ESAB LTS 250 User manual

Valid for serial no. 008, 3060458 343 027 030324

PROWELDER 160

PROWELDER 250

LTS 160, LTS 250

Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè

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Rights reserved to alter specifications without notice.

Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.

Ðóññêèé 3...............................................

ENGLISH 14..............................................

Ðóññêèé

TOCr

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1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................

2 ÂÂÅÄÅÍÈÅ 5.......................................................

2.1 Ñîñòàâ îáîðóäîâàíèÿ 5....................................................

2.2 Ïðîãðàììèðóþùèé áëîê óïðàâëåíèÿ 6.....................................

2.3 Ïðèìåíåíèå 6.............................................................

3 ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ 7..........................................

4 ÌÎÍÒÀÆ ÓÑ ÒÀÍÎÂÊÈ 8.............................................

4.1 Óñòàíîâêà íà ðàáî÷åå ìåñòî 8..............................................

4.2 Ïðàâèëà ñòðîïîâêè 8.......................................................

4.3 Ïîäêëþ÷åíèå ê ñåòè 9......................................................

4.4 Ñîãëàñóþùåå ñîïðîòèâëåíèå 9.............................................

4.5 Ïîäêëþ÷åíèå âñåõ óñòðîéñòâ ñèñòåìû ñâàðêè 10.............................

5ÝÊÑÏËÓÀÒÀÖÈßÓÑÒÀÍÎÂÊÈ 11......................................

5.1 Óïðàâëåíèÿ è ðàçú¸ìû 11...................................................

5.2 Áëîê âîäÿíîãî îõëàæäåíèÿ 12...............................................

5.3 Çàùèòà îò ïåðåãðåâà 12.....................................................

5.4 Ïðåäîõðàíèòåëü ïîòîêà æèäêîñòè 12.........................................

5.5 Ïðåäîõðàíèòåëü ïîòîêà çàùèòíîãî ãàçà 12...................................

5.6 Ñîîáùåíèÿ îá îøèáêàõ 12..................................................

6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÅÀÍÈÅ 13.................................

6.1 Îñìîòð è ÷èñòêà 13.........................................................

7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 13.......................................

ÑÕÅÌÀ 26..............................................................

ÑÏÈÑÎÊ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 31........................................

ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 47...........................

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1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ

Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè

áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè

áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê á åçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî

îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû

òðóäà íà ðàá î÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.

Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé

ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü

îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ

îáîðóäîâàíèÿ.

1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:

S èíñòðóêöèè ïî ýêñïëóàòàöèè

S ðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà

S íàçíà÷åíèå îáîðóäîâàíèÿ

S ïðàâèëà òåõíèêè áåçîïàñíîñòè

S òåõíîëîãèþ ñâàðêè

2. Îïåðàòîð îáåñïå÷èâàåò:

S óäàëåíèå ïîñòîðîííèõ ëèö èç ðàáî÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå

S çàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî÷íîé äóãè

3. Ðàáî÷åå ìåñòî äîëæíî:

S îòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè

S íå èìåòü ñêâîçíÿêîâ

4. Ñðåäñòâà çàùèòû ïåðñîíàëà

S Âî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,

íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.

S Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,

øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ì îãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè

âûçâàòü îæîãè.

5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè

S Ïðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.

S Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ

òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.

S Â ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà

ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.

S Çàïðåùàåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî

âðåìÿ ýêñïëóàòàöèè.

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Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.

ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!

ÎÑ ÒÎÐÎÆÍÎ!

ÄÓÃÎ

Àß Ñ

ÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎ ËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß

ÏÎÑÒ ÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ

ÑÅÕ ÏÐÀ

ÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,

ÄÅÉÑÒ

ÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛ

ÀÒÜ Ñ

ÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,

ÏÐÅÄÑÒÀ

ËÅÍÍÛÅ ÈÇÃÎÒÎ

ÈÒÅËÅÌ Ñ

ÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄÎ

ÀÍÈß.

ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.

S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è

ïðàâèëàìè.

S Íå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè

÷àñòÿìè òåëà, ìîêðûìè ðóêàâèöàìè è ìîêðîé îäåæäîé.

S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.

S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.

ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà

S Èñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ.

S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à

òàêæå âûòÿæíàÿ âåíòèëÿöèÿ èç çîíû ñâàðêè.

ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.

S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâå òíûå ëèíçû è çàùèòíóþ

ñïåöîäåæäó.

S Äëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.

ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ

S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ

ïîáëèçîñòè îò ìåñòà ñâàðêè.

∅ÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà

S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû

ñëóõà.

S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.

ÍÅÈÑÏÐÀ

ÍÎÑÒÈ - - Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó

îáîðóäîâàíèþ

2 ÂÂÅÄÅÍÈÅ

LTS 160, LTS 250 ñâàðî÷íûé èñòî÷íèê ïèòàíèÿ, ïðåäíàçíà÷åííûé ä ëÿ

ìåõàíèçèðîâàííîé àðãîíî-äóãîâîé ñâàðêè (TIG).

Ñâàðî÷íûé èñòî÷íèê ïèòàíèÿ LTS èìååò ñèñòåìó ïðèíóäèòåëüíîãî

âîçäóøíîãî îõëàæäåíèÿ, à òàêæå âñòðîåííûé áëîê âîäÿíîãî îõëàæäåíèÿ

ñâàðî÷íîé ãîðåëêè.

LTS - èìååò âîçìîæíîñòü ïîäêëþ÷åíèÿ ê âíåøíåìó ïåðñîíàëüíîìó

êîìïüþòåðó.

2.1 Ñîñòàâ îáîðóäîâàíèÿ

Óñòàíîâêà LTS 160, LTS 250 ïîñòàâëÿåòñÿ â êîìïëåêò å ñ:

S Ïðîãðàììèðóþùèì áëîêîì óïðàâëåíèÿ ñ ñîåäèíèòåëüíûì êàáåëåì (10 ì)

S Âîçâðàòíûì êàáåëåì (5ì) ñî ñòðóáöèíîé çàçåìëåíèÿ

S Ãàçîâûé øëàíã (2 ì) ñ çàæèìîì.

S Ñîãëàñóþùåå ñîïðîòèâëåíèå

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S Èíñòðóêöèþ ïî ïðîãðàììèðîâàíèþ: Øâåäñêèé, Àíãëèéñêèé, Íåìåöêèé,

Ôðàíöóçñêèé.

S PC ïëàòà

2.2 Ïðîãðàììèðóþùèé áëîê óïðàâëåíèÿ

Áëîê óïðàâëåíèÿ LTS ïîçâîëÿåò:

S Ñîçäàâàòü ïðîãðàììó ñâàðêè ñ èñïîëüçîâàíèåì ðàçëè÷íûõ ñâàðî÷íûõ

ãîëîâîê.

S Îñóùåñòâëÿòü ñâàðêó ñîãëàñíî çà äàííûõ ðåæèìîâ.

S Õðàíèòü ñâàðî÷íûå ïðîãðàììû êàê âî âíóòðåííåé ïàìÿòè

ìèêðîïðîöåññîðà, òàê è âî âíåøíåì ïåðñîíà ëüíîì êîìïüþòåðå.

S Îñóùåñòâëÿòü îáìåí äàííûìè ìåæäó ðàçëè÷íûìè áëîêàìè óïðàâëåíèÿ.

S Ïðîèçâîäèòü íàñòðîéêó ðåæèìîâ ïðè ðó÷íîé ñâàðêå TIG.

Ïîäðîáíåå î ïðîãðàììèðîâàíèè ïàðàìåòðîâ ñâàðêè ñì. Èíñòðóêöèþ ïî

ïðîãðàììèðîâàíèþ

Èíñòðóêöèè ïî ïðîãðàììèðîâàíèþ âûïóùåíû íà ñ ëåäóþùèõ ÿçûêàõ:

ßçûê Àðòèêóëüíûé

Àíãëèéñêèé 0457 706 X74 Ôðàíöóçñêèé 0457 706 X76

Íåìåöêèé 0457 706 X75 Øâåäñêèé 0457 706 X70

Èòàëüÿíñêèé 0457 706 X79 Ôèíñêèé 0457 706 X73

Íîðâåæ ñêèé 0457 706 X72 Äàòñêèé

(äåéñòâè-òåëåí 990401)

0457 706 X71

Ãîëëàíäñêèé

(äåé-ñòâèòåëåí 990401)

0457 706 X77 Èñïàíñêèé

(äåé-ñòâèòåëåí 990401)

0457 706 X78

Ïîðòóãàëüñêèé

(äåéñòâèòåëåí 990401)

0457 706 X80

2.3 Ïðèìåíåíèå

Óñòàíîâêà LTS ìîæåò áûòü èñïîëüçîâàíà ïðè ñâàðêå ñîâìåñòíî ñ:

S Îðáèòàëüíûìè òðóáîñâàðî÷íûìè ãîëîâêàìè

S Ãîëîâêàìè äëÿ ïðèâàðêè òðóá äèàìåòðîì 12-60 ìì ê òðóáíûì äîñêàì

S Óñòàíîâêîé àâòîìàòè÷åñêîé ñâàðêè A25STB ñ ïëàâàþùåé ãîëîâêîé

S Ãîðåëêîé ðó÷íîé TIG ñâàðêè.

Ïðîâîëîêîïîäàþùèì ìåõàíèçìîì, ïîäêëþ÷àåìûì ê LTS.

Âíåøíèìè óñòðîéñòâàìè âðàùåíèÿ è ïåðåìåùåíèÿ äåòàëåé ( ðîëèêîîïîðû,

ìàíèïóëÿòîðû è ò. ä..), óïðàâëÿåìûìè áëîêîì PAL 3.

Äîïîëíèòåëüíûå ïðèíàäëåæíîñòè ESAB äëÿ ìåõàíèçèðîâàííîé è ðó÷íîé

ñâàðêè ñì. Ñòð. 47.

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3 ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ

LTS 160 LTS 250

Ñåòåâîå íàïðÿæåíèå 230 V ±10%, 1∼ 50/60 Hz 400 V ±10%, 3∼ 50/60 Hz

Äîïóñòèìàÿ íàãðóçêà ïðè:

ÏÅ 35 %

ÏÅ 60 %

ÏÅ 100 %

160 A / 16 V

110A/15V

80 A / 13 V

250 A / 20 V

180 A / 17 V

140 A / 16 V

Ìîùíîñòü õîëîñòîãî õîäà 50 W 55 W

Êîýôôèöèåíò ìîùíîñòè 0,68 0,61

Ê.Ï.Ä. ≥0,75 ≥0,75

Íàïðÿæåíèå õîëîñòîãî õîäà 70 V 70 V

Òîê ïåðâèöíîéñåòèïðè:

ÏÅ 100%

9A 8A

Ïîäæèã ïðè Å× Å×

Ãàáàðèòû,lxwxh

áåç îõëàæäàþùåãî àãðåãàòà

ñ îõëàæäàþùèì àãðåãàòîì

515 x 285 x 620 mm

515 x 285 x 835 mm

515 x 285 x 620 mm

515 x 285 x 835 mm

Ååñ

áåç îõëàæäàþùåãî àãðåãàòà

ñ îõëàæäàþùèì àãðåãàòîì

37 kg

56,5 kg

38 kg

57,5 kg

Òåìïåðàòóðíûé êëàññ F (155 _C) F (155 _C)

Ê ëàññ çàùèòû IP 23 IP 23

Êëàññ ïðèìåíåíèÿ

Äèàïàçîí ðåãóëèðîâàíèÿ

LTS 160 LTS 250

Ðàáî÷àÿ çîíà, ñâàðî÷íûé

òîê

5 A / 10 V -- 160 A / 16 V 5 A / 10 V -- 250 A / 20 V

∅àã ðåãóëèðîâàíèÿ 1A 1A

Ñêîðîñòü ïîäàöè

ïðîâîëîêè

0.10--2.50 m/min 0.10--2.50 m/min

Åðåìÿ èìïóëüñà è ïàóçû 0,01 -- 25,0 ñåê 0,01 -- 25,0 ñåê

Åðåìÿ ïîäîãðåâà 0 -- 600 ñåê 0 -- 600 ñåê

Ïðåäâàðèòåëüíàÿ

ïðîäóâêà, Êîíåöíàÿ

ïðîäóâêà

0 -- 6000 ñåê 0 -- 6000 ñåê

Íàðàñòàíèå è óáûâàíèå

òîêà

0,1 -- 25 ñåê 0,1 -- 25 s

Åðåìÿ ñåêòîðà 0--10r 0--10r

∅àã ðåãóëèðîâàíèÿ

âðåìåíè ñåêòîðà

0,001 r 0,001 r

Ðàáî÷èé öèêë

Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóò íîãî èíòåðâàëà, â òå÷åíèå

êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè

èñòî÷íèêà ïèòàíèÿ ñâàðî÷íîãî àãðåãàòà.

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Êëàññ êîæóõà

Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ

îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è

âíóòðåííåé óñòàíîâêè.

Ê ëàññ çîíû óñòàíîâêè

Ýòîò ñèìâîë îçíà÷àåò, ÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ

ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðîòîêîì.

4 ÌÎÍÒÀÆ ÓÑÒÀÍÎÂÊÈ

Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâà ëèôèöèðîâàííûì

ñïåöèàëèñòîì.

ÂÍÈÌÀÍÈÅ!

Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè

èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðà äèî÷àñòîòíûå ïîìåõè.

Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.

4.1 Óñò àíîâêà íà ðàáî÷åå ìåñòî

Óñòàíîâèòå óñòàíîâêó òàê, ÷òîáû íè÷òî íå ïðåïÿòñòâîâàëî ïðèòîêó è îòòîêó

âîçäóõà â ñèñòåìå âåíòèëÿöèè

4.2 Ïðàâèëà ñòðîïîâêè

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4.3 Ïîäêëþ÷åíèå ê ñåòè

S Óáåäèòåñü â òîì, ÷òî âûïðÿìèòåëü ïîäñîåäèíåí ê ïèòàþùåé ñåòè

ñîîòâåòñòâóþùåãî íàïðÿæåíèÿ ñ òðåáóåìûì ïðåäîõðàíèòåëåì.

Çàçåìëåíèå ñîãëàñíî äåéñòâóþùèì íîðìàì.

Òàáëè÷êà ñî ñõåìîé è äàííûìè ïî ïîäêëþ÷åíèþ íàõîäèòñÿ

Rekommenderad kabelarea och säkringsstorlek

LTS 160 LTS 250

Ñåòåâîå íàïðÿæåíèå 230 V 400 V

Âàñòîòà îïóñòèìñåòè 50--60 Hz 50--60 Hz

Ïëàâêèé ïðåäîõðàíèòåëü

16 A 16 A

Ñå÷åíèå êàáåëÿ,

3x2,5mm

4x1,5mm

4.4 Ñîãëàñóþùåå ñîïðîòèâëåíèå

Ä ëÿ èçáåæàíèÿ âîçìîæíûõ èñêàæåíèé â

êîììóíèêàöèè ñ îáîèõ êîíöîâ êàáåëÿ óïðàâëåíèÿ

CAN-bus íåîáõîäèìî óñòàíîâèòü ñîãëàñóþùèå

ñîïðîòèâëåíèÿ.

Îäíî èç íèõ ÿâëÿåòñÿ âñòðîåííûì â áëîê

óïðàâëåíèÿ. Äðóãîå óñòàíàâëèâàåòñÿ íà ðàçú¸ìå

çàäíåé ñòåíêè èñò î÷íèêà ïèòàíèÿ, êàê ýòî ïîêàçàíî

íà ðèñóíêå, ïðèâåäåííîì íèæå.

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4.5 Ïîäêëþ÷åíèå âñåõ óñòðîéñòâ ñèñòåìû ñâàðêè

A--A Ñîåäèíèòåëüíûé êàá åëü áëîêà óïðàâëåíèÿ

B--B, Z -- Z Ñîåäèíèòåëüíûé êàá åëü - ïîäàþùåãî

ìåõàíèçìà

C--C, S--S Ñîåäèíèòåëüíûé êàáåëü - âðàùåíèÿ

D--D Ñîåäèíèòåëüíûé êàáåëü - îò âíåøíåãî ÏÊ

G--G Ñîåäèíèòåëüíûé øëàíã ñèñòåìû âîäÿíîãî

îõëàæäåíèÿ (Âõîä)

H--H Ñîåäèíèòåëüíûé øëàíã ñèñòåìû âîäÿíîãî

îõëàæäåíèÿ (Âûõîä)

J--J Ñâàðî÷íûé êàáåëü

L--L Ñåòü óïðàâëåíèÿ ãîðåëêè TIG

M--M Ãà ç î â û é ø ë à í ã ( Â õ îä )

N--N Ãà ç î â û é ø ë à í ã ( Â û õ î ä )

P--P Ñîåäèíèòåëüíûé êàá åëü - ê âíåøíåìó ÏÊ

Q--Q Ðàçú¸ì âîçâðàòíîãî êàáåëÿ (+)

R--R Ñîåäèíèòåëüíûé êàáåëü - ïåðåäà÷è èìïóëüñîâ

T--T,V--V Ñîåäèíèòåëüíûé êàáåëü - CAN 42 Â

X Ñîåäèíèòåëüíûé êàáåëü - âíåøíèé ìîòîð

U--U Ñîåäèíèòåëüíûé êàáåëü - VEC ìîòîð

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5ÝÊÑÏËÓÀÒÀÖÈßÓÑÒÀÍÎÂÊÈ

Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì

ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!

5.1 Óïðàâëåíèÿ è ðàçú¸ìû

1 Ðàçú¸ì áëîêà óïðàâëåíèÿ 11 Ïðåäîõðàíèòåëü 1.25 A (230 Å)

2 Ðàçú¸ì CAN 42 Â êàáåëÿ áëîêà

óïðàâëåíèÿ PAL 3 è êàá åëÿ A25 VEC --

ìîòîðà

12 Ðàçú¸ì êàáåëÿ ñèñòåìû âîäÿíîãî

îõëàæäåíèÿ 230 V, 1.25 A

3 Áåëàÿ êîíòðîëüíàÿ ëàìïà íàïðÿæåíèÿ

ñåòè

13 Ðàçú¸ì ïðåäîõðàíèòåëÿ ïîòîêà æèäêîñòè

4 Îðàíæåâàÿ êîíòðîëüíàÿ ëàìïà

ïåðåãðóçêè

14 Ðàçú¸ì øëàíãà çàùèòíîãî ãàçà

5 Âûêëþ÷àòåëü ñèñòåìû âîäÿíîãî

îõëàæäåíèÿ ÂÊË/ÂÛÊË

15 Ðàçú¸ì ê à áåëÿ óïðàâëåíèÿ ãîðåëêè

ðó÷íîé ñâàðêè TIG

6 Øòóöåð çàùèòíîãî ãàçà äëÿ ïîääóâà

êîðíÿ øâà (Åõîä)

16 Ðàçú¸ì âîçâðàòíîãî ê àáåëÿ (+)

7 Øòóöåð ïîñòóïëåíèÿ çàùèòíîãî ãàçà 17 Ðàçú¸ì ñâàðî÷íîãî êàáåëÿ (-)

8 Øòóöåð ïðåäâàðèòåëüíîé ãàçîâîé

çàùèòû

18 Ðàçú¸ì êàáåëÿ âðàùåíèÿ

9 Øòóöåð çàùèòíîãî ãàçà äëÿ ïîääóâà

êîðíÿ øâà (Åûõîä)

19 Ðàçú¸ì ïîäàþùåãî ìåõàíèçìà

10 Ïðåäîõðàíèòåëü 1. 25 A (230 Å) 20 Ðàçú¸ì ê ñèñòåìå ÏÊ/ïðèíòåð

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5.2 Áëîê âîäÿíîãî îõëàæäåíè

ÂÍÈÌÀÍÈÅ! Äëÿ òîãî: ÷òîáû îõëàæäàþùèé àãðåãàò

ïîìåñòèëñÿ ïîä èñòî÷íèêîì ñâàðî÷íîãî òîêà, ñëåäóåò

îòêðóòèòü ÿùèê ñ èíñòðóìåíòîì íà òåëåæêå .

Ïðèêðóòèòå îõëàæäàþùèé àãðåãàò íà èñòî÷íèêå

ñâàðî÷íîãî òîêà.

5.3 Çàùèòà îò ïåðåãðåâà

Óñòàíîâêà èìååò âñòðîåííûé òåðìîñòàò, êîòîðûé ïðåäîõðàíÿåò óñòàíîâêó îò

ðàáîòû â ðåæèìå ïåðåãðåâà. Ïðè ñðàáàòûâàíèè òåðìîñòàòà ñâàðî÷íàÿ öåïü

îáåñòî÷èâàåòñÿ è çàãîðàåòñÿ îðàíæåâûé ñâå òîäèîä íà ïåðåäíåé ïàíåëè

èñòî÷íèêà. Íà äèñïëåå áëîêà óïðàâëåíèÿ òàêæå ïîÿâëÿåòñÿ ñîîáùåíèå îá

îøèáêå. Ïðè ïîíèæåíèè òåìïåðàòóðû äî íîðìàëüíîãî óðîâíÿ,

âîññòàíàâëèâàåòñÿ íàïðÿæåíèå â ñâàðî÷íîé öåïè è ñâåòîäèîä ãàñíåò.

5.4 Ïðåäîõðàíèòåëü ïîòîêà æèäêîñòè

Ïðè íàðóøåíèè öèðêóëÿöèè æèäêîñòè â ñèñòåìå âîäÿíîãî îõëàæäåíèÿ

ïðåäîõðàíèòåëü ïîòîêà æèäêîñòè áëîêèðóåò ðàáîò ó ñâàðî÷íîé óñòàíîâêè.

Ñâàðî÷íàÿ öåïü îáåñòî÷èâàåòñÿ è íà äèñïëåå áëîêà óïðàâëåíèÿ òàêæå

ïîÿâëÿåòñÿ ñîîáùåíèå îá îøèáêå.

Åíèìàíèå. Ïðåäîõðàíèòåëü ñðàáàòûâàåò, åñëè ñèñòåìà âîäÿíîãî îõëàæäåíèÿ

áûëà èçíà÷àëüíî âêëþ÷åíà ïåðåêëþ÷àòåëåì 4 è øëàíãè ñèñòåìû òàêæå áûëè

ïîäê ëþ÷åíû.

5.5 Ïðåäîõðàíèòåëü ïîòîêà çàùèòíîãî ãàçà

Ïðåäîõðàíèòåëü ïîòîêà çàùèòíîãî ãàçà îáåñòî÷èâàåò ñâàðî÷íóþ öåïü ïðè

ðàñõîäå çàùèòíîãî ãàçà ìåíåå 6 ë/ìèí. Íà äèñïëåå áëîêà óïðàâëåíèÿ òàêæå

ïîÿâëÿåòñÿ ñîîáùåíèå îá îøèáêå.

5.6 Ñîîáùåíèÿ îá îøèáêàõ

Èñòî÷íèê ïèòàíèÿ èìååò âñòðîåííóþ ôóíêöèþ ñîîáùåíèé îá îøèáêàõ. Åñå

ñîîáùåíèÿ ïîÿâëÿþòñÿ íà äèñïëåå è â íåêîòîðûõ ñëó÷àÿõ ïðîèñõîäèò

ñàìîóñòðàíåíèå ïðè÷èí èõ âûçâàâøèõ. Ïîäðîáíåå îá ýòîì Ñì. Èíñòðóêöèþ

ïî ïðîãðàììèðîâàíè þ 0457 706 xxx.

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6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÅÀÍÈÅ

Ïðèìå÷àíèå:

Âñå ãàðàíòèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó â ñëó÷àå ïîïûòêè

ïîêóïàòåëÿ ñàìîñòîÿòåëüíî óñòðàíèòü êàêóþ-ëèáî íåèñïðàâíîñòü ìàøèíû â

òå÷åíèå ãàðàíòèéíîãî ïåðèîäà.

Ïîäêëþ÷åíèå, îáñëóæèâàíèå è ðåìîíò ñâàðî÷íîãî îáîðóäîâàíèå, ñâÿçàííûå

ñî ñíÿòèåì çàùèòíûõ ùèòêîâ, âûïîëíÿþòñÿ ëèöàìè, ïðîøåäøèìè

ñîîòâåòñòâóþùóþ ýëåêòðîòåõíè÷åñêóþ ïîäãîòîâêó è àòòåñòîâàííûìè íà ïðàâî

âûïîëíåíèÿ òàêèõ ðàáîò.

6.1 Îñìîòð è ÷èñòêà

Å ïðèíöèïå LTS 160 / LTS 250 íå òðåáóþò

ñïåöèà ëüíîãî îáñëóæèâàíèÿ. Îáûöíî

äîñò àòîöíî ïðîäóâàòü óñòàíîâêó öèñòûì ñæàòûì

âîçäóõîì è îöèùàòü âîçäóøíûé ôèëüòð. Åñëè

óñòàíîâêà ýêñïëóàòèðóåòñÿ â îöåíü çàãðÿçíåííûõ

óñëîâèÿõ - ôèëüòð íàäî îöèùàòü êàê ìîæíî

öàùå.

7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ

Çàïàñíûå ÷àñòè çàêàçûâàþòñÿ ÷åðåç áëèæàéøåå ïðåäñòàâèòåëüñòâî ESAB,

à äðåñ êîòîðîãî ìîæíî íàéòè íà ïîñëåäíåé ñòðàíèöå îáëîæêè.

Ïðè çàêàçå çàïàñíûõ ÷àñòåé óêàæèòå òèï ìàøèíû è åå íîìåð, à òàêæ å

íàèìåíîâàíèå äåòàëè è åå íîìåð èç ïåðå÷íÿ çàïàñíûõ ÷àñòåé. Ýòî óïðîñòèò

äîñòàâêó è îáåñïå÷èò ïîëó÷åíèå òðåáóåìûõ çàïàñíûõ ÷àñòåé.

ENGLISH

-- 1 4 --

TOCe

1DIREKTIV 15.........................................................

2SAFETY 15...........................................................

3 INTRODUCTION 16...................................................

3.1 Equipment 16................................................................

3.2 Programming box 17.........................................................

3.3 Applications 17..............................................................

4 TECHNICAL DATA 18.................................................

5 INSTALLATION 19....................................................

5.1 Lifting instructions 19.........................................................

5.2 Mains voltage connection 20...................................................

5.3 Termination resistans 20......................................................

5.4 Connection of complete welding system 21......................................

6 OPERATION 22.......................................................

6.1 Controls and connections 22...................................................

6.2 Cooling unit 23...............................................................

6.3 Overheating protection 23.....................................................

6.4 Flow guard, water 23.........................................................

6.5 Flow guard, gas 23...........................................................

6.6 Error messages 23...........................................................

7 MAINTENANCE 24....................................................

7.1 Check--up and cleaning 24....................................................

8 ORDERING OF SPARE PARTS 24......................................

DIAGRAM 26............................................................

SPARE PARTS LIST 31...................................................

ACCESSORIES 47.......................................................

-- 1 5 --

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1DIREKTIV

DECLARATION OF CONFORMITY

ESAB Welding Equipment AB, S--695 81 Laxå, Sweden, gives its unreserved guarantee that welding

power source LTS 160, LTS 250 from serial number 008 complies with standard EN 60974--1, in ac-

cordance with the requirements of directive (73/23/EEC) and addendum (93/68/EEC) and with stan-

dard EN 50199 in accordance with the requirements of directive (89/336/EEC) and addendum

(93/68/EEC).

-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------

Anders Birgersson

Managing Director

ESAB Welding Equipment AB

695 81 LAXÅ

SWEDEN Tel: + 46 584 81000 Fax: + 46 584 411924

Laxå 2000--04--17

2SAFETY

Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who

works on or near the equipment observes all the relevant safety precautions. Safety precautions

must meet the requirements that apply to this type of welding equipment. The following recommen-

dations should be observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well--acquainted with the operation of the welding

equipment. Incorrect operation of the equipment may lead to hazardous situations which can result

in injury to the operator and damage to the equipment.

1. Anyone who uses the welding equipment must be familiar with:

S its operation

S location of emergency stops

S its function

S relevant safety precautions

S welding

2. The operator must ensure that:

S no unauthorised person is stationed within the working area of the equipment when it is

started up.

S no--one is unprotected when the arc is struck

3. The workplace must:

S be suitable for the purpose

S be free from draughts

4. Personal safety equipment

S Always wear recommended personal safety equipment, such as safety glasses, flame--proof

clothing, safety gloves.

S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautions

S Make sure the return cable is connected securely.

S Work on high voltage equipment may only be carried out by a qualified electrician.

S Appropriate fire extinquishing equipment must be clearly marked and close at hand.

S Lubrication and maintenance must not be carried out on the equipment during operation.

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WARNING

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-

TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE

BASED ON MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK -- Can kill

S Install and earth the welding unit in accordance with applicable standards.

S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

S Insulate yourself from earth and the workpiece.

S Ensure your working stance is s afe.

FUMES AND GASES -- Can be d angerous to health

S Keep your head out of the fumes.

S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS -- Can injure eyes and burn skin.

S Protect your eyes and body. Use the correct welding s creen and filter lens and wear protective

clothing.

S Protect bystanders with suitable screens or curtains.

FIRE HAZARD

S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE -- Excessive noise can damage hearing

S Protect your ears. Use earmuffs or other hearing protection.

S Warn bystanders of the risk.

MALFUNCTION -- Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

3 INTRODUCTION

LTS 160, LTS 250 are welding power sources of the rectifier type designed for

mechanised TIG welding.

They are fan--cooled and also includes a cooling system for water--cooling of the

welding tool.

They is prepared for connection to an external PC.

3.1 Equipment

LTS 160 and LTS 250 are supplied with:

S Programming box with connection cable (10 m)

S Return cable (5 m) with return cable clamp

S Gashose(2m)withhoseclamp.

S End resistor.

S Programming manual in swedish, english, german och french.

S PC card.

-- 1 7 --

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3.2 Programming box

The welding power source is provided with a programming box for:

S Programming of welding procedures when welding with a welding tool.

S Executing a welding process.

S Storing welding program in an internal or external memory unit (PC card).

S Transferring welding programs between programming units.

S Setting of different parameter values when welding with a TIG hand torch.

For the handling, see Programming manual.

The programming manual is available in the following languages:

Language Article no. Language Article no.

English 0457 706 X74 French 0457 706 X76

German 0457 706 X75 Swedish 0457 706 X70

Italian 0457 706 X79 Finnish 0457 706 X73

Norwegian 0457 706 X72 Danish 0457 706 X71

Dutch 0457 706 X77 Spanish 0457 706 X78

Portuguese 0457 706 X80 Russian 0457 706 X86

3.3 Applications

Welding power source LTS can be used for welding with:

S Tube welding tools for joining tubes

S Tube--to--plate welding tools for welding of tube diameters 12--60 mm

S Automatic welding machine A25 STB with floating head.

S TIG hand torch

A wire feed unit for filler wire can be connected to the welding power source.

Motors for external units (roller beds, turntables, e tc.) can be controlled by way of the

PAL 3 m otor control unit.

ESAB accessories for mechanised and manual T IG welding are found on

page 47.

-- 1 8 --

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4 TECHNICAL DATA

LTS 160 LTS 250

Mains voltage 230 V ±10%, 1∼ 50/60 Hz 400 V ±10%, 3∼ 50/60 Hz

Permissible load at

35 % duty cycle

60 % duty cycle

100 % duty cycle

160 A / 16 V

110A/15V

80 A / 13 V

250 A / 20 V

180 A / 17 V

140 A / 16 V

No--load power 50 W 55 W

Power factor 0,68 0,61

Efficiency ≥0,75 ≥0,75

No--load voltage 70 V 70 V

Primary current:

100% duty cycle

9A 9A

Arc strike HF HF

Dimensions l x w x h

without cooling unit

with cooling unit

515 x 285 x 620 mm

515 x 285 x 835 mm

515 x 285 x 620 mm

515 x 285 x 835 mm

Weight without cooling unit

with cooling unit

37 kg

56,5 kg

38 kg

57,5 kg

Temperature class F (155 _C) F (155 _C)

Enclosure type IP 23 IP 23

Application class

Setting range

LTS 160 LTS 250

Operating range, current 5 A / 10 V -- 160 A / 16 V 5 A / 10 V -- 250 A / 20 V

Steps of adjustment, current 1A 1A

Wire feed speed 0.10--2.50 m/min 0.10--2.50 m/min

Pulse and background time 0.01 -- 25.0 s 0.01 -- 25.0 s

Pre--heat time 0 -- 600 s 0 -- 600 s

Gas pre-- and post--flow 0 -- 6000 s 0 -- 6000 s

Slope-- up and slope down 0,1 -- 25 s 0,1 -- 25 s

Sector 0--10r 0--10r

Steps of adjustment, sector

break point

0,001 r 0,001 r

Duty cycle

The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-

tain load without overloading the welding power source.

Enclosure class

The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid

objects or water. Equipment marked IP 23 is designed for indoor and outdoor use.

Application class

The symbol indicates that the power source is designed for use in areas with increased

electrical hazard.

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5 I NSTALLATION

The in stallatio n must b e executed by a professional.

WARNING!

This product is intended for industrial use. In a domestic environment this product may cause radio

interference. It is the user’s responsibility to take adequate precautions.

Place the welding power source so as not to prevent the cooling air from circulating

through the m achine.

5.1 Lifting instructions

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5.2 Mains voltage connection

S Make sure the welding power source is connected to the right mains voltage and

that it is properly fused. Connect to earth according to the regulations valid.

The rating plate with connection data.

Recommend ed cable areas and f u se sizes

LTS 160 LTS 250

Mains voltage 230 V 400 V

Mains frequence 50--60 Hz 50--60 Hz

Fuse, slow--blow 16 A 16 A

Cable area

3x2,5mm

4x1,5mm

5.3 Termination resistans

To avoid communication trouble the two end points of

the CAN--bus should be fitted with an termination

resistans. One of the CAN --bus end points is in the

programming box which has a built--in resistor. T he

other one is in the power source and should be fitted

with an termination resistans if the output in question is

not used. F or the location of the resistor, see the

following figure.

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ESAB LTS 250, LTS 160, LTS 160, LTS 250 User manual

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