture, hazardous chemi-

cals, airborne abrasives, or extreme conditions.

Extreme conditions for this type of machinery are

generally those where the ambient temperature

range exceeds 41°–104°F; the relative humidity

range exceeds 20–95% (non-condensing); or the

environment is subject to vibration, shocks, or

bumps.

Electrical Installation

Place this machine near an existing power source.

Make sure all power cords are protected from

traffic, material handling, moisture, chemicals,

or other hazards. Make sure to leave access to

a means of disconnecting the power source or

engaging a lockout/tagout device, if required.

Lighting

Lighting around the machine must be adequate

enough that operations can be performed safely.

Shadows, glare, or strobe effects that may distract

or impede the operator must be eliminated.

Children or untrained people

may be seriously injured by

this machine. Only install in an

access restricted location.

46"

25"

110V

-16-

Model G0654 (Mfg. Since 9/07)

Assembly

3. Fasten the top plate to the cabinet supports

with the (4)

3

⁄8"-16 x 1" hex bolts, as shown in

Figure 9, so the flat side is up and the single

elliptical slot is on the wheel side of the cabi-

net.

To assemble the jointer:

1. Fasten each cabinet support to the mobile

base chassis with a

3

⁄8 "-16 x 1" hex bolt,

threading the bolts though the bottom of the

chassis, as shown in Figure 7.

Figure 7. Cabinet supports fastened to chassis.

Cabinet

Support

Chassis

Figure 10. Left and right panels installed.

4. Secure the left and right panels to the cabinet

supports with (20) #10-24 x

3

⁄8" flange screws,

as shown in Figure 10.

Note: The two holes on the left panel below

the dust chute slot should face down. The

right panel should be installed with the two

block holder holes facing up.

Figure 9. Top plate installed.

2. Fasten the bottom plate to the mobile base

chassis with (8) M6-1 x 12 flange bolts, 6mm

flat washers, and M6-1 hex nuts, as shown in

Figure 8.

Figure 8. Bottom plate installed.

Bottom

Plate

Holes

Left Panel

Right Panel

Push

Block

Holder

Holes

x 20

V-Belt Slot

x 4

x 8

Model G0654 (Mfg. Since 9/07)

-17-

Note: Thread the M6-1 x 12 flange bolts from

the inside of the dust chute (see Figure 12).

Figure 12. Dust chute installed (interior view).

M6-1 x 12 Flange Bolts

Figure 13. Example of bolting the wheel

assembly to the stand.

Hex Bolt M8-1.25 x 50

Flat Washer 8mm

Hex Nuts

M10-1.5

Flat Washers 10mm

7. Back off the set screws on the motor pulley

and align the shaft key with the pulley key-

way.

8. Slide the pulley onto the motor shaft so the

pulley is flush with the shaft end, then tighten

the set screws, as shown in Figure 14.

Figure 14. Motor pulley installed.

Set Screw

Pulley

Key

5. Carefully place the cabinet on its left side,

and secure the dust chute to the top plate

flanges and left panel with (6) M6-1 x 12

flange bolts, 6mm flat washers, and M6-1 hex

nuts (Figures 11 & 12).

Figure 11. Dust chute installed.

Left

Panel

Dust

Chute

x 6

Top Plate

6. With the cabinet still placed on its left side,

bolt the wheel assembly to the stand with the

provided hardware, as shown in Figure 13.

Note: Refer to the Inventory List on Page 12

for a list of components needed for assembly.

x 6

Hex Bolts

M10-1.5 x 55

-18-

Model G0654 (Mfg. Since 9/07)

9. Place the motor on the dust chute and align

the mounting holes, making sure the pulley

faces the V-belt slot (Figure 15).

Figure 15. Motor mounted to dust chute.

Figure 16. Securing motor to dust chute.

11. Place the stand in the upright position and

adjust the leveling feet as needed with the

hex nuts so the cabinet rests level and stable

on the floor.

12. With the help of an assistant, place the jointer

table assembly on top of the cabinet assem-

bly, sliding the studs on the bottom of the

jointer table through the cabinet mounting

holes.

13. Fasten the jointer table assembly to the cabi-

net with the (3) M10-1.5 hex nuts and 10mm

lock washers, as shown in Figure 17.

Note: Reach inside the dust chute to secure

the stud on the right side.

Figure 17. Jointer secured to cabinet.

14. Slide the motor up, place the V-belt around

the cutterhead and motor pulleys, then slide

the motor down to rest on the V-belt.

15. Check the alignment of the pulleys to make

sure that they are aligned and that the V-belt

is straight up and down, as shown in Figure

18.

Carriage Bolt

5

⁄16"-18 x 1

1

⁄8"

Hex Nut M10-1.5

Stud

5

⁄16-18

Hex Nut

Flat Washer

5

⁄16"

Lock Washer

10mm

Figure 18. Pulleys aligned.

Cutterhead

Pulley

Motor

Pulley

Alignment

— If the pulleys are aligned, then tighten the

motor fasteners and go to Step 19.

— If the pulleys are NOT aligned, then per-

form Steps 16-18.

10. Reach into the dust chute, thread (4)

5

⁄16"-18

x 1

1

⁄8" carriage bolts through the chute and

motor and secure with (4)

5

⁄16"-18 hex nuts

and

5

⁄16" flat washers (see Figure 16). Do not

fully tighten the fasteners.

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Grizzly G0654 Owner's manual

Grizzly G0654 Owner's manual

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