Fujitsu ASTG30CMTA Installation guide

Fujitsu
Brand
Fujitsu
Model
ASTG30CMTA
Category
Split-system air conditioners
Type
Installation guide

This manual is also suitable for

En-1
1. SAFETY PRECAUTIONS
• Besuretoreadthismanualthoroughlybeforeinstallation.
• Thewarningsandprecautionsindicatedinthismanualcontainimportantinformation
pertainingtoyoursafety.Besuretoobservethem.
• Handthismanual,togetherwiththeoperatingmanual,tothecustomer.Requestthe
customertokeepthemonhandforfutureuse,suchasforrelocatingorrepairingtheunit.
WARNING
Indicatesapotentiallyorimminentlyhazardoussituation
which,ifnotavoided,couldresultindeathorseriousinjury.
CAUTION
Indicatesapotentiallyhazardoussituationthatmayresultin
minorormoderateinjuryordamagetoproperty.
WARNING
•Theappliance,outletandinletshallbeinstalled,operatedandstoredinaroomwitha
oorarealargerthanXm
2
.
Minimuminstallationspace
30type
M(kg) M≤1.65 1.65<M≤2.05 2.05<M≤2.45 2.45<M≤2.85
X(m
2
) 2.60 4.01 5.72 7.74
M(kg)
2.85<M≤3.25
3.25<M≤3.65 3.65<M≤3.85
X(m²) 10.07 12.7 14.13
34type
M(kg) M≤2.00 2.00<M≤2.45 2.45<M≤2.90 2.90<M≤3.35
X(m
2
) 3.81 5.72 8.02 10.70
M(kg) 3.35
<
M
≤
3.80 3.80
<
M
≤
4.03
X(m²) 13.77 15.45
M(kg):Amountofrefrigerantcharge (IEC60335-2-40)
X(m
2
):Minimumroomarea
•Installationofthisproductmustbedonebyexperiencedservicetechniciansorprofes-
sionalinstallersonlyinaccordancewiththismanual.Installationbynon-professional
orimproperinstallationoftheproductmightcauseseriousaccidentssuchasinjury,
waterleakage,electricshock,orre.Iftheproductisinstalledindisregardofthe
instructionsinthismanual,itwillvoidthemanufacturer’swarranty.
•Donotturnonthepoweruntilallworkhasbeencompleted.Turningonthepowerbe-
foretheworkiscompletedcancauseseriousaccidentssuchaselectricshockorre.
•Ifrefrigerantleakswhenyouareworking,ventilatethearea.Iftheleakingrefrigerant
isexposedtoadirectame,itmayproduceatoxicgas.
•Installationmustbeperformedinaccordancewithregulations,codes,orstandardsfor
electricalwiringandequipmentineachcountry,region,ortheinstallationplace.
•Donotusemeanstoacceleratethedefrostingprocessortoclean,otherthanthose
recommendedbythemanufacturer.
•
Theapplianceshallbestoredinaroomwithoutcontinuouslyoperatingignitionsources
(forexample:openames,anoperatinggasapplianceoranoperatingelectricheater).
•Donotpierceorburn.
•Beawarethatrefrigerantsmaynotcontainanodour.
CAUTION
•Readcarefullyallsafetyinformationwritteninthismanualbeforeyouinstallorusethe
airconditioner.
•Installtheproductbyfollowinglocalcodesandregulationsinforceattheplaceof
installation,andtheinstructionsprovidedbythemanufacturer.
•Thisproductispartofasetconstitutinganairconditioner.Theproductmustnotbe
installedaloneorbeinstalledwithnon-authorizeddevicebythemanufacturer.
•Alwaysuseaseparatepowersupplylineprotectedbyacircuitbreakeroperatingonall
wireswithadistancebetweencontactof3mmforthisproduct.
•Toprotectthepersons,earth(ground)theproductcorrectly,andusethepowercable
combinedwithanEarthLeakageCircuitBreaker(ELCB).
CAUTION
•Thisproductisnotexplosionproof,andthereforeshouldnotbeinstalledinexplosive
atmosphere.
•Toavoidgettinganelectricshock,nevertouchtheelectricalcomponentssoonafter
thepowersupplyhasbeenturnedoff.Afterturningoffthepower,alwayswait5min-
utesormorebeforeyoutouchtheelectricalcomponents.
•Thisproductcontainsnouser-serviceableparts.Alwaysconsultexperiencedservice
techniciansforreparing.
•Whenmovingorrelocatingtheairconditioner,consultexperiencedservicetechnicians
fordisconnectionandreinstallationoftheproduct.
•Donotplaceanyotherelectricalproductsorhouseholdbelongingsundertheproduct.
Condensationdrippingfromtheproductmightgetthemwet,andmaycausedamage
ormalfunctiontotheproperty.
•Becarefulnottoscratchtheairconditionerwhenhandlingit.
•Afterinstallation,explaincorrectoperationtothecustomer,usingtheoperatingmanual.
Precautions for using R32 refrigerant
Thebasicinstallationworkproceduresarethesameasconventionalrefrigerant(R410A,
R22)models.
However,paycarefulattentiontothefollowingpoints:
Sincetheworkingpressureis1.6timeshigherthanthatofrefrigerantR22models,
someofthepipingandinstallationandservicetoolsarespecial.(See“2.1.Special
toolsforR32(R410A)”.)
Especially,whenreplacingarefrigerantR22modelwithanewrefrigerantR32model,
alwaysreplacetheconventionalpipingandflarenutswiththeR32andR410Apipingand
arenutsontheoutdoorunitside.
ForR32andR410A,thesamearenutontheoutdoorunitsideandpipecanbeused.
ModelsthatuserefrigerantR32andR410Ahaveadifferentchargingportthreaddiam-
etertopreventerroneouschargingwithrefrigerantR22andforsafety.Therefore,check
beforehand.[ThechargingportthreaddiameterforR32andR410Ais1/2-20UNF.]
BemorecarefulthanR22sothatforeignmatter(oil,water,etc.)doesnotenterthe
piping.Also,whenstoringthepiping,securelysealtheopeningbypinching,taping,etc.
(HandlingofR32issimilartoR410A.)
CAUTION
1-Installation(Space)
• Thattheinstallationofpipe-workshallbekepttoaminimum.
• Thatpipe-workshallbeprotectedfromphysicaldamage.
• Theapplianceshallnotbeinstalledinanunventilatedspace,ifthatspaceissmaller
thanXm
2
.(Referto“1.SAFETYPRECAUTIONS,Minimuminstallationspace”.)
• Thatcompliancewithnationalgasregulationsshallbeobserved.
• Thatmechanicalconnectionsshallbeaccessibleformaintenancepurposes.
• Incasesthatrequiremechanicalventilation,ventilationopeningsshallbekeptclear
ofobstruction.
• Whendisposingoftheproductisused,bebasedonnationalregulations,properly
processed.
AIRCONDITIONER
WallMountedType
INSTALLATION MANUAL
Contents
1. SAFETYPRECAUTIONS.................................................................. 1
2. ABOUTTHISPRODUCT................................................................... 3
3. GENERALSPECIFICATION............................................................. 4
4. ELECTRICALREQUIREMENT......................................................... 4
5. SELECTINGTHEMOUNTINGPOSITION....................................... 4
6. INSTALLATIONWORK..................................................................... 4
7. ELECTRICALWIRING..................................................................... 6
8. FINISHING........................................................................................ 7
9. FRONTPANELREMOVALANDINSTALLATION............................. 8
10. TESTRUN......................................................................................... 8
11. REMOTECONTROLLERINSTALLATION........................................ 8
12. OPTIONALKITINSTALLATION....................................................... 8
13. SELECTINGTHEREMOTECONTROLLERCUSTOMCODE........ 9
14. FUNCTIONSETTING........................................................................ 9
15. CUSTOMERGUIDANCE.................................................................11
16. ERRORCODES...............................................................................11
PARTNo.9387082036-02
Forauthorizedservicepersonnelonly.
R32
R32.
9387082036-02_IM_En.indd 1 4/18/2016 14:49:09
En-2
CAUTION
2-Servicing
2-1Servicepersonnel
• Anypersonwhoisinvolvedwithworkingonorbreakingintoarefrigerantcircuit
shouldholdacurrentvalidcerticatefromanindustry-accreditedassessment
authority,whichauthorisestheircompetencetohandlerefrigerantssafelyinaccor-
dancewithanindustryrecognisedassessmentspecication.
• Servicingshallonlybeperformedasrecommendedbytheequipmentmanufacturer.
Maintenanceandrepairrequiringtheassistanceofotherskilledpersonnelshallbe
carriedoutunderthesupervisionofthepersoncompetentintheuseofammable
refrigerants.
• Servicingshallbeperformedonlyasrecommendedbythemanufacturer.
2-2Work
• Priortobeginningworkonsystemscontainingammablerefrigerants,safetychecks
arenecessarytoensurethattheriskofignitionisminimized.Forrepairtotherefrig-
eratingsystem,theprecautionsin2-2to2-8shallbecompliedwithpriortoconduct-
ingworkonthesystem.
• Workshallbeundertakenunderacontrolledproceduresoastominimizetheriskof
aammablegasorvapourbeingpresentwhiletheworkisbeingperformed.
• Allmaintenancestaffandothersworkinginthelocalareashallbeinstructedonthe
natureofworkbeingcarriedout.
• Workinconnedspacesshallbeavoided.
• Theareaaroundtheworkspaceshallbesectionedoff.
• Ensurethattheconditionswithintheareahavebeenmadesafebycontrolofam-
mablematerial.
2-3Checkingforpresenceofrefrigerant
• Theareashallbecheckedwithanappropriaterefrigerantdetectorpriortoandduring
work,toensurethetechnicianisawareofpotentiallyammableatmospheres.
• Ensurethattheleakdetectionequipmentbeingusedissuitableforusewitham-
mablerefrigerants,i.e.nonsparking,adequatelysealedorintrinsicallysafe.
2-4Presenceofreextinguisher
• Ifanyhotworkistobeconductedontherefrigerationequipmentoranyassociated
parts,appropriatereextinguishingequipmentshallbeavailableathand.
• HaveadrypowderorCO
2
reextinguisheradjacenttothechargingarea.
2-5Noignitionsources
• Nopersoncarryingoutworkinrelationtoarefrigerationsystemwhichinvolves
exposinganypipeworkthatcontainsorhascontainedammablerefrigerantshall
useanysourcesofignitioninsuchamannerthatitmayleadtotheriskofreor
explosion.
• Allpossibleignitionsources,includingcigarettesmoking,shouldbekeptsufciently
farawayfromthesiteofinstallation,repairing,removinganddisposal,duringwhich
ammablerefrigerantcanpossiblybereleasedtothesurroundingspace.
• Priortoworktakingplace,theareaaroundtheequipmentistobesurveyedtomake
surethattherearenoammablehazardsorignitionrisks.“NoSmoking”signsshall
bedisplayed.
2-6Ventilatedarea
• Ensurethattheareaisintheopenorthatitisadequatelyventilatedbeforebreaking
intothesystemorconductinganyhotwork.
• Adegreeofventilationshallcontinueduringtheperiodthattheworkiscarriedout.
• Theventilationshouldsafelydisperseanyreleasedrefrigerantandpreferablyexpel
itexternallyintotheatmosphere.
2-7Checkstotherefrigerationequipment
• Whereelectricalcomponentsarebeingchanged,theyshallbetforthepurpose
andtothecorrectspecication.
• Atalltimesthemanufacturer’smaintenanceandserviceguidelinesshallbefollowed.
• Ifindoubtconsultthemanufacturer’stechnicaldepartmentforassistance.
• Thefollowingchecksshallbeappliedtoinstallationsusingammablerefrigerants.
-Thechargesizeisinaccordancewiththeroomsizewithinwhichtherefrigerant
containingpartsareinstalled.
-Theventilationmachineryandoutletsareoperatingadequatelyandarenot
obstructed.
-Ifanindirectrefrigeratingcircuitisbeingused,thesecondarycircuitshallbe
checkedforthepresenceofrefrigerant.
-Markingtotheequipmentcontinuestobevisibleandlegible.Markingsandsigns
thatareillegibleshallbecorrected.
-Refrigerationpipeorcomponentsareinstalledinapositionwheretheyareunlikely
tobeexposedtoanysubstancewhichmaycorroderefrigerantcontainingcompo-
nents,unlessthecomponentsareconstructedofmaterialswhichareinherently
resistanttobeingcorrodedoraresuitablyprotectedagainstbeingsocorroded.
2-8Checkstoelectricaldevices
• Repairandmaintenancetoelectricalcomponentsshallincludeinitialsafetychecks
andcomponentinspectionprocedures.
• Ifafaultexiststhatcouldcompromisesafety,thennoelectricalsupplyshallbecon-
nectedtothecircuituntilitissatisfactorilydealtwith.
• Ifthefaultcannotbecorrectedimmediatelybutitisnecessarytocontinueoperation,
anadequatetemporarysolutionshallbeused.
• Thisshallbereportedtotheowneroftheequipmentsoallpartiesareadvised.
• Initialsafetychecksshallinclude.
-Thatcapacitorsaredischarged:thisshallbedoneinasafemannertoavoidpos-
sibilityofsparking.
-Thattherenoliveelectricalcomponentsandwiringareexposedwhilecharging,
recoveringorpurgingthesystem.
-Thatthereiscontinuityofearthbonding.
CAUTION
3-Repairstosealedcomponents
• Duringrepairstosealedcomponents,allelectricalsuppliesshallbedisconnected
fromtheequipmentbeingworkeduponpriortoanyremovalofsealedcovers,etc.
• Ifitisabsolutelynecessarytohaveanelectricalsupplytoequipmentduringservic-
ing,thenapermanentlyoperatingformofleakdetectionshallbelocatedatthemost
criticalpointtowarnofapotentiallyhazardoussituation.
• Particularattentionshallbepaidtothefollowingtoensurethatbyworkingonelectri-
calcomponents,thecasingisnotalteredinsuchawaythatthelevelofprotectionis
affected.
• Thisshallincludedamagetocables,excessivenumberofconnections,terminalsnot
madetooriginalspecication,damagetoseals,incorrectttingofglands,etc.
• Ensurethatapparatusismountedsecurely.
• Ensurethatsealsorsealingmaterialshavenotdegradedsuchthattheynolonger
servethepurposeofpreventingtheingressofammableatmospheres.
• Replacementpartsshallbeinaccordancewiththemanufacturer’sspecications.
NOTE:Theuseofsiliconsealantmayinhibittheeffectivenessofsometypesofleak
detectionequipment.
Intrinsicallysafecomponentsdonothavetobeisolatedpriortoworkingon
them.
4-Repairtointrinsicallysafecomponents
• Donotapplyanypermanentinductiveorcapacitanceloadstothecircuitwithout
ensuringthatthiswillnotexceedthepermissiblevoltageandcurrentpermittedfor
theequipmentinuse.
• Intrinsicallysafecomponentsaretheonlytypesthatcanbeworkedonwhilelivein
thepresenceofaammableatmosphere.
• Thetestapparatusshallbeatthecorrectrating.
• Replacecomponentsonlywithpartsspeciedbythemanufacturer.
• Otherpartsmayresultintheignitionofrefrigerantintheatmospherefromaleak.
5-Cabling
• Checkthatcablingwillnotbesubjecttowear,corrosion,excessivepressure,vibra-
tion,sharpedgesoranyotheradverseenvironmentaleffects.
• Thecheckshallalsotakeintoaccounttheeffectsofagingorcontinualvibrationfrom
sourcessuchascompressorsorfans.
6-Detectionofammablerefrigerants
• Undernocircumstancesshallpotentialsourcesofignitionbeusedinthesearching
forordetectionofrefrigerantleaks.
• Ahalidetorch(oranyotherdetectorusinganakedame)shallnotbeused.
7-Leakdetectionmethods
• Electronicleakdetectorsshallbeusedtodetectammablerefrigerants,butthe
sensitivitymaynotbeadequate,ormayneedre-calibration.(Detectionequipment
shallbecalibratedinarefrigerant-freearea.)
• Ensurethatthedetectorisnotapotentialsourceofignitionandissuitableforthe
refrigerantused.
• LeakdetectionequipmentshallbesetatapercentageoftheLFLoftherefrigerant
andshallbecalibratedtotherefrigerantemployedandtheappropriatepercentageof
gas(25%maximum)isconrmed.
• Leakdetectionuidsaresuitableforusewithmostrefrigerantsbuttheuseof
detergentscontainingchlorineshallbeavoidedasthechlorinemayreactwiththe
refrigerantandcorrodethecopperpipe-work.
• Ifaleakissuspected,allnakedamesshallberemoved/extinguished.
• Ifaleakageofrefrigerantisfoundwhichrequiresbrazing,alloftherefrigerantshall
berecoveredfromthesystem,orisolated(bymeansofshutoffvalves)inapartof
thesystemremotefromtheleak.
Oxygenfreenitrogen(OFN)shallthenbepurgedthroughthesystembothbefore
andduringthebrazingprocess.
8-Removalandevacuation
• Whenbreakingintotherefrigerantcircuittomakerepairs–orforanyother
purpose–conventionalproceduresshallbeused.
However,itisimportantthatbestpracticeisfollowedsinceammabilityisaconsid-
eration.
Thefollowingprocedureshallbeadheredto:
• removerefrigerant
• purgethecircuitwithinertgas
• evacuate
• purgeagainwithinertgas
• openthecircuitbycuttingorbrazing
• Therefrigerantchargeshallberecoveredintothecorrectrecoverycylinders.
• Thesystemshallbe“ushed”withOFNtorendertheunitsafe.
• Thisprocessmayneedtoberepeatedseveraltimes.
• Compressedairoroxygenshallnotbeusedforthistask.
• FlushingshallbeachievedbybreakingthevacuuminthesystemwithOFNand
continuingtolluntiltheworkingpressureisachieved,thenventingtoatmosphere,
andnallypullingdowntoavacuum.
• Thisprocessshallberepeateduntilnorefrigerantiswithinthesystem.
• WhenthenalOFNchargeisused,thesystemshallbeventeddowntoatmospheric
pressuretoenableworktotakeplace.
• Thisoperationisabsolutelyvitalifbrazingoperationsonthepipeworkaretotake
place.
• Ensurethattheoutletforthevacuumpumpisnotclosetoanyignitionsourcesand
thereisventilationavailable.
9387082036-02_IM_En.indd 2 4/18/2016 14:49:09
En-3
CAUTION
9-Chargingprocedures
• Inadditiontoconventionalchargingprocedures,thefollowingrequirementsshallbe
followed.
-Ensurethatcontaminationofdifferentrefrigerantsdoesnotoccurwhenusing
chargingequipment.
Hosesorlinesshallbeasshortaspossibletominimizetheamountofrefrigerant
containedinthem.
-Cylindersshallbekeptupright.
-Ensurethattherefrigerationsystemisearthedpriortochargingthesystemwith
refrigerant.
-Labelthesystemwhenchargingiscomplete(ifnotalready).
-Extremecareshallbetakennottooverlltherefrigerationsystem.
• PriortorechargingthesystemitshallbepressuretestedwithOFN.
• Thesystemshallbeleaktestedoncompletionofchargingbutpriortocommission-
ing.
• Afollowupleaktestshallbecarriedoutpriortoleavingthesite.
10-Decommissioning
• Beforecarryingoutthisprocedure,itisessentialthatthetechnicianiscompletely
familiarwiththeequipmentandallitsdetails.
• Itisrecommendedgoodpracticethatallrefrigerantsarerecoveredsafely.
• Priortothetaskbeingcarriedout,anoilandrefrigerantsampleshallbetakenin
caseanalysisisrequiredpriortore-useofreclaimedrefrigerant.
• Itisessentialthatelectricalpowerisavailablebeforethetaskiscommenced.
a)Becomefamiliarwiththeequipmentanditsoperation.
b)Isolatesystemelectrically.
c)Beforeattemptingtheprocedureensurethat:
• mechanicalhandlingequipmentisavailable,ifrequired,forhandlingrefriger-
antcylinders;
• allpersonalprotectiveequipmentisavailableandbeingusedcorrectly;
• therecoveryprocessissupervisedatalltimesbyacompetentperson;
• recoveryequipmentandcylindersconformtotheappropriatestandards.
d)Pumpdownrefrigerantsystem,ifpossible.
e)Ifavacuumisnotpossible,makeamanifoldsothatrefrigerantcanberemoved
fromvariouspartsofthesystem.
f)Makesurethatcylinderissituatedonthescalesbeforerecoverytakesplace.
g)Starttherecoverymachineandoperateinaccordancewithmanufacturer’s
instructions.
h)Donotoverllcylinders.(Nomorethan80%volumeliquidcharge).
i)Donotexceedthemaximumworkingpressureofthecylinder,eventemporarily.
j)Whenthecylindershavebeenlledcorrectlyandtheprocesscompleted,make
surethatthecylindersandtheequipmentareremovedfromsitepromptlyandall
isolationvalvesontheequipmentareclosedoff.
k)Recoveredrefrigerantshallnotbechargedintoanotherrefrigerationsystemun-
lessithasbeencleanedandchecked.
11-Labelling
• Equipmentshallbelabelledstatingthatithasbeende-commissionedandemptied
ofrefrigerant.
• Thelabelshallbedatedandsigned.
• Ensurethattherearelabelsontheequipmentstatingtheequipmentcontainsam-
mablerefrigerant.
12-Recovery
• Whenremovingrefrigerantfromasystem,eitherforservicingordecommissioning,it
isrecommendedgoodpracticethatallrefrigerantsareremovedsafely.
• Whentransferringrefrigerantintocylinders,ensurethatonlyappropriaterefrigerant
recoverycylindersareemployed.
• Ensurethatthecorrectnumberofcylindersforholdingthetotalsystemchargeare
available.
• Allcylinderstobeusedaredesignatedfortherecoveredrefrigerantandlabelledfor
thatrefrigerant(i.e.specialcylindersfortherecoveryofrefrigerant).
• Cylindersshallbecompletewithpressurereliefvalveandassociatedshut-offvalves
ingoodworkingorder.
• Emptyrecoverycylindersareevacuatedand,ifpossible,cooledbeforerecovery
occurs.
• Therecoveryequipmentshallbeingoodworkingorderwithasetofinstructions
concerningtheequipmentthatisathandandshallbesuitablefortherecoveryof
ammablerefrigerants.
• Inaddition,asetofcalibratedweighingscalesshallbeavailableandingoodworking
order.
• Hosesshallbecompletewithleak-freedisconnectcouplingsandingoodcondition.
• Beforeusingtherecoverymachine,checkthatitisinsatisfactoryworkingorder,has
beenproperlymaintainedandthatanyassociatedelectricalcomponentsaresealed
topreventignitionintheeventofarefrigerantrelease.
Consultmanufacturerifindoubt.
• Therecoveredrefrigerantshallbereturnedtotherefrigerantsupplierinthecorrect
recoverycylinder,andtherelevantWasteTransferNotearranged.
• Donotmixrefrigerantsinrecoveryunitsandespeciallynotincylinders.
• Ifcompressorsorcompressoroilsaretoberemoved,ensurethattheyhavebeen
evacuatedtoanacceptableleveltomakecertainthatammablerefrigerantdoesnot
remainwithinthelubricant.
• Theevacuationprocessshallbecarriedoutpriortoreturningthecompressortothe
suppliers.
• Onlyelectricheatingtothecompressorbodyshallbeemployedtoacceleratethis
process.
• Whenoilisdrainedfromasystem,itshallbecarriedoutsafely.
Explanationofsymbolsdisplayedontheindoorunitoroutdoorunit.
WARNING
Thissymbolshowsthatthisapplianceusesaammable
refrigerant.
Iftherefrigerantisleakedandexposedtoanexternaligni-
tionsource,thereisariskofre.
CAUTION
Thissymbolshowsthattheoperationmanualshouldbe
readcarefully.
CAUTION
Thissymbolshowsthataservicepersonnelshouldbe
handlingthisequipmentwithreferencetotheinstallation
manual.
CAUTION
Thissymbolshowsthatinformationisavailablesuchas
theoperatingmanualorinstallationmanual.
2. ABOUT THIS PRODUCT
2.1. Special tools for R32 (R410A)
Tool name Change from R22 to R32 (R410A)
Gauge manifold
PressureishighandcannotbemeasuredwithaR22
gauge.Topreventerroneousmixingofotherrefrigerants,
thediameterofeachporthasbeenchanged.
Itisrecommendedtousegaugewithseals-0.1to5.3MPa
(-1to53bar)forhighpressure.
-0.1to3.8MPa(-1to38bar)forlowpressure.
Charge hose
Toincreasepressureresistance,thehosematerialandbase
sizewerechanged.(R32/R410A)
Vacuum pump
A conventionalvacuumpump can be used by installing a
vacuumpumpadapter.
(Useofavacuumpumpwithaseriesmotorisprohibited.)
Gas leakage detector
SpecialgasleakagedetectorforHFCrefrigerantR410Aor
R32.
Copper pipes
Itisnecessarytouseseamlesscopperpipesanditisdesirablethattheamountofresidual
oilis less than 40mg/10m. Do not usecopper pipes having acollapsed, deformed or
discolored portion (especially on the interior surface). Otherwise, the expansion value or
capillarytubemaybecomeblockedwithcontaminants.
AsanairconditionerusingR32(R410A)incurspressurehigherthanwhenusingR22,itis
necessarytochooseadequatematerials.
WARNING
•Donotusetheexisting(forR22)pipingandarenuts.
Iftheexistingmaterialsareused,thepressureinsidetherefrigerantcyclewillriseand
causefailure,injury,etc.(UsethespecialR32/R410Amaterials.)
•Use(rellorreplacewith)speciedrefrigerant(R32)only.Useofunspeciedrefriger-
antcancauseproductmalfunction,burst,orinjury.
•Donotmixanygasorimpuritiesexceptspeciedrefrigerant(R32).Inowofairorap-
plicationofunspeciedmaterialmakestheinternalpressureoftherefrigerantcycletoo
high,andmaycauseproductmalfunction,burstofpiping,orinjury.
WARNING
•Forappropriateworkingoftheairconditioner,installitaswritteninthismanual.
•Toconnectindoorunitandoutdoorunit,useairconditionerpipingandcablesavailable
throughyourlocaldistributor.Thismanualdescribesproperconnectionsusingsuch
installationset.
•Donotturnonthepoweruntilallworkhasbeencompleted.
CAUTION
Thismanualdescribeshowtoinstalltheindoorunitonly.Toinstalltheoutdoorunit,(if
any),refertotheinstallationmanualincludedineachproduct.
• Becarefulnottoscratchtheairconditionerwhenhandlingit.
• Afterinstallation,explaincorrectoperationtothecustomer,usingtheoperatingmanual.
9387082036-02_IM_En.indd 3 4/18/2016 14:49:11
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2.2. Accessories
Thefollowinginstallationaccessoriesaresupplied.Usethemasrequired.
Name and Shape
Q’ty
Name and Shape
Q’ty
OperatingManual
1
Clothtape
1
InstallationManual
(Thismanual)
1
Tappingscrew(Large)
8
Wallhookbracket
1
Tappingscrew(Small)
2
Remotecontroller
1
Aircleaningfilter
2
Battery
2
Filterholders
2
Remotecontrollerholder
1
Drainhoseinsulation
1
Thefollowingitemsarenecessarytoinstallthisairconditioner.(Theitemsarenotinclud-
edwiththeairconditionerandmustbepurchasedseparately.)
Name Q’ty Name Q’ty
Connectionpipeassembly 1 Wallcap 1
Connectioncable(4-conductor)
1 Saddle 1set
Wallpipe 1 Drainhose 1
Decorativetape 1 Tappingscrews 1set
Vinyltape 1 Sealant 1
2.3. Optional parts
Refertoeachinstallationmanualforthemethodofinstallingoptionalparts.
Parts name Model name Application
WiredRemoteController* UTY-RVNYN Forairconditioneroperation
WiredRemoteController** UTY-RNRYZ1 Forairconditioneroperation
SimpleRemoteController* UTY-RSNYN Forairconditioneroperation
Communicationkit UTY-XWNX Fortheinstallationofoptionalparts
Communicationkit UTY-TWRX Fortheinstallationofoptionalparts
Externalconnectkit UTY-XWZX Forcontrolinput/outputport
ExternalinputandoutputPCB***
UTY-GXXB Forconnectingexternaldevices
PCBkit UTY-XCSXZH Fortheinstallationofoptionalparts
*Optionalcommunicationkit(UTY-XWNX)isnecessaryfortheinstallation.
**Optionalcommunicationkit(UTY-TWRX)isnecessaryfortheinstallation.
***OptionalPCBkit(UTY-XCSXZH)isnecessaryfortheinstallation.
3. GENERAL SPECIFICATION
ThisINSTALLATIONMANUALbrieyoutlineswhereandhowtoinstalltheairconditioningsystem.
Pleaseread over theentire set ofinstructions for theindoor and outdoorunits and makesure all
accessorypartslistedarewiththesystembeforebeginning.
3.1. Type of copper pipe and insulation material
CAUTION
Refertotheinstallationmanualoftheoutdoorunitfordescriptionofthelengthof
connectingpipeorfordifferenceofitselevation.
Gas pipe size (thickness) [mm] Liquid pipe size (thickness) [mm]
Ø
15.88(5/8in.)
Ø
9.52(3/8in.)
CAUTION
•Wrapheatinsulationaroundbothofthegaspipeandtheliquidpipe.
Noheat-insulationworkorincorrectheat-insulationworkmaycausewaterleaks.
•Inareversecyclemodel,useheatinsulationwithheatresistanceabove120
°C
.
•Ifexpectedhumidityoftheinstallationlocationofrefrigerantpipesishigherthan70
%,wraptheheatinsulationaroundtherefrigerantpipes.
Iftheexpectedhumidityisbetween70%and80%,useheatinsulationthathas
thicknessof15mmormore.
Iftheexpectedhumidityishigherthan80%,useheatinsulationthathasthickness
of20mmormore.
•Usingofthinnerheatinsulationthanspeciedabovemaycauseacondensationon
thesurfaceoftheinsulation.
•Useheatinsulationwiththermalconductivityof0.045W/(
m•K
)orless,at20
°C
.
3.2. Additional materials required for installation
A.Refrigeration(armored)tape
B.Insulatedstaplesorclampsforconnectingwire(Seeyourlocalelectricalcodes.)
C.Putty
D.Refrigerationlubricant
E.Clampsorsaddlestosecurerefrigerantpiping
4. ELECTRICAL REQUIREMENT
Theindoorunitispoweredfromtheoutdoorunit.Donotpowerindoorunitfromseparate
powersource.
WARNING
Standardforelectricalwiringandequipmentdiffersineachcountryorregion.Beforeyou
startelectricalworking,conrmrelatedregulations,codes,orstandards.
Cable
Conductor size [
mm
2
] Type
Remarks
Connectioncable
1.5 Type60245IEC57
3cable+
Earth(Ground)
,
1Ø240V
Max.Cable Length: Limit voltagedrop to less than 2%. Increase cablegauge if voltage
dropis2%ormore.
5. SELECTING THE MOUNTING POSITION
Decidethemountingpositionwiththecustomerasfollows:
5.1. Indoor unit
(1) Installtheindoorunitlevelonastrongwallwhichisnotsubjecttovibration.
(2) Theinletandoutletportsshouldnotbeobstructed:theairshouldbeabletoblowall
overtheroom.
(3)
Installtheunitadedicatedelectricalbranchcircuit.
(4)
Donotinstalltheunitwhereitwillbeexposedtodirectsunlight.
(5)
Installtheunitwhereconnectiontotheoutdoorunitiseasy.
(6) Installtheunitwherethedrainpipecanbeeasilyinstalled.
(7) Takeservicing,etc.intoconsiderationandleavethespacesshownin“6.1.Installation
dimensions”.Alsoinstalltheunitwheretheltercanberemoved.
Correctinitialinstallationlocationisimportantbecauseitisdifculttomovetheunitafterit
isinstalled.
WARNING
Installtheindoorunitwhereiscapabletosupporttheweightoftheunit.Securethe
unitrmlysothattheunitdoesnottoppleorfall.
CAUTION
Donotinstalltheunitinthefollowingareas:
•Areawithhighsaltcontent,suchasattheseaside.Itwilldeterioratemetalparts,caus-
ingthepartstofailortheunittoleakwater.
•Arealledwithmineraloilorcontainingalargeamountofsplashedoilorsteam,such
asakitchen.Itwilldeteriorateplasticparts,causingthepartstofailortheunittoleak
water.
•Areawhereisclosetoheatsources.
•Areathatgeneratessubstancesthatadverselyaffecttheequipment,suchassulfuric
gas,chlorinegas,acid,oralkali.Itwillcausethecopperpipesandbrazedjointstocor-
rode,whichcancauserefrigerantleakage.
•Areathatcancausecombustiblegastoleak,containssuspendedcarbonbersor
ammabledust,orvolatileinammablessuchaspaintthinnerorgasoline.
•Ifgasleaksandsettlesaroundtheunit,itcancauseare.
•Areawhereanimalsmayurinateontheunitorammoniamaybegenerated.
•Donotusetheunitforspecialpurposes,suchasstoringfood,raisinganimals,grow-
ingplants,orpreservingprecisiondevicesorartobjects.Itcandegradethequalityof
thepreservedorstoredobjects.
•Installtheunitwheredrainagedoesnotcauseanytrouble.
•Installtheindoorunit,outdoorunit,powersupplycable,transmissioncable,andre-
motecontrolcableatleast1mawayfromatelevisionorradioreceivers.Thepurpose
ofthisistopreventTVreceptioninterferenceorradionoise.
(Eveniftheyareinstalledmorethan1mapart,youcouldstillreceivenoiseunder
somesignalconditions.)
•Ifchildrenunder10yearsoldmayapproachtheunit,takepreventivemeasuressothat
theycannotreachtheunit.
•Installtheindoorunitonthewallwheretheheightfromtheoorismorethan1.8m.
6. INSTALLATION WORK
WARNING
Duringtransportationorrelocationoftheindoorunit,pipesshallbecoveredwiththe
wallhookbracketforprotection.Donotmovetheappliancebyholdingtheindoorunit
pipes.
(Thestressappliedtothepipejointsmaycausetheammablegastoleakduring
operation.)
CAUTION
•Donothitorpushthehumansensor.Thismayleadtodamageormalfunction.
•Donottouchthehumansensor.Anyscratchesordirtmayleadtoincorrectdetection.
•Donotplacelargeobjectsnearthe
human
sensor.Alsokeepheatingunitsoutsidethe
sensor’sdetectionarea.
9387082036-02_IM_En.indd 4 4/18/2016 14:49:15
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Detectionrangeofthe
human
sensorisasfollows.
Verticalangle90°(Sideview)
90°
50°50°
7m
7m
Horizontalangle100°(Topview)
6.1. Installation dimensions
(Wallcap)
1.5morover
60mmorover**
80mmorover*
Wallhookbracket
130mm
orover**
1.8morover
*Thedistancebetweenthewallhook
bracketandtheceilingshouldbe
60mmormore.
**Thesidenexttothesidewallmust
followthesizeindicatedinfigure.
Remote
controller
Remote
controller
holder
Tappingscrew
(small)
Theflareconnection
partshouldbeinstalled
outdoors.
6.2. Indoor unit piping direction
Thepipingcanbeconnectedinthe3directionsindicatedinthefollowing.
Whenthepipingisconnectedtodirection(2)or(3),cutalongthepipinggrooveonthe
sideofthefrontcoverwithahacksaw.
(B)Right
outlet
(A)Rear
outlet
(C)Bottom
outlet
(Rear)
6.3.
Cutting the hole in the wall for the connecting piping
(1) Cuta80mmdiameterholeinthewallatthepositionshowninthefollowing.
(2) Cuttheholesothattheoutsideendislower(5to10mm)thantheinsideend.
(3) Alwaysalignthecenterofthewallhole.Ifmisaligned,waterleakagewilloccur.
(4)
Cutthewallpipetomatchthewallthickness,stickitintothewallcap,fastenthecapwith
vinyltape,andstickthepipethroughthehole.
(5) Cuttheholealittlelowersothatdrainwaterwillowfreely.
Wallhookbracket
Centringmarks
Lower
10mm
ormore
Fastenwithvinyltape
5~10mm
Wallpipe
(Fieldsupply)
Wallcap
(Fieldsupply)
(Inside)
(Outside)
Wall
80mmhole
WARNING
Alwaysusethewallpipe.Ifthewallpipeisnotused,thecablethatisconnectedbetween
theindoorunitandtheoutdoorunitmaytouchmetal,andcauseanelectricdischarge.
6.4. Installing the wall hook bracket
(1)Installthewallhookbracketsothatitiscorrectlypositionedhorizontallyandvertically.
Ifthewallhookbracketistitled,waterwilldriptotheoor.
(2)
Installthewallhookbracketsothatitisstrongenoughtosupporttheweightoftheunit.
•Fastenthewallhookbrackettothewallwith5ormorescrewsthroughtheholesnear
theouteredgeofthebracket.
•Checkthatthereisnorattleatthewallhookbracket.
Wallhookbracket
Tappingscrew(large)
(Accessory,8pcs)
CAUTION
Installthewall-hookbracketbothhorizontallyandverticallyaligned.
Misalignedinstallationmaycausewaterleakage.
6.5.
Forming the drain hose and pipe
[Rear piping, Right piping, Bottom piping]
•Installtheindoorunitpipinginthedirectionof the wall hole and bind the drain hose
andpipetogetherwithvinyltape.
•Installthepipingsothatthedrainhoseisatthebottom.
•Wrapthepipesoftheindoorunitthatarevisiblefromtheoutsidewithdecorativetape.
[For Left rear piping (Drain hose), Left piping (Drain hose)]
Interchangethedraincapandthedrainhose.
CAUTION
•Insertdrainhoseanddraincapsecurely.Drainshouldslopedowntoavoidwaterleakage.
•Wheninserting the drain hose, no other material than water should be applied.
Applicationofothermaterialthanwaterwillcausedeteriorationofthehose,andmay
causewaterleakage.
•Afteryouremoveadrainhose,besuretoattachthedraincap.
•Whenyousecurethepipinganddrainhosewithtape,arrangethedrainhosesothat
itisatthebottomofthepiping.
•Fordrainhosepipinginlowtemperatureenvironment,youneedtoapplyfreeze
protectiontopreventafrozendrainhose.
Aftercoolingoperationisperformedinlowtemperatureenvironment,(whenoutdoor
temperatureunder0°C,)waterinthedrainhosecouldbefrozen.Frozendrainwater
willblockthewaterowinthehose,andmaycausewaterleakageattheindoorunit.
Installing the Drain cap
Useahexagonalwrench4mmatoppositesideto
insertthedraincap,tillthedraincapcontactsthetip
ofthedraincock.
Rightpiping
Bindwithvinyltape
Indoorunitdrainhose
(bottom)
Pipe(top)
Rearpiping
Bottompiping
Draincap
Indoorunit
drainhose
Removethedraincapbypull-
ingattheprojectionattheend
ofthecapwithpliers,etc.
Forleftoutletpiping,cut
offthepipingoutletcutting
groovewithahacksaw.
Nogap
Hexagonal
wrench
Drain
cock
Draincap
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[Installing the indoor unit]
• Hangtheindoorunitfromthehooksatthetopofthewallhookbracket.
• Insertthespacer,etc.betweentheindoorunitandthewallhookbracketandseparate
thebottomoftheindoorunitfromthewall.
Indoorunit
Wallhookbracket
(Spacer)
Tophooks
Indoor
unit
(Fitting)
Bottomhooks
Wallhook
bracket
• Afterhookingtheindoorunittothetophook,hookthettingsoftheindoorunittothe2
bottomhookswhileloweringtheunitandpushingitagainstthewall.
6.6. Flare connection (Pipe connection)
CAUTION
Tightentheflarenutswithatorquewrenchusingthespecifiedtighteningmethod.
Otherwise,thearenutscouldbreak after a prolonged period,causingrefrigeranttoleak
andgeneratehazardousgasiftherefrigerantcomesintocontactwithaame.
6.6.1. Flaring
UsespecialpipecutterandaretooldesignedforR410AorR32pipework.
(1) Cuttheconnectionpipetothenecessarylengthwithapipecutter.
(2) Holdthepipedownwardsothatcuttingswillnotenterthepipeandremoveanyburrs.
(3) Insertthearenut(alwaysusethearenutattachedtotheindoorunit(s)andoutdoor
unitorbranchboxrespectively)ontothepipeandperformtheareprocessingwith
aaretool. Use the specialR410A or R32are tool, or theconventionalare tool.
Leakageofrefrigerantmayresultifotherarenutsareused.
(4) Protectthepipesby pinching them or with tape to prevent dust, dirt,or water from
enteringthepipes.
Die
A
Pipe
B
L
Checkif[L]isflareduniformly
andisnotcrackedorscratched.
Pipeoutsidediameter
[mm(in.)]
DimensionA[mm]
DimensionB[mm]
FlaretoolforR32,
clutchtype
6.35(1/4)
0to0.5
9.1
9.52(3/8) 13.2
12.70(1/2) 16.6
15.88(5/8) 19.7
19.05(3/4) 24.0
WhenusingconventionalaretoolstoareR32pipes,thedimensionAshouldbeapprox-
imately0.5mmmorethanindicatedinthetable(foraringwithR32aretools)toachieve
thespeciedaring.UseathicknessgaugetomeasurethedimensionA.
Widthacross
flats
Pipeoutsidediameter[mm(in.)]
Widthacrossflats
ofFlarenut[mm]
6.35(1/4) 17
9.52(3/8) 22
12.70(1/2) 26
15.88(5/8) 29
19.05(3/4) 36
6.6.2. Bending pipes
• Thepipesareshapedbyyourhands.Becarefulnottocollapsethem.
• BendR70mmormorewithapipebender.
• Donotbendthepipesinananglemorethan90°.
• Whenpipesarerepeatedlybendorstretched,thematerialwillharden,makingitdifcult
tobendorstretchthemanymore.
• Donotbendorstretchthepipesmorethan3times.
CAUTION
Topreventbreakingofthepipe,avoidsharpbends.
Ifthepipeisbentrepeatedlyatthesameplace,itwillbreak.
6.6.3. Pipe connection
WARNING
Theareconnectionshallnotbeperformedindoors.
CAUTION
BesuretoInstallthepipeagainsttheportontheindoorunitcorrectly.Ifthecentering
isimproper,thearenutcannottightensmoothly.Ifthearenutisforcedtoturn,the
threadswillbedamaged.
Donotremovethearenutfromtheindoorunitpipeuntilimmediatelybeforecon-
nectingtheconnectionpipe.
Holdthetorquewrenchatitsgrip,keepingitintherightanglewiththepipe,inorder
totightenthearenutcorrectly.
Tightenthe are nuts with a torque wrench using the specied tightening method.
Otherwise,thearenutscouldbreakafteraprolongedperiod,causingrefrigerantto
leakandgeneratehazardousgasiftherefrigerantcomesintocontactwithaame.
Connectthepipingsothatthecontrolboxcovercaneasilyberemovedforservicing
whennecessary.
Inordertopreventwaterfromleakingintothecontrolbox,makesurethatthepiping
iswellinsulated.
Whentheflarenutistightenedproperlybyyourhand,holdthebodysidecouplingwitha
wrench,thentightenwithatorquewrench.(Seethetablebelowfortheflarenuttightening
torques.)
Tightenwith2wrenches.
Holdingwrench
Flarenut
Connectionpipe
Torquewrench
Indoorunitpipe
(Bodyside)
Flarenut[mm(in.)] Tighteningtorque[N·m(kgf·cm)]
6.35(1/4)dia. 16to18(160to180)
9.52(3/8)dia. 32to42(320to420)
12.70(1/2)dia. 49to61(490to610)
15.88(5/8)dia. 63to75(630to750)
19.05(3/4)dia. 90to110(900to1,100)
7. ELECTRICAL WIRING
CAUTION
Becarefulnottogenerateasparkasfollowsforusingaammablerefrigerant.
• Donotremovethefusewhilethepowerison.
• Donotdisconnectthewiringwhilethepowerison.
• Itisrecommendedtopositiontheoutletconnectioninahighposition.Placethe
cordssothattheydonotgettangled.
7.1.
Wiring system diagram
WARNING
•Beforeconnectingthewires,makesurethepowersupplyisOFF.
•Everywiremustbeconnectedrmly.
•Nowireshouldbeallowedtotouchrefrigeranttubing,thecompressor,oranymov-
ingpart.
•Loosewiringmaycausetheterminaltooverheatorresultinunitmalfunction.Are
hazardmayalsoexist.Therefore,besureallwiringistightlyconnected.
•Connectwirestothematchingnumbersofterminals.
Earth(Ground)line
OUTDOORUNIT
Pleaseconnecttothe
speciedterminal.
INDOORUNIT
TERMINAL
Powerline
Controlline
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(5) Donotovertightentheterminalscrews.Otherwise,thescrewsmaybreak.
Screwwithspecialwasher
Wire
Ringterminal
Terminalblocks
Wire
Screwwithspecialwasher
Ringterminal
(6) Seethetablefortheterminalscrewtighteningtorques.
Tighteningtorque[N·m(kgf·cm)]
M4screw 1.2to1.8(12to18)
CAUTION
•Matchtheterminalblocknumbersandconnectioncablecolorswiththoseofthe
outdoorunit.Incorrectwiringmaycauseare.
•Connecttheconnectioncablesrmlytotheterminalblock.Imperfectinstallationmay
causeare.
•Whenxingtheconnectioncablewiththecableclamp,alwaysfastenthecableatthe
plasticjacketportion,butnotattheinsulatorportion.Iftheinsulatorischafed,electric
leakagemayoccur.
•Alwaysconnecttheearth(ground)wire.Improperearthing(grounding)workcan
causeelectricshocks.
•Donotusetheearth(ground)screwfortheindoorunittotheoutdoorunitunlessitis
specied.
8. FINISHING
(1) Insulatebetweenpipes.
• Insulatesuctionanddischargepipesseparately.
• Forrear,right,andbottompiping,overlaptheconnectionpipeheatinsulationand
indoorunitpipeheatinsulationandbindthemwithvinyltapesothatthereisnogap.
(2) Temporarilyfastentheconnectioncablealongtheconnectionpipewithvinyltape.
(Wraptoabout1/3thewidthofthetapefromthebottomofthepipesothatwater
doesnotenter.)
(3) Fastentheconnectionpipetotheoutsidewallwithasaddle,etc.
(4) Fillthegapbetweentheoutsidewallpipeholeandthepipewithsealersothatrain
waterandwindcannotblowin.
(5) Fastenthedrainhosetotheoutsidewall,etc.
*Locallypurchased
Pipe
Saddle*
Outsidewallcap*
Sealerputty*
(Outdoors)
Wall
Overlaptheinsulation
Vinyltape
Wrapwithclothtape
Clothtape
Drainhose
Pipe
Connectionpipe
(heatinsulation)
Indoorunitpipe
(heatinsulation)
Bindthepipestogether
sothatthereisnogap.
Drainhoseinsulationisused
whenthediameterofgaspipeis
Ø12.70ormore.
Buttconnectionpipe(heat
insulation)againsttheindoor
unitpipe(heatinsulation)and
wrapwithdrainhoseinsula-
tionsothatthereisnogap.
Checkthefollowing:
GOOD
Drainhose
Saddle
Liftedup Wave Endinwater
PROHIBITED
7.2.
Indoor unit wiring
(1)Opentheintakegrille.Removethetappingscrewforthewirecoverandremovethe
wirecover.
Screw
Wirecover
(2)Removethetappingscrewandwhilemindingthecableclamphook,removethecable
clamp.
Screw
Cableclamp
Cableclamp
Hook
(3)Connecttheendoftheconnectioncablefullyintotheterminalblock.
123
25mm
65mm
Earth(ground)wire
7.3. How to connect wiring to the terminals
Cautionwhenwiringcable
Tostripofftheinsulationofaleadwire,alwaysuseaspecialtoolsuchasawirestrip-
per.Ifthereisnospecialtool,carefullystripofftheinsulationbyusingaknifeorother
utensil.
(1) Use ring terminals with insulating sleeves as shown in the gure to connect to the
terminalblock.
(2) Securelyclamptheringterminalstothewiresbyusinganappropriatetoolsothatthe
wiresdonotcomeloose.
Strip:10mm
Ringterminal
Sleeve
(3) Connectspeciedwiressecurely,andfastenthemsothatthereisnostressapplied
ontheterminals.
(4) Useascrewdriverwithanappropriatebitsizetotightentheterminalscrews.Usingof
screwdriverwithinappropriatebitsizewilldamagethescrewheads,andthescrews
willnotbetightenedproperly.
9387082036-02_IM_En.indd 7 4/18/2016 14:49:21
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9. FRONT PANEL REMOVAL AND INSTALLATION
Intake grill removal Intake grill installation
b
a
Opentheintake
grille.Whilegently
pressingtheleft
andrightmounting
shaftsoftheintake
grilleoutward“a”,
removetheintake
grilleindirectionof
thearrow“b”.
c
Whileholdingthe
grillehorizontal,set
theleftandright
mountingshaftsinto
thepillowblocksat
thetopofthepanel
“c”.
Tolatcheachshaft
properly,insertthe
shaftuntilitsnaps.
Press4placeson
theintakegrilleto
closeitcompletely.
9.1. Front panel removal
(1) Removeintakegrille(Referencetheintakegrilleremoval.)
(2) Remove4caps.
(3) Removewirecover.
(4) Remove10screws.
Screws(Wirecover)
Screws(10position)
Caps(4position)
Wirecover
NOTE :Whenreplacingthefrontpanel,donotscratchordamagethelouver.
(5) Thefrontpanelispulledtothefront,raisingtheuppersurface,thenthefrontpanelis
removed.
Frontpanel
9.2. Front panel installation
(1) First,t the lower part of the front panel, and insert top and middle hooks. (3 top
sides,5middles)
Frontpanel
Tophooks
(3position)
Topholes(3position)
Indoorunit
Middlehooks
(5position)
Middlehooks
(5position)
(2) Attachthe10screws.
(3) Attachthewirecover.
(4) Attachthe4caps.
(5) Attachtheintakegrille.
CAUTION
Installthefrontpanelandintakegrillesecurely.Ifinstallationisimperfect,thefront
panelorintakegrillemayfalloffandcauseinjury.
10. TEST RUN
Check items
(1) Isoperationofeachbuttonontheremotecontrolunitnormal?
(2) Doeseachlamplightnormally?
(3) Doairowdirectionlouversoperatenormally?
(4) Isthedrainnormal?
(5) Donothaveanabnormalnoiseandvibrationduringoperation?
•
Donotoperatetheairconditionerintestrunforalongtime.
[Operation method]
•
Fortheoperationmethod,refertotheoperatingmanual.
•
Theoutdoorunit,maynotoperate,dependingontheroomtemperature.Inthiscase,
keeponpressingthe“MANUALAUTO”buttonoftheindoorunitformorethan10
seconds.TheOPERATIONindicatorlampandTIMERindicatorlampwillbegintoash
simultaneouslyduringcoolingtestrun.
Then,heatingtestrunwillbegininabout3minuteswhenHEATisselectedbythe
remotecontrolleroperation[reversecyclemodelonly].
(Pleasefollowtheoperatingmanualforremotecontrolleroperation.)
•
T oendtestoperation,presstheremotecontroller“Start/Stop(
)”button.
(Whentheairconditionerisrunningbypressingthe“TESTRUN“button,the
OPERATIONLampandTIMERLampwillsimultaneouslyashslowly.)
11. REMOTE CONTROLLER INSTALLATION
Checkthattheindoorunitcorrectlyreceivesthesignalfromtheremotecontroller,then
installtheremotecontrollerholder.
CAUTION
Donotinstalltheremotecontrollerholderinthefollowingconditions:
•Anyplacesexposedindirectsunlight
•Positionsaffectedbytheheatfromastoveorheater
11.1. Remote controller holder installation
•
Installtheremotecontrolleramaximumdistanceof7mfromtheremotecontrolsignal
receiver.Afterinstallingtheremotecontroller,checkthatitoperatescorrectly.
•
I
nstalltheremotecontrollerholdertoawall,pillar,etc.withthetappingscrew.
Remote controller
holder xing
Remote controller
mounting
Remotecontroller
holder
Tapping
screw
(small)
(1)Set
Remote
controller
(2)Down
12. OPTIONAL KIT INSTALLATION
Thisairconditionercanbeconnectedwiththefollowingoptionalkits.
• Wiredremotecontroller
• Simpleremotecontroller
• Externalconnectkit
• ExternalinputandoutputPCB
9387082036-02_IM_En.indd 8 4/18/2016 14:49:28
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13. SELECTING THE REMOTE CONTROLLER CUSTOM CODE
Whentwoormoreairconditionersareinstalledinaroomandtheremotecontrolleris
operatinganairconditionerotherthantheoneyouwishtoset,changethecustomcode
oftheremotecontrollertooperateonlytheairconditioneryouwishtoset(4selections
possible).
Whentwoormoreairconditionersareinstalledinaroom,pleasecontactyourretailerto
settheindividualairconditionercustomcodes.
Selecting the Remote Controller Custom Code
Usethefollowingstepstoselectthecustomcodeoftheremotecontroller.(Notethatthe
airconditionercannotreceiveasignaliftheairconditionerhasnotbeensetforthematch-
ingcustomcode.)
(1) Pressthe“Start/Stop(
)”buttonuntilonlytheclockis
displayedontheremotecontrollerdisplay.
(2) Pressthe“MODE”buttonforatleast5secondstodis-
playthecurrentcustomcode(initiallysettoA).
(3) Pressthe“TEMP.”(
/ )buttonstochangethecus-
tomcodebetweenA→B→C→D.
Matchthecodeonthedisplaytotheairconditioner
customcode.
(4) Pressthe“MODE”buttonagaintoreturntotheclock
display.Thecustomcodewillbechanged.
•Ifnobuttonsarepressedwithin30secondsafterthecustomcodeisdisplayed,the
systemreturnstotheoriginalclockdisplay.Inthiscase,startagainfromstep1.
•TheairconditionercustomcodeissettoApriortoshipment.
14. FUNCTION SETTING
Performthe“FUNCTIONSETTING”accordingtotheinstallationconditionsusingthe
remotecontroller.
CAUTION
•Conrmwhetherthewiringworkforoutdoorunithasbeennished.
•Conrmthatthecoverfortheelectricalenclosureontheoutdoorunitisinplace.
• Thisprocedurechangestothefunctionsettingsusedtocontroltheindoorunit
accordingtotheinstallationconditions.Incorrectsettingscancausetheindoorunitto
malfunction.
• Afterthepoweristurnedon,performthe“FUNCTIONSETTING”accordingtothe
installationconditionsusingtheremotecontroller.
• Thesettingsmaybeselectedbetweenthefollowingtwo:FunctionNumberorSetting
Value.
• Settingswillnotbechangedifinvalidnumbersorsettingvaluesareselected.
• Refertotheinstallationmanualenclosedwiththeremotecontrolunitwhenthewired
remotecontrolunit(option)isused.
Entering the Function Setting Mode
Whilepressingthe“POWERFUL”buttonand“TEMP.”( )buttonsimultaneously,press
the“RESET”buttontoenterthefunctionsettingmode.
Selecting the Function Number and Setting Value
[Reverse cycle model]
(1) Pressthe“TEMP.”(
/ )buttonstoselectthefunc-
tion number.(Press the “10°C HEAT” button to switch
betweentheleftandrightdigits.)
(2) Press the “POWERFUL”button to proceedto setting
value.(Pressthe“POWERFUL” button again to return
tothefunctionnumberselection.)
(3) Press the “TEMP.” (
/ ) buttons to select the set-
tingvalue.(Press the“10°C HEAT”buttontoswitch
betweentheleftandrightdigits.)
(4) Pressthe“MODE”buttononcetosendthefunctionset-
tinginformation.Pleaseconrmthebeepingsound.
(5) Next,pleasepress“Start/Stop(
)”buttononcetox
thefunctionsetting.Pleaseconrmthebeepingsound.
(6) Pressthe“RESET”buttontocancelthefunctionsetting
mode.
(7) AftercompletingtheFUNCTIONSETTING,besureto
turnoffthepowerandturnitonagain.
Function Number
Setting
Value
Selecting the Function Number and Setting Value
[Cool model]
(1) Pressthe“TEMP.”(
/ )buttonstoselectthefunc-
tion number. (Press the “ECONOMY” button to switch
betweentheleftandrightdigits.)
(2) Press the “POWERFUL”button to proceedto setting
value.(Pressthe“POWERFUL” button again to return
tothefunctionnumberselection.)
(3) Press the “TEMP.” (
/ ) buttons to select the set-
tingvalue. (Pressthe“ECONOMY”button toswitch
betweentheleftandrightdigits.)
(4) Pressthe“MODE”buttononcetosendthefunctionset-
tinginformation.Pleaseconrmthebeepingsound.
(5) Next,pleasepress“Start/Stop(
)”buttononcetox
thefunctionsetting.Pleaseconrmthebeepingsound.
(6) Pressthe“RESET”buttontocancelthefunctionsetting
mode.
(7) AftercompletingtheFUNCTIONSETTING,besureto
turnoffthepowerandturnitonagain.
Function Number
Setting
Value
CAUTION
Afterturningoffthepower,wait30secondsormorebeforeturningonitagain.The
functionsettingdoesnotbecomeactiveunlessthepoweristurnedoffthenonagain.
Remote controller address setting
*Becausethissettingisnormallydoneautomaticallywhen2-wire-typewiredremotecontroller
isinstalled,settingisunnecessary.
Multipleindoorunitscanbeoperatedbyusingonewiredremotecontroller.
Settheunitnumberofeachindoorunit.
(♦...Factorysetting)
Setting Description
Function
Number
Setting Value
♦ Unitno.0
00
00
Unitno.1 01
Unitno.2 02
Unitno.3 03
Unitno.4 04
Unitno.5 05
Unitno.6 06
Unitno.7 07
Unitno.8 08
Unitno.9 09
Unitno.10 10
Unitno.11 11
Unitno.12 12
Unitno.13 13
Unitno.14 14
Unitno.15 15
*WhenconnectingPolar3-corewiredremotecontroller,settheremotecontrolleraddress
intheorderof0,1,2,.....,and15.
*Whendifferenttypeofindoorunits(suchaswall-mountedtypeandcassettetype,cassette
typeandducttype,orothercombinations)areconnectedusinggroupcontrolsystem,some
functionsmaynolongerbeavailable.
Filter sign
Selectappropriateintervalsfordisplayingtheltersignontheindoorunitaccordingtothe
estimatedamountofdustintheairoftheroom.
Iftheindicationisnotrequired,select“Noindication”(03).
(♦...Factorysetting)
Setting Description
Function
Number
Setting Value
Standard(400hours)
11
00
Longinterval(1,000hours) 01
Shortinterval(200hours) 02
♦ Noindication 03
9387082036-02_IM_En.indd 9 4/18/2016 14:49:31
En-10
Room temperature control for indoor unit sensor
Dependingontheinstalledenvironment,correctionoftheroomtemperaturesensormay
berequired.Selecttheappropriatecontrolsettingaccordingtotheinstalledenvironment.
Thetemperature correction values show thedifferencefrom the Standard setting “00”
(manufacturer’srecommendedvalue).
(♦...Factorysetting)
Setting Description
Function
Number
Setting Value
♦ Standardsetting
30
(Forcooling)
31
(Forheating)
00
Nocorrection0.0°C 01
-0.5°C
Morecooling
Lessheating
02
-1.0°C 03
-1.5°C 04
-2.0°C 05
-2.5°C 06
-3.0°C 07
-3.5°C 08
-4.0°C 09
+0.5°C
Lesscooling
Moreheating
10
+1.0°C 11
+1.5°C 12
+2.0°C 13
+2.5°C 14
+3.0°C 15
+3.5°C 16
+4.0°C 17
Room temperature control for wired remote controller sensor
Dependingontheinstalledenvironment,correctionofthewireremotetemperaturesensor
mayberequired.Selecttheappropriatecontrolsettingaccordingtotheinstalledenviron-
ment.
Tochangethissetting,setFunction42toBoth“01”.
EnsurethattheThermoSensoriconisdisplayedontheremotecontrollerscreen.
(♦...Factorysetting)
Setting Description
Function
Number
Setting Value
♦ Nocorrection
35
(Forcooling)
36
(Forheating)
00
Nocorrection0.0°C 01
-0.5°C
Morecooling
Lessheating
02
-1.0°C 03
-1.5°C 04
-2.0°C 05
-2.5°C 06
-3.0°C 07
-3.5°C 08
-4.0°C 09
+0.5°C
Lesscooling
Moreheating
10
+1.0°C 11
+1.5°C 12
+2.0°C 13
+2.5°C 14
+3.0°C 15
+3.5°C 16
+4.0°C 17
Auto restart
Enableordisableautomaticrestartafterapowerinterruption.
(♦...Factorysetting)
Setting Description
Function
Number
Setting Value
♦ Enable
40
00
Disable 01
*Auto restart isanemergencyfunctionsuchasfor power outageetc.Donotattemptto
usethisfunctioninnormaloperation.Besuretooperatetheunitbyremotecontrolleror
externaldevice.
Room temperature sensor switching
(Onlyforwiredremotecontroller)
WhenusingtheWiredremotecontrollertemperaturesensor,changethesettingto“Both”
(01).
(♦...Factorysetting)
Setting Description
Function
Number
Setting Value
♦ Indoorunit
42
00
Both 01
00:Sensorontheindoorunitisactive.
01:Sensorsonbothindoorunitandwiredremotecontrollerareactive.
*Remotecontrollersensormustbeturnedonbyusingtheremotecontroller.
Remote controller custom code
(Onlyforwirelessremotecontroller)
Theindoorunitcustomcodecanbechanged.Selecttheappropriatecustomcode.
(♦...Factorysetting)
Setting Description
Function
Number
Setting Value
♦ A
44
00
B 01
C 02
D 03
External input control
“Operation/Stop”modeor“Forcedstop”modecanbeselected.
(♦...Factorysetting)
Setting Description
Function
Number
Setting Value
♦ Operation/Stopmode1
46
00
(Settingforbidden) 01
Forcedstopmode 02
Operation/Stopmode2 03
Room temperature sensor switching (Aux.)
Tousethetemperaturesensoronthewiredremotecontrolleronly,changethesettingto
“Wiredremotecontroller”(01).
Thisfunctionwillonlyworkifthefunctionsetting42issetat“Both”(01).
(♦...Factorysetting)
Setting Description
Function
Number
Setting Value
♦ Both
48
00
Wiredremotecontroller 01
Indoor unit fan control for energy saving for cooling
Enables or disables the power-saving function by controlling the indoor unit fan rotation
whentheoutdoorunitisstoppedduringcoolingoperation.
(♦...Factorysetting)
Setting Description
Function
Number
Setting Value
Disable
49
00
Enable 01
♦ Remotecontroller 02
00:Whentheoutdoorunitisstopped,theindoorunitfanoperatescontinuouslyfollowing
thesettingontheremotecontroller.
01:Whentheoutdoorunitisstopped,theindoorunitfanoperatesintermittentlyatavery
lowspeed.
02:Enableordisablethisfunctionbyremotecontrollersetting.
*Asthefactorysetting,thissettingisinitiallyinvalidated.
*WhenconnectingVRFsystemusingnetworkconverter,thissettingmustbesetto“00”or“01”.
Switching functions for external output terminal
Functions of the external outputterminal can be switched. Fordetails,refer to “External
inputandoutput”.
(♦...Factorysetting)
Setting Description
Function
Number
Setting Value
♦ Operationstatus
60
00
Errorstatus 09
Indoorunitfanoperationstatus 10
Setting record
Recordanychangestothesettingsinthefollowingtable.
Setting Description Setting Value
Remotecontrolleraddresssetting
Filtersign
Roomtemperaturecontrolforindoor
unitsensor
Cooling
Heating
Roomtemperaturecontrolforwired
remotecontrollersensor
Cooling
Heating
Autorestart
Roomtemperaturesensorswitching
Remotecontrollercustomcode
Externalinputcontrol
Roomtemperaturesensorswitching(Aux.)
Indoorunitfancontrolforenergysavingforcooling
Switchingfunctionsforexternaloutputterminal
AftercompletingtheFUNCTIONSETTING,besuretoturnoffthepowerandturnitonagain.
9387082036-02_IM_En.indd 10 4/18/2016 14:49:32
En-11
15. CUSTOMER GUIDANCE
Explainthefollowingtothecustomerinaccordancewiththeoperatingmanual:
(1)Startingandstoppingmethod,operationswitching,temperatureadjustment,timer,air
owswitching,andotherremotecontrolunitoperations.
(2)Airlterremovalandcleaning,andhowtousetheairlouvers.
(3)Givetheoperatingmanualtothecustomer.
16. ERROR CODES
Ifyouuseawirelessremotecontroller,thelamponthephotodetectorunitwilloutputerror
codesbywayofblinkingpatterns.Ifyouuseawiredremotecontroller,errorcodeswillap-
pearontheremotecontroldisplay.Seethelampblinkingpatternsanderrorcodesinthe
table.Anerrordisplayisdisplayedonlyduringoperation.
Error display
Wired
remote
controller
Error code
Description
OPERATION
lamp
(green)
TIMER
lamp
(orange)
ECONOMY
lamp
(green)
●
(1)
●
(1)
◊
Serialcommunicationerror
●
(1)
●
(2)
◊
Wiredremotecontroller
communicationerror
●
(1)
●
(5)
◊
Checkrununfinished
●
(1)
●
(6)
◊
PeripheralunittransmissionPCB
connectionerror
●
(2)
●
(1)
◊
UnitnumberorRefrigerantcircuit
addresssettingerror
[SimultaneousMulti]
●
(2)
●
(2)
◊
Indoorunitcapacityerror
●
(2)
●
(3)
◊
Combinationerror
●
(2)
●
(4)
◊
•Connectionunitnumbererror
(indoorslaveunit)
[SimultaneousMulti]
•Connectionunitnumbererror
(indoorunitorbranchunit)
[FlexibleMulti]
●
(2)
●
(6)
◊
Addresssettingerrorinwired
remotecontrollersystem
●
(2)
●
(7)
◊
Masterunit,slaveunitset-uperror
[SimultaneousMulti]
●
(3)
●
(2)
◊
IndoorunitPCBmodel
informationerror
●
(3)
●
(5)
◊
Manualautoswitcherror
●
(4)
●
(1)
◊
Roomtemp.sensorerror
●
(4)
●
(2)
◊
IndoorunitHeatEx.Middletemp.
sensorerror
●
(5)
●
(1)
◊
Indoorunitfanmotorerror
●
(5)
●
(3)
◊
Drainpumperror
●
(5)
●
(7)
◊
Dampererror
●
(5)
●
(8)
◊
Intakegrilleerror
●
(5)
●
(15)
◊
Indooruniterror
●
(6)
●
(2)
◊
OutdoorunitmainPCBmodel
informationerroror
communicationerror
●
(6)
●
(3)
◊
Invertererror
●
(6)
●
(4)
◊
Activefiltererror,PFCcircuiterror
●
(6)
●
(5)
◊
TripterminalLerror
●
(6)
●
(8)
◊
Outdoorunitrushcurrentlimiting
resistertemp.riseerror.
●
(6)
●
(10)
◊
DisplayPCBmicrocomputers
communicationerror
●
(7)
●
(1)
◊
Dischargetemp.sensorerror
●
(7)
●
(2)
◊
Compressortemp.sensorerror
●
(7)
●
(3)
◊
OutdoorunitHeatEx.liquidtemp.
sensorerror
●
(7)
●
(4)
◊
Outdoortemp.sensorerror
●
(7)
●
(5)
◊
SuctionGastemp.sensorerror
●
(7)
●
(6)
◊
•2-wayvalvetemp.sensorerror
•3-wayvalvetemp.sensorerror
●
(7)
●
(7)
◊
Heatsinktemp.sensorerror
●
(8)
●
(2)
◊
•Sub-coolHeatEx.gasinlet
temp.sensorerror
•Sub-coolHeatEx.gasoutlet
temp.sensorerror
●
(8)
●
(3)
◊
Liquidpipetemp.sensorerror
●
(8)
●
(4)
◊
Currentsensorerror
●
(8)
●
(6)
◊
•Dischargepressuresensorerror
•Suctionpressuresensorerror
•Highpressureswitcherror
●
(9)
●
(4)
◊
Tripdetection
●
(9)
●
(5)
◊
Compressorrotorposition
detectionerror
●
(9)
●
(7)
◊
Outdoorunitfanmotorerror
●
(9)
●
(9)
◊
4-wayvalveerror
●
(10)
●
(1)
◊
Dischargetemp.error
●
(10)
●
(3)
◊
Compressortemp.error
●
(10)
●
(4)
◊
Highpressureerror
●
(10)
●
(5)
◊
Lowpressureerror
●
(13)
●
(2)
◊
Branchboxeserror
[FlexibleMulti]
Displaymode
●
:0.5sON/0.5sOFF
◊
:0.1sON/0.1sOFF
():Numberofflashing
[Troubleshooting with the indoor unit display]
OPERATIONindicator(green)
TIMERindicator(orange)
ECONOMYindicator(green)
[Troubleshooting with the Wired Remote Controller Display (Option)]
If an error occurs, the following display will be shown. (“Er” will appear in the set room
temperaturedisplay.)
Errorcode
9387082036-02_IM_En.indd 11 4/18/2016 14:49:42
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Fujitsu ASTG30CMTA Installation guide

Fujitsu
Brand
Fujitsu
Model
ASTG30CMTA
Category
Split-system air conditioners
Type
Installation guide
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