Toro TimeCutter ZS 4200S Riding Mower User manual

Category
Lawnmowers
Type
User manual

This manual is also suitable for

FormNo.3417-355RevA
TimeCutter
®
ZS3200Sor4200S
RidingMower
ModelNo.74650—SerialNo.401000000andUp
ModelNo.74665—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3417-355*A
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
GrossHorsepower
Thegrossornethorsepowerofthisenginewas
laboratoryratedbytheenginemanufacturerin
accordancewiththeSocietyofAutomotiveEngineers
(SAE)J1940orJ2723.Asconguredtomeet
safety,emission,andoperatingrequirements,the
actualenginetorqueonthisclassofmowerwillbe
signicantlylower.
Gotowww.Toro.comtoviewspecicationsonyour
mowermodel.
Important:IfyouareusingamachinewithaToro
engineabove1500m(5,000ft)foracontinuous
period,ensurethattheHighAltitudeKithasbeen
installedsothattheenginemeetsCARB/EPA
emissionregulations.TheHighAltitudeKit
increasesengineperformancewhilepreventing
spark-plugfouling,hardstarting,andincreased
emissions.Onceyouhaveinstalledthekit,attach
thehigh-altitudelabelnexttotheserialdecalon
themachine.ContactanyAuthorizedToroService
DealertoobtaintheproperHighAltitudeKitand
high-altitudelabelforyourmachine.Tolocate
adealerconvenienttoyou,accessourwebsite
atwww.Toro.comorcontactourToroCustomer
CareDepartmentatthenumber(s)listedinyour
EmissionControlWarrantyStatement.
Removethekitfromtheengineandrestorethe
enginetoitsoriginalfactorycongurationwhen
runningtheengineunder1500m(5,000ft).Do
notoperateanenginethathasbeenconverted
forhigh-altitudeuseatloweraltitudes;otherwise,
youcouldoverheatanddamagetheengine.
Ifyouareunsurewhetherornotyourmachine
hasbeenconvertedforhigh-altitudeuse,lookfor
thefollowinglabel.
decal127-9363
Introduction
Thismachineisaride-on,rotary-bladeintendedtobe
usedbyhomeownersinresidentialapplications.Itis
primarilydesignedforcuttinggrassonwell-maintained
lawns.Itisnotdesignedforcuttingbrush,mowing
grassandothergrowthalongsidehighways,orfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.T oro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
FortheOperator’sManual,thecompletewarranty
details,ortoregisteryourproduct,usetheQR
codeorvisitwww.Toro.com.Youmayalsocallus
at1-888-384-9939torequestawrittencopyofthe
productwarranty.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g188142
Figure1
Undertheseat
1.Modelandserial-numberplate
Writetheproductmodelandserialnumbersinthe
spacebelow:
ModelNo.
SerialNo.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview....................................................11
Controls............................................................11
BeforeOperation.................................................13
BeforeOperationSafety...................................13
AddingFuel......................................................13
PerformingDailyMaintenance..........................14
BreakinginaNewMachine..............................14
UsingtheSafety-InterlockSystem....................15
PositioningtheSeat..........................................15
AdjustingtheMotion-ControlLevers.................16
ConvertingtoSideDischarge...........................16
DuringOperation.................................................18
DuringOperationSafety...................................18
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................20
OperatingtheThrottle.......................................21
StartingtheEngine...........................................21
ShuttingOfftheEngine.....................................22
UsingtheMotion-ControlLevers.......................22
DrivingtheMachine..........................................22
UsingtheSideDischarge.................................24
AdjustingtheHeightofCut...............................24
AdjustingtheAnti-ScalpRollers........................25
OperatingTips.................................................25
AfterOperation....................................................26
AfterOperationSafety......................................26
PushingtheMachinebyHand..........................26
TransportingtheMachine.................................27
Maintenance...........................................................29
RecommendedMaintenanceSchedule(s)...........29
Pre-MaintenanceProcedures..............................30
MaintenanceSafety..........................................30
RaisingtheSeat...............................................30
ReleasingtheMower-DeckCurtain..................30
Lubrication..........................................................31
GreasingtheBearings......................................31
EngineMaintenance...........................................31
EngineSafety...................................................31
ServicingtheAirCleaner..................................31
ServicingtheEngineOil....................................32
ServicingtheSparkPlug...................................35
CleaningtheBlowerHousing............................35
FuelSystemMaintenance...................................36
ReplacingtheIn-LineFuelFilter.......................36
ElectricalSystemMaintenance...........................37
ElectricalSystemSafety...................................37
ServicingtheBattery.........................................37
ServicingtheFuses..........................................38
DriveSystemMaintenance..................................39
CheckingtheTirePressure...............................39
ReleasingtheElectricBrake.............................39
BeltMaintenance................................................40
3
InspectingtheBelts..........................................40
ReplacingtheMowerBelt.................................40
MowerMaintenance.............................................41
ServicingtheCuttingBlades.............................41
LevelingtheMowerDeck..................................44
RemovingtheMowerDeck...............................47
InstallingtheMowerDeck.................................47
ReplacingtheGrassDeector..........................48
Cleaning..............................................................49
WashingtheUndersideoftheMower
Deck..............................................................49
DisposingofWaste...........................................49
Storage...................................................................50
StorageSafety..................................................50
CleaningandStorage.......................................50
StoringtheBattery............................................51
Troubleshooting......................................................52
Schematics.............................................................54
Safety
Thismachinehasbeendesignedinaccordancewith
ENISO5395:2013.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
Donotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or
onslopesgreaterthan15degrees.
Readandunderstandthecontentsofthis
OperatorsManualbeforestartingtheengine.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
Keepchildrenandbystandersoutoftheoperating
area.Neverallowchildrentooperatethemachine.
Stopthemachineandshutofftheenginebefore
servicing,fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthismanual.
4
SlopeIndicator
g011841
Figure4
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof
hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard
6.Keepbystandersasafe
distanceawayfromthe
battery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
decal93-7009
93-7009
1.Warning—donotoperatethemowerwiththedeectorup
orremoved;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
decal105-7015
105-7015
ForModelswith107cm(42-inch)Decks
1.Beltrouting
decal106-8717
106-8717
1.Readtheinstructionsbeforeservicingorperforming
maintenance.
2.Checktirepressureevery25operatinghours.
3.Greaseevery25operatinghours.
4.Engine
decal119-8814
119-8814
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
6
decal119-8815
119-8815
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
decal120-5469
120-5469
1.Heightofcut
decal121-0771
121-0771
1.Choke4.SLOWposition
2.FASTposition
5.Powertakeoff(PTO),blade-controlswitch
3.Continuous-variablesetting
7
decal121-2989b
121-2989
1.Bypassleverpositionfor
pushingthemachine
2.Bypassleverpositionfor
operatingthemachine
131-3948
decal131-3948
131-3948
1.Slow
3.Fast
2.Towing
8
decal132-0869
132-0869
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.Theoperatormustreviewtheinstructionsforoperatingthemachineonslopesinthe
OperatorsManualandreviewtheconditionsinwhichthemachineisbeingoperatedtodeterminewhetherthemachinecanbeoperated
intheconditionsonthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,
keepthecuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingon
slopescancausethemachinetobecomeunstable.
1.Warning—readthe
Operator'sManual.
3.Cuttinghazardofhand,
mowerblade;pinching
hazardofhand,belt—keep
handsandfeetawayfrom
movingparts;keepall
guardsandshieldsinplace.
5.Ramptipping
hazard—whenloading
ontoatrailer,donotuse
dualramps;useonlya
singlerampwideenough
forthemachineandthat
hasaninclinelessthan
15degrees;backupthe
ramp(inreverse)anddrive
forwardofftheramp.
7.Tippinghazardon
slopes—donotuseon
slopesnearopenwater;do
notuseonslopesgreater
than15degrees.
2.Warning—beforeservicing,
engagetheparkingbrake,
removethekeyandthe
sparkplugconnection.
4.Thrownobject
hazard—keepbystanders
awayfromthemachine;
removedebrisfromthe
areabeforemowing;keep
thedeectorshielddown.
6.Bodilyharmhazard—no
riders;lookbehindyou
whenmowinginreverse.
9
decal132-0872
132-0872
1.Thrownobject
hazard—keepbystanders
awayfromthemachine.
3.Severinghazardofhand
orfoot—keepawayfrom
movingparts.
2.Thrownobjecthazard,
raisedbafe—donot
operatethemachinewith
anopendeck;usea
baggerorabafe.
4.Entanglement
hazard—keepaway
frommovingparts;keep
allguardsandshieldsin
place.
decal138-2456
138-2456
1.ReadtheOperators
Manual.
3.Donotoverllthefuel
tank.
2.Parkthemachineona
levelsurfacewhenlling
thefueltank.
10
ProductOverview
g020240
Figure5
1.Footrest
5.Controlpanel9.Deector
13.Frontcasterwheels
2.Height-of-cutlever6.Operatorseat
10.Engine
3.Motion-controllever7.Reardrivewheel
11.Washouttting
4.SmartSpeed
TM
lever
8.Fuel-tankcap12.Mowerdeck
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine.
g027890
Figure6
ControlPanel
1.Throttle/Choke
3.Blade-controlswitch
(powertakeoff)
2.Ignitionswitch
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART.Referto
StartingtheEngine(page21).
Throttle/ChokeControl
Thethrottleandchokecontrolsarecombinedinto1
controllever.Thethrottlecontrolstheenginespeed
andhasacontinuous-variablesettingfromSLOWto
FAST(Figure6).
Blade-ControlSwitch(Power
Takeoff)
Theblade-controlswitch,representedbya
power-takeoff(PTO)symbol,engagesand
disengagespowertothemowerblades(Figure6).
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine
forward,reverse,andturneitherdirection(Figure5).
11
ParkPosition
Movethemotion-controlleversoutwardfromthe
centertothePARKpositionwhenexitingthemachine
(Figure24).Alwayspositionthemotion-controllevers
intothePARKpositionwhenyoustopthemachineor
leaveitunattended.
SmartSpeedControlSystem
Lever
TheSmartSpeedControl-Systemlever,located
belowtheoperatingposition,givesyouachoiceto
drivethemachineat3speedranges—trim,tow,and
mow(Figure27).
Fuel-PresenceWindow
Youcanusethefuelwindow,locatedontheleftside
ofthemachine,toverifythepresenceoffuelinthe
tank(Figure7).
g014521
Figure7
1.Fuel-presencewindow
Height-of-CutLever
Usetheheight-of-cutlevertolowerandraisethedeck
fromtheseatedposition.Movingtheleverup(toward
you)raisesthedeckfromthegroundandmovingthe
leverdown(awayfromyou)lowersthedecktoward
theground.Adjusttheheight-of-cutonlywhilethe
machineisnotmoving(Figure28).
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.T oro.comforalistofallapprovedattachments
andaccessories.
Tobestprotectyourinvestmentandmaintainoptimal
performanceofyourT oroequipment,countonT oro
genuineparts.Whenitcomestoreliability,T oro
deliversreplacementpartsdesignedtotheexact
engineeringspecicationofourequipment.Forpeace
ofmind,insistonTorogenuineparts.
12
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
Beforemowing,alwaysinspectthemachineto
ensurethattheblades,bladebolts,andcutting
assembliesareingoodworkingcondition.
Replacewornordamagedbladesandboltsinsets
topreservebalance.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould
throw.
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories
requiredtooperatethemachineproperlyand
safely.
FuelSafety
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlingfuel.Fuelvaporsare
ammableandexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfueltothefuel
tankwhiletheengineisrunningorwhilehot.
Donotrefuelthemachineindoors.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersontheground,awayfromyourvehicle
beforelling.
Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot
possible,thenrefuelfromaportablecontainer
ratherthanafuel-dispensernozzle.
Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking
condition.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.Donotusea
nozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.Wipeupanyfuelthatspills.
Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymorethan
a30-daysupplyoffuel.
Donotllthefueltankcompletelyfull.Addfuelto
thefueltankuntilthelevelis6to13mm(1/4to
1/2inch)belowthebottomofthellerneck.This
emptyspaceinthetankallowsfueltoexpand.
Avoidprolongedbreathingofvapors.
Keepyourfaceawayfromthenozzleandfuel
tankopening.
Avoidcontactwithskin;washoffspillswith
soapandwater.
AddingFuel
RecommendedFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
Donotaddoiltogasoline.
13
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
Keepsfuelfreshduringstorageof90daysorless
(drainthefueltankwhenstoringthemachinefor
morethan90days)
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner
tothefuel.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.T ominimize
thechanceofvarnishdepositsinthefuelsystem,
usefuelstabilizeratalltimes.
FillingtheFuelTank
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Cleanaroundthefuel-tankcap.
5.Fillthefueltanktothebottomofthellerneck
(Figure8).
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto
expand.
g027243
Figure8
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page29).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
14
UsingtheSafety-Interlock
System
WARNING
Ifthesafety-interlockswitchesare
disconnectedordamaged,themachinecould
operateunexpectedly,causingpersonal
injury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
Understandingthe
Safety-InterlockSystem
Thesafety-interlocksystemisdesignedtopreventthe
enginefromstartingunless:
Theblade-controlswitch(PTO)isdisengaged.
Themotion-controlleversareinthePARKposition.
Thesafety-interlocksystemalsoisdesignedtoshut
offtheenginewheneverthecontrolleversareoutof
thePARKpositionandyourisefromtheseat.
TestingtheSafety-Interlock
System
Testthesafety-interlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow,haveanAuthorized
ServiceDealerrepairthesafetysystemimmediately.
1.Sitontheseat,movethemotion-controllevers
inthePARKposition,andmovetheblade-control
switchtotheONposition.Trystartingthe
engine;theengineshouldnotcrank.
2.Sitontheseatandmovetheblade-controlswitch
totheOFFposition.Moveeithermotion-control
levertothecenter,unlockedposition.Try
startingtheengine;theengineshouldnotcrank.
Repeatwiththeothermotion-controllever.
3.Sitontheseat,movetheblade-controlswitch
totheOFFposition,andlockthemotion-control
leversinthePARKposition.Starttheengine.
Whiletheengineisrunning,engagethe
blade-controlswitch,andriseslightlyfromthe
seat;theengineshouldshutoff.
4.Sitontheseat,movetheblade-controlswitch
totheOFFposition,andlockthemotion-control
leversinthePARKposition.Starttheengine.
Whiletheengineisrunning,movethe
motion-controlleverstothecenter,unlocked
position,engagetheblade-controlswitch,and
riseslightlyfromtheseat;theengineshould
shutoff.
PositioningtheSeat
Theseatcanmoveforwardandbackward.Position
theseatwhereyouhavethebestcontrolofthe
machineandaremostcomfortable(Figure9).
g027249
Figure9
15
Adjustingthe
Motion-ControlLevers
AdjustingtheHeight
Youcanadjustthemotion-controllevershigheror
lowerformaximumcomfort(Figure10).
g027252
Figure10
AdjustingtheTilt
Youcanadjustthemotion-controlleversforwardor
rearwardforyourcomfort.
1.Loosentheupperboltholdingthecontrollever
tothecontrol-armshaft.
2.Loosenthelowerboltjustenoughtopivotthe
controlleverforwardorrearward(Figure10).
3.Tightenbothboltstosecurethecontrolleverin
thenewposition.
4.Repeattheadjustmentfortheothercontrollever.
ConvertingtoSide
Discharge
Machineswith81cm(32-inch)
MowerDecks
Themowerdeckandmowerbladesshippedwiththe
machineweredesignedforoptimummulchingand
side-dischargeperformance.
RemovingtheDischargeCoverforSide
Discharging
1.Parkthemachineonalevelsurface,disengage
theblade-controlswitch,andengagetheparking
brake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Removethewingnutandboltsecuringthe
coverinplace(Figure11).
Note:Retainallofthepartsforfutureuse.
g004582
Figure11
1.Grassdeector
4.Hingepin
2.Dischargecover5.Wingnut
3.Lowerlip
4.Removethehingepinsecuringthecovertothe
deck(Figure11).
5.Liftthecoveroutandawayfromthedeck.
6.Lowerthegrassdeectoroverthedischarge
opening.
Important:Ensurethatthemowerhas
ahingedgrassdeectorthatdisperses
clippingstothesideanddowntowardthe
turfwhileinside-dischargemode.
16
InstallingtheDischargeCoverforMulching
1.Parkthemachineonalevelsurface,disengage
theblade-controlswitch,andengagetheparking
brake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Liftthegrassdeectorandplacethedischarge
coverovertheopeningontothelowerlipofthe
mowerandslideitintothefronthinge(Figure
11).
4.Slidethehingepinthroughthehinge(Figure11).
5.Securethedischargecovertothemowerwith
thewingnut(Figure11).
6.Lowerthegrassdeectoroverthedischarge
opening.
Machineswith107cm(42-inch)
MowerDecks
Themowerdeckandmowerbladesshippedwiththe
machineweredesignedforoptimummulchingand
side-dischargeperformance.
RemovingtheDischargeCoverfor
Side-Discharging
1.Parkthemachineonalevelsurface,disengage
theblade-controlswitch,andengagetheparking
brake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Releasetheexiblelatchfromthelatchretainer
onthedischargecoverandpivotthedischarge
covertotheright(Figure12).
g230251
Figure12
1.Latchretainer3.Dischargecover
2.Latch
4.Releasethehook-shapedlatchontopofthe
dischargecoverfromthepivotrod(Figure16).
5.Anglethemetaltabonthedischargecoverout
oftheslotinthebracketweldedtothemower
deck(Figure13).
g230250
Figure13
1.Dischargecover3.Bracketonthemower
deck
2.Metaltab
InstallingtheDischargeCoverforMulching
1.Parkthemachineonalevelsurface,disengage
theblade-controlswitch,andengagetheparking
brake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Anglethemetaltabonthedischargecoverinto
theslotinthebracketweldedtothemowerdeck
(Figure14).
g230248
Figure14
1.Dischargecover3.Bracketonthemower
deck
2.Metaltab
4.Pivotthedischargecoverbackandtowardthe
decksothatthedischargecoveralignswiththe
mowerdeck(Figure15).
17
g230249
Figure15
5.Onthetopofthedischargecover,engagethe
hook-shapedlatcharoundthepivotrodofthe
deectorassembly(Figure16).
g230253
Figure16
1.Deector
3.Pivotrod
2.Latch4.Dischargecover
6.Securethedischargecovertothedeckby
hookingtheexiblelatchonthedischargecover
intotheretaineronthedeck(Figure12).
DuringOperation
DuringOperationSafety
GeneralSafety
Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor
propertydamage.
Wearappropriateclothing,includingeye
protection;longpants;slip-resistant,substantial
footwear;andhearingprotection.Tiebacklong
hairanddonotwearjewelry.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Nevercarrypassengersonthemachineandkeep
bystandersandpetsawayfromthemachine
duringoperation.
Operatethemachineonlyingoodvisibilitytoavoid
holesorhiddenhazards.
Avoidmowingonwetgrass.Reducedtraction
couldcausethemachinetoslide.
Ensurethatalldrivesareinneutral,theparking
brakeisengaged,andyouareintheoperating
positionbeforeyoustarttheengine.
Keepyourhandsandfeetawayfromthecutting
units.Keepclearofthedischargeopeningatall
times.
Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscureyour
vision.
Donotmowneardrop-offs,ditches,or
embankments.Themachinecouldsuddenlyroll
overifawheelgoesovertheedgeoriftheedge
givesway.
Stopthebladeswheneveryouarenotmowing.
Stopthemachineandinspectthebladesafter
strikinganobjectorifthereisanabnormal
vibrationinthemachine.Makeallnecessary
repairsbeforeresumingoperation.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe
machine.Alwaysyieldtheright-of-way.
Disengagethedrivetothecuttingunitandshut
offtheenginebeforeadjustingtheheightof
cut(unlessyoucanadjustitfromtheoperating
position).
Neverrunanengineinanareawhereexhaust
gasesareenclosed.
Neverleavearunningmachineunattended.
18
Beforeleavingtheoperatingposition(including
toemptythecatchersortounclogthechute),do
thefollowing:
Stopthemachineonlevelground.
Disengagethepowertake-offandlowerthe
attachments.
Engagetheparkingbrake.
Shutofftheengineandremovethekey.
Waitforallmovingpartstostop.
Donotoperatethemachinewhenthereistherisk
oflightning.
Donotusethemachineasatowingvehicleunless
ithasahitchinstalled.
Donotchangethegovernorspeedoroverspeed
theengine.
Useonlyaccessoriesandattachmentsapproved
byToro.
Thismachineproducessoundlevelsinexcess
of85dBAattheoperatorsearandcancause
hearinglossthroughextendedperiodsof
exposure.
g229846
Figure17
1.Wearhearingprotection.
SlopeSafety
Slopesareamajorfactorrelatedtolossofcontrol
androlloveraccidents,whichcanresultinsevere
injuryordeath.Theoperatorisresponsiblefor
safeslopeoperation.Operatingthemachineon
anysloperequiresextracaution.Beforeusingthe
machineonaslope,dothefollowing:
Reviewandunderstandtheslopeinstructions
inthemanualandonthemachine.
Useanangleindicatortodeterminethe
approximateslopeangleofthearea.
Neveroperateonslopesgreaterthan15
degrees.
Evaluatethesiteconditionsofthedayto
determineiftheslopeissafeformachine
operation.Usecommonsenseandgood
judgmentwhenperformingthisevaluation.
Changesintheterrain,suchasmoisture,can
quicklyaffecttheoperationofthemachineon
aslope.
Identifyhazardsatthebaseoftheslope.Do
notoperatethemachineneardrop-offs,ditches,
embankments,water,orotherhazards.The
machinecouldsuddenlyrolloverifawheelgoes
overtheedgeortheedgecollapses.Keepasafe
distance(twicethewidthofthemachine)between
themachineandanyhazard.Useawalk-behind
machineorahandtrimmertomowthegrassin
theseareas.
Avoidstarting,stopping,orturningthemachineon
slopes.Avoidmakingsuddenchangesinspeedor
direction;turnslowlyandgradually.
Donotoperateamachineunderanyconditions
wheretraction,steering,orstabilityisinquestion.
Beawarethatoperatingthemachineonwet
grass,acrossslopes,ordownhillmaycausethe
machinetolosetraction.Lossoftractiontothe
drivewheelsmayresultinslidingandalossof
brakingandsteering.Themachinecanslideeven
ifthedrivewheelsarestopped.
Removeormarkobstaclessuchasditches,holes,
ruts,bumps,rocks,orotherhiddenhazards.Tall
grasscanhideobstacles.Uneventerraincould
overturnthemachine.
Useextracarewhileoperatingwithaccessoriesor
attachments,suchasgrass-collectionsystems.
Thesecanchangethestabilityofthemachine
andcausealossofcontrol.Followdirectionsfor
counterweights.
Ifpossible,keepthedeckloweredtotheground
whileoperatingonslopes.Raisingthedeckwhile
operatingonslopescancausethemachineto
becomeunstable.
19
g229111
Figure18
1.SafeZone—usethe
machinehereonslopes
lessthan15degreesor
atareas.
4.W=widthofthemachine
2.DangerZone—usea
walk-behindmowerand/or
ahandtrimmeronslopes
greaterthan15degrees
andneardrop-offsor
water.
5.Keepasafedistance
(twicethewidthofthe
machine)betweenthe
machineandanyhazard.
3.Water
TowingSafety
Donotattachtowedequipmentexceptatthehitch
point.
Followtheattachmentmanufacturer's
recommendationforweightlimitsfortowed
equipmentandtowingonslopes.T owedweight
mustnotexceedtheweightofthemachine,
operator,andballast.Usecounterweightsor
wheelweightsasdescribedintheattachment,or
intowingthemachineOperatorsManual.
Neverallowchildrenorothersinoronthetowed
equipment.
Onslopes,theweightofthetowedequipmentmay
causelossoftraction,increasedriskofrollover,
andlossofcontrol.Reducethetowedweightand
slowdown.
Thestoppingdistanceincreaseswiththeweight
ofatowedload.Travelslowlyandallowextra
distancetostop.
Makewideturnstokeeptheattachmentclearof
themachine.
OperatingtheMower
Blade-ControlSwitch(PTO)
Theblade-controlswitch(PTO)startsandstopsthe
mowerbladesandanypoweredattachments.
EngagingtheBlade-Control
Switch(PTO)
g008945
Figure19
Note:Alwaysengagethebladeswiththethrottlein
theFASTposition(Figure20).
g186693
Figure20
20
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Toro TimeCutter ZS 4200S Riding Mower User manual

Category
Lawnmowers
Type
User manual
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