Toro Self Leveling Kit, TXL 2000 Tool Carrier Installation guide

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FormNo.3436-312RevA
SelfLevelingKit
TXL2000ToolCarrier
ModelNo.139-7133
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
Preparethemachine.
Mountbracket1
Carriagebolt(3/8x1inch)
3
Nut(3/8inch)
3
Self-levelingvalve
1
Straighttting
2
Elbowtting
2
Bolt(5/16x2-1/2inches)
2
2
Nut(5/16inch)
2
Installthebracketandvalve.
Straighttting
1
Tubewithcentertting
1
Tubewithextraendtting
1
Tube1
Bulkheadtube1
3
Elbowtting
1
Installthehydraulictubes.
Switch
1
4
Wireharness1
Installtheswitch.
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Lowertheloaderarms.
3.Shutofftheengineandremovethekey.
4.Opentherear-accesscover.
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8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3436-312*A
2
InstallingtheBracketand
Self-LevelingValve
Partsneededforthisprocedure:
1Mountbracket
3
Carriagebolt(3/8x1inch)
3
Nut(3/8inch)
1
Self-levelingvalve
2
Straighttting
2
Elbowtting
2
Bolt(5/16x2-1/2inches)
2
Nut(5/16inch)
Procedure
1.Looselyinstallthemountbrackettothefront
sideoftheelectroniccontrolunitmountusing3
carriagebolts(3/8x1inch)and3nuts(3/8inch)
asshowninFigure1.
g311822
Figure1
1.Carriageboltandnut(3)
3.Electroniccontrolunit
mount
2.Bracket
2.Install2straightttingsand2elbowttingsto
theself-levelingvalve(Figure2).
g311823
Figure2
1.Straighttting(2)3.Elbowtting(2)
2.Self-levelingvalve
3.Torquethestraightttings94to115N∙m(69to
85ft-lb).Donottorquetheelbowttingsatthis
time.
4.Looselyinstallthevalvetothebracketusing2
bolts(5/16x2-1/2inches)and2nuts(5/16inch)
asshowninFigure3.
g311824
Figure3
1.Bolt(2)2.Nut(2)
2
3
InstallingtheHydraulic
Tubes
Partsneededforthisprocedure:
1
Straighttting
1
Tubewithcentertting
1
Tubewithextraendtting
1Tube
1Bulkheadtube
1
Elbowtting
Procedure
1.Disconnectthehoseandelbowttingfromport
A2(bottom,middle)ontheliftvalve(Figure4).
g312131
Figure4
1.HosefromportA2(bottom,
middle)
3.PortA2(bottom,middle)
2.Tubewithcentertting
2.InstallastraightttingtoportA2(bottom,
middle).Torquethettingto94to115N∙m(69
to85ft-lb).
3.Installthetubewithcenterttingfromport
D(left)ontheself-levelingvalvetoportA2
(bottom,middle)ontheliftvalve(Figure4).
4.Installthehosethatyoudisconnectedtothe
ttingonthetube.
5.DisconnectthehosefromportB2(top,middle)
ontheliftvalve(Figure5).
g312132
Figure5
1.Tubewithextraendtting3.PortB2(top,middle)
2.HosefromportB2(top,
middle)
4.Elbowtting
6.Installthetubewiththeextraendttingfrom
portC(right)ontheself-levelingvalvetoportB2
(top,middle)ontheliftvalve(Figure5).
7.Installtheelbowttingtothetubewiththeextra
endtting(Figure5).Torquethettingto94to
115N∙m(69to85ft-lb).
8.Installthehosethatyoudisconnectedfromport
B2(top,middle)totheelbowttingonthetube.
9.Markanddisconnecttheleftcylinderhosefrom
thetubeandtherightcylinderhosefromthe
bottomofthebulkhead(Figure6).
g312148
Figure6
1.PortA1(bottom,right)
4.Bulkhead,connectedto
rightcylinderhose
2.Tube
5.Leftcylinderhose
3.Mountplate
3
10.Removeanddiscardthetubeconnectedtoport
A1(bottom,right)ontheliftvalveandthemount
plate(Figure6).Retainthebulkheadnut.
11.InstallthetubetoportB(right)onthe
self-levelingvalveandportA1(bottom,right)on
theliftvalve(Figure7).
g312179
Figure7
1.PortB(right)3.PortA1(bottom,right)
2.Tube
12.InstallthebulkheadtubetoportA(rear)onthe
self-levelingvalveandthemountplate(Figure
8).Usethebulkheadnutyouretainedtosecure
ittothemountplate.
g312147
Figure8
1.PortA(rear)3.Leftcylinderhose
2.Bulkheadtube4.Bulkhead,connectedto
rightcylinderhose
13.Installtheleftandrightcylinderhosestothe
bulkheadtube(Figure8).
14.Torquetheelbowttingsintheself-levelingvalve
(seeFigure2)to94to115N∙m(69to85ft-lb).
15.Tightentheboltssecuringthevalve(seeFigure
3).
16.Torquetheendsofthe4tubesandthe4hoses
thatyouconnectedto37to45N∙m(27to33
ft-lb).
4
4
InstallingtheSwitch
Partsneededforthisprocedure:
1
Switch
1Wireharness
Procedure
1.Openthehood.
2.Plugthewireharnessinthebackofthe
self-levelingvalve.
3.Plugtheaccessorypower-inconnector(P03)
toanaccessoryconnectoronthemachinewire
harness(Figure9).
Note:Usetheaccessorypower-outconnector
(P04)onthewireharnesstoconnectadditional
kitstothemachine,ifneeded.
g312400
Figure9
1.Accessorypower-out
connector(P04)withcap
3.Accessoryconnectoron
machinewireharness
2.Accessorypower-in
connector(P03)
4.Routethewireharness,followingthemachine
wireharness,throughtheholeontheleftside
towardthefrontofthemachine(Figure10).
g312402
Figure10
1.Wireharness
5.Removethesecondplugfromthecontrolpanel,
androutethewireharnessthroughthehole
(Figure11).
g312401
Figure11
1.Switchconnectoronwire
harness
2.Switch
6.Plugthewireharnessintotheswitchandinstall
theswitch(Figure11).
7.Closethehoodandrear-accesscover.
5
Notes:
Notes:
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