BendPak XPR-12CL Owner's manual

1

INSTALLATION AND OPERATION MANUAL

RECEIVING

The shipment should be thoroughly inspected as soon as it

is received. The signed Bill of Lading is acknowledgement

by the shipping carrier as receipt of this product as listed

in your invoice as being in a good condition of shipment. If

any of these goods listed on this Bill of Lading are missing

or damaged, do not accept goods until the shipping carrier

makes a notation on the freight bill of the missing or dam-

aged goods. Do this for your own protection.

BE SAFE

Your new lift was designed and built with safety in mind.

However, your overall safety can be increased with proper

training and thoughtful operation on the part of the operator.

DO NOT operate or repair this equipment without reading

this manual and the important safety instructions shown

inside. Keep this operation manual near the lift at all times.

Make sure that ALL USERS read and understand this

manual.

1645 Lemonwood Dr.

Santa Paula, CA. 93060, USA

Toll Free 1-800-253-2363

Tel: 1-805-933-9970

www.bendpak.com

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR

TO INSTALLATION AND OPERATION. BY PROCEEDING WITH LIFT

INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY

UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS

MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO

OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.

Rev. D – February 2021

P/N 5900370

400V 50Hz SUPPLY DETAILS ARE

INCLUDED WITH ELECTRICAL

CONTROL BOX. DISREGARD SUPPLY

WIRING DETAILS IN THIS MANUAL

EUROPEAN USERS

ORIGINAL INSTRUCTIONS IN

ENGLISH LANGUAGE

Keep this operation manual near the

machine at all times. Make sure that

ALL USERS read this manual.

12,000/15,000/18,000 LB / 5,443/6,804/8,165 KG CAPACITY

TWO-POST LIFTS

MODELS:

XPR-12CL

XPR-12CL-192

XPR-12CL-LTA

XPR-12CL-LTA-192

XPR-15CL

XPR-15CL-192

XPR-18CL

XPR-18CL-192

2

TWO-POST SURFACE MOUNTED

AUTO AND TRUCK LIFT

This instruction manual has been prepared especially for you.

Your new lift is the product of over 40 years of continuous research, testing and development;

it is the most technically advanced lift on the market today.

READ THIS ENTIRE MANUAL BEFORE INSTALLATION & OPERATION BEGINS.

RECORD HERE THE LIFT AND

POWER UNIT INFORMATION WHICH IS

LOCATED ON THE SERIAL NUMBER

DATA PLATES ON THE LIFT AND

ON THE POWER UNIT

Power Unit Model # ____________________

Power Unit Date Of Mfg. ____________________

Power Unit Serial # ____________________

Max Operating Pressure XPR-12: 2060 psi,

XPR-15: 2350 psi, XPR-18: 2580 psi.

This information is required when calling for parts or warranty issues.

PRODUCT WARRANTY

Our comprehensive product warranty means more than a commitment to you; it’s also a commitment to the value of your

new BendPak lift. For full warranty details and to register your new lift contact your nearest BendPak dealer or visit

http:/ / www.bendpak.com/support/warranty/

What is not covered under this warranty:

a. Any failure that results from Purchaser’s abuse, neglect or failure to operate, maintain or service product in

accordance with instructions provided in the owner’s manual(s) supplied.

b. Any damage caused by overloading lift beyond rated capacity.

c. Items or service normally required to maintain the product, i.e. lubricants, oil, etc.

d. Items considered general wear parts such as rubber pads, lifting cables, etc. unless wear or failure is a direct result

of manufacturer defect due to material and/or workmanship.

e. Any component damaged in shipment or any failure caused by installing or operating lift under conditions not in

accordance with installation and operation guidelines or damaged by contact with tools or surroundings.

f. Motor or pump failure caused by rain, excessive humidity, corrosive environments or other contaminants.

g. Rusted components due to improper maintenance or corrosive environments.

h. Cosmetic defects that do not interfere with product functionality.

i. Damage due to incorrect voltage or improper wiring.

j. Any incidental, indirect, or consequential loss, damage or expense that may result from any defect, failure or

malfunction of BendPak Inc. product.

k. All electrical components (excluding power unit) are guaranteed for one year against defects in workmanship and/or

materials when the lift is installed and used according to specifications.

NOTE:

Every effort has been taken to ensure complete and accurate instructions have been included in this manual, however, possible product

updates, revisions and or changes may have occurred since this printing. BendPak Ranger reserves the right to change specications

without incurring any obligation for equipment previously or subsequently sold. Not responsible for typographical errors.

Santa Paula, CA USA

www.bendpak.com

Model NuMber

lift CapaCity

Serial NuMber

deSCriptioN

Voltage

DANGER!

Disconnect Power

Before Servicing

WARRANTY VOID IF DATA PLATE IS REMOVED

PN 5905950

110-240VAC, 50-60 Hz, 1 Ph 380-415VAC, 50-60 Hz, 3 Ph

208-240VAC, 50-60 Hz, 1 Ph 208-440VAC, 50-60 Hz, 3 Ph

date of Mfg.

3

IMPORTANT NOTICE

Do not attempt to install this lift if you have never been

trained on basic automotive lift installation procedures.

Never attempt to lift components without proper lifting

tools such as forklift or cranes. Stay clear of any moving

parts that can fall and cause injury. These instructions

must be followed to ensure proper installation and opera-

tion of your lift. Failure to comply with these instructions

can result in serious bodily harm and void product war-

ranty. Manufacturer will assume no liability for loss or

damage of any kind, expressed or implied resulting from

improper installation or use of this product.

PLEASE READ ENTIRE MANUAL

PRIOR TO INSTALLATION

DEFINITIONS OF

HAZARD LEVELS

Identify the hazard levels used in this manual with the

following denitions and signal words:

Watch for this symbol: It Means: Immediate hazards

which will result in severe personal injury or death.

Watch for this symbol: It Means: Hazards or unsafe

practices which could result in severe personal

injury or death.

Watch for this symbol: It Means: Hazards or unsafe

practices which may result in minor personal injury,

product or property damage.

OWNER’S RESPONSIBILITY

To maintain the lift and user safety, the responsibility of

the owner is to read and follow these instructions:

t Follow all installation and operation instructions.

t Make sure installation conforms to all applicable Local,

State, and Federal Codes, Rules, and Regulations;

such as State and Federal OSHA Regulations and

Electrical Codes.

t Carefully check the lift for correct initial function.

t Read and follow the safety instructions. Keep them

readily available for machine operators.

t Make certain all operators are properly trained, know

how to safely and correctly operate the unit, and are

properly supervised.

t Allow unit operation only with all parts in place and

operating safely.

t Carefully inspect the unit on a regular basis and

perform all maintenance as required.

t Service and maintain the unit only with authorized or

approved replacement parts.

t Keep all instructions permanently with the unit and

all decals on the unit clean and visible.

BEFORE YOU BEGIN

Receiving:

The shipment should be thoroughly inspected as soon as it

is received. The signed bill of lading is acknowledgement by

the carrier of receipt in good condition of shipment covered

by your invoice. If any of the goods called for on this bill of

lading are shorted or damaged, do not accept them until the

carrier makes a notation on the freight bill of the shorted or

damaged goods. Do this for your own protection.

NOTIFY THE CARRIER AT ONCE if any hidden loss or

damage is discovered after receipt and request the carrier

to make an inspection. If the carrier will not do so, prepare

a signed statement to the effect that you have notied the

carrier (on a specic date) and that the carrier has failed to

comply with your request.

IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE

AFTER YOU HAVE GIVEN THE CARRIER A CLEAR

RECEIPT. File your claim with the carrier promptly. Support

your claim with copies of the bill of lading, freight bill,

invoice, and photographs, if available. Our willingness to

assist in helping you process your claim does not make

BendPak responsible for collection of claims or replace-

ment of lost or damaged materials.

4

TABLE OF CONTENTS

Contents Page No.

Warranty / Serial Number Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Denitions of Hazard Levels . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Owner’s Responsibility . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installer/Operator Agreement/ Protective Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety / Warning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Step 1 / Selecting Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Step 2 / Floor Requirements / Concrete Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Assembly View / Description of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Floor Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Step 3 / Prepare the Posts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13

Equalizer Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Hose Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Step 4 / Site Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Step 5 / Installing Power Side Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Step 6 / Installing Off Side Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Step 7 / Mounting The Overhead Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Step 8 / Mounting The Hydraulic Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-18

Step 9 / Installing the Safeties and Safety Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19

Step 10 / Installing Hydraulic Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Step 11 / Routing the Equalizer Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21

Step 12 / Installing Overhead Microswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-22

Step 13 / Installing Power Unit Hose Assembly and Power Side Safety Cover . . . . . . . . . . . . . . . . . . . . . . . . 22

Step 14 / Installing the Lift Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-24

Carriage Stop Bolt Installation Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Step 15 / Power Unit Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-28

Step 16 / Lift Start Up Final Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Post Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Step 17 / Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Step 18 / Bleeding the Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Optional Equipment Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-32

Step 19 / Operation/ Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-41

Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-45

Torque Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46-48

Parts Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49-60

CE Certicate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Certicate of Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

5

INSTALLER / OPERATOR

PLEASE READ AND FULLY

UNDERSTAND.

BY PROCEEDING YOU AGREE TO

THE FOLLOWING:

t I have visually inspected the site where the lift is to

be installed and veried the concrete to be in good condi-

tion and free of cracks or other defects. I understand that

installing a lift on cracked or defective concrete could

cause lift failure resulting in personal injury or death.

t I understand that a level oor is required for proper

installation and level lifting.

t I understand that I am responsible if my oor is of

questionable slope and that I will be responsible for all

charges related to pouring a new level concrete slab if

required and any charges.

t I understand that Bendpak lifts are supplied with

concrete fasteners meeting the criteria of the American

National Standard “Automotive Lifts - Safety Requirements

for Construction, Testing, and Validation” ANSI/ALI

ALCTV-2011, and that I will be responsible for all charges

related to any special regional structural and/or seismic

anchoring requirements specied by any other agencies

and/or codes such as the Uniform Building Code (UBC)

and/or International Building Code (IBC).

t I assume full responsibility for the concrete oor and

condition thereof, now or later, where the above equip-

ment model(s) are to be installed. Failure to follow danger,

warning, and caution instructions may lead to serious per-

sonal injury or death to operator or bystander or damage

to property.

t I understand that BendPak lifts are designed to be

installed in indoor locations only. Failure to follow instal-

lation instructions may lead to serious personal injury or

death to operator or bystander or damage to property or

lift.

Failure to follow danger, warning, and caution

instructions may lead to serious personal injury or death

to operator or bystander or damage to property.

Please read entire manual prior to installation. Do not

operate this machine until you read and understand

all the dangers, warnings and cautions in this manual.

For additional copies or further information, contact:

BendPak Inc. / Ranger Products

1645 Lemonwood Dr.

Santa Paula, CA. 93060

1-805-933-9970

www.bendpak.com

INSTALLER / OPERATOR

PROTECTIVE EQUIPMENT

Personal protective equipment helps makes installa-

tion and operation safer, however, it does not take the

place of safe operating practices. Always wear durable

work clothing during

any installation and/or

service activity. Shop

aprons or shop coats

may also be worn, how-

ever loose tting cloth-

ing should be avoided.

Tight tting leather gloves are recommended to protect

technician hands when handling parts. Sturdy leath-

er work shoes with steel toes and oil resistant soles

should be used by all service personnel to help prevent

injury during typical installation and operation activities.

Eye protection is essential during installation and opera-

tion activities. Safety glasses with side shields, goggles,

or face shields are acceptable. Everyday eyeglasses only

have impact resistant lenses, they are not safety glasses.

Back belts provide support during lifting activities and are

also helpful in providing worker protection. Consideration

should also be given to the use of hearing protection if

service activity is performed in an enclosed area, or if

noise levels are high.

THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED

COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OR YOURSELF AND OTHERS

AND CAN CAUSE PERSONAL INJURY OR DEATH. READ AND FOLLOW ALL INSTRUCTIONS IN

THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE.

6

INTRODUCTION

• Read and understand all instructions and all safety warn-

ings before operating lift.

• Care must be taken as burns can occur from touching

hot parts.

• Do not operate equipment with a damaged cord or if the

equipment has been dropped or damaged until it has

been examined by a qualied service person.

• Do not let a cord hang over the edge of the table, bench,

or counter or come in contact with hot manifolds or mov-

ing fan blades.

• If an extension cord is necessary, a cord with a current

rating equal to or more than that of the equipment should

be used. Cords rated for less current than the equipment

may overheat. Care should be taken to arrange the cord

so that it will not be tripped over or pulled.

• Always unplug equipment from electrical outlet when not

in use. Never use the cord to pull the plug from the outlet.

Grasp plug and pull to disconnect.

• Let equipment cool completely before putting away.

Loop cord loosely around equipment when storing.

• To reduce the risk of re, do not operate equipment near

open containers of ammable liquids (gasoline).

• Adequate ventilation should be provided when working

on operating internal combustion engines.

• Keep hair, loose clothing, ngers, and all parts of body

away from moving parts. Keep feet clear of lift when low-

ering. Avoid pinch points.

• DANGER! To reduce the risk of electric shock, do

not use on wet surfaces or expose

to rain. The power unit used on this

lift contains high voltage. Disconnect

power at the receptacle or at the circuit

breaker switch before performing any

electrical repairs. Secure plug so that

it cannot be accidentally plugged in

during service. or mark circuit break-

er switch so that it cannot be acci-

dentally switched on during service.

• BendPak requires all operators to read and be familiar

with ANSI/ALI ALIS Safety Requirements for Installation

and Service of Automotive Lifts.

• ALWAYS WEAR SAFETY GLASSES. Everyday eye-

glasses only have impact resistant lenses, they are not

safety glasses.

• Consider work environment. Keep work area clean.

Cluttered work areas invite injuries. Keep areas well lit.

• Guard against electric shock. This lift must be grounded

while in use to protect operator from electric shock.

Never connect the green power cord wire to a live termi-

nal. This is for ground only.

• Only trained operators should operate this lift. All non-

trained personnel should be kept away from the work

area. Never let non-trained personnel come in contact

with, or operate lift.

• DO NOT override self-closing lift controls.

• Clear area if vehicle is in danger of falling.

• ALWAYS make sure the safeties are

engaged before attempting to work on or

near a vehicle.

• WARNING! RISK OF EXPLOSION. This

equipment has internal arcing or spark-

ing parts which should not be exposed to

ammable vapors. This machine should not be located

in a recessed area or below oor level.

• MAINTAIN WITH CARE. Keep lift clean for better and

safer performance. Follow manual for proper lubrication

and maintenance instructions. Keep control handles

and/or buttons dry, clean and free from grease and oil.

• Check for damaged parts. Check for alignment of mov-

ing parts, breakage of parts or any condition that may

affect operation of lift. Do not use lift if any component is

broken or damaged.

• NEVER remove safety related components from the lift.

Do not use lift if safety related components are missing

or damaged.

• STAY ALERT. Use common sense and watch what you

are doing. Remember, SAFETY FIRST.

SAVE THESE INSTRUCTIONS

1. Carefully remove the crating and packing materials.

CAUTION! Be careful when cutting steel banding material

as items may become loose and fall, causing injury.

2. Check the voltage, phase, and proper amperage

requirements for the motor shown on the motor plate.

Wiring should be performed by a certied electrician only.

IMPORTANT SAFETY INSTRUCTIONS

Read these safety instructions entirely.

IMPORTANT NOTICE

Do not attempt to install this lift if you have never been trained on basic automotive lift installation procedures.

Never attempt to lift components without proper lifting tools such as forklift or cranes.

Stay clear of any moving parts that can fall and cause injury.

7

STEP 1

(Selecting Site)

Before installing your new lift, check the following.

1. LIFT LOCATION: Always use architects plans when

available. Check layout dimension against oor plan

requirements making sure that adequate space if avail-

able.

2. OVERHEAD OBSTRUCTIONS: The area where the

lift will be located should be free of overhead obstruc-

tions such as heaters, building supports, electrical lines

etc.

3. DEFECTIVE FLOOR: Visually inspect the site where

the lift is to be installed and check for cracked or defec-

tive concrete.

4. OPERATING TEMPERATURE. Operate lift only

between temperatures of 41° -104° F.

5. Lift is designed for INDOOR INSTALLATION ONLY.

Outdoor use is prohibited.

STEP 2

(Floor Requirements)

This lift must be installed on a solid level concrete

floor with no more than 3-degrees of slope. Failure

to do so could cause personal injury or death.

A level oor is suggested for proper use and

installation and level lifting. If a oor is of questionable

slope, consider a survey of the site and/or the possibility

of pouring a new level concrete slab.

t DO NOT install or use this lift on any asphalt surface

or any surface other than concrete.

t DO NOT install or use this lift on expansion seams

or on cracked or defective concrete.

t DO NOT install or use this lift on a second / elevated

oor without rst consulting building architect.

LIFT MODEL CONCRETE REQUIREMENTS

12,000 Lb Models: 6.5” Min. Thickness 3,000 PSI

15,000 Lb Models: 8” Min. Thickness 3,000 PSI

18,000 Lb Models: 8” Min. Thickness 3,000 PSI

All models MUST be installed on 3,000 PSI concrete only,

conforming to the minimum requirements shown above.

New concrete must be adequately cured for at least

28 days minimum.

IMPORTANT NOTICE

These instructions must be followed to ensure proper installation and operation of your lift. Failure

to comply with these instructions can result in serious bodily harm and void product warranty.

Manufacturer will assume no liability for loss or damage of any kind, expressed or implied resulting

from improper installation or use of this product.

PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION

t Rotary Hammer Drill or Similar

t 3/4” Masonry Bit

t Hammer

t 4 Foot Level

t Open-End Wrench Set: SAE/Metric

t Socket And Ratchet Set: SAE/Metric

t Hex-Key / Allen Wrench Set

t Large Crescent Wrench

t Large Pipe Wrench

t Crow Bar

t Chalk Line

t Medium Flat Screwdriver

t Tape Measure: 25 Foot Minimum

t Needle Nose Pliers

TOOLS REQUIRED

IMPORTANT NOTE:

BendPak lifts are supplied with installation instructions and concrete fasteners meeting the criteria as prescribed

by the American National Standard "Automotive Lifts - Safety Requirements for Construction, Testing, and

Validation" ANSI/ALI ALCTV-2011. Lift buyers should contact qualied persons regarding any special regional struc-

tural and/or seismic anchoring requirements specied by any other agencies and/or codes such as the Uniform

Building Code (UBC) and/or International Building Code (IBC).

CONCRETE

SPECIFICATIONS

8

PARTS INVENTORY

Be sure to take a complete inventory of parts prior to beginning installation.

Description Qty

Overhead Assembly 1

Arm Assemblies 4

Frame Contact Pads 4

Frame Cradle Pads 4

Offside Post 1

Powerside Post 1

Post Extension Weldments (-192 Models ONLY) 2

Hydraulic Cylinder 2

Parts Box

(Packing List Enclosed) 1

Parts Bag

(Packed in Part Box) 1

Hydraulic Power Unit 1

When removing the Lift from shipping angles, pay close attention as the Posts can

slide and can cause injury. Prior to removing the Bolts, make sure the Posts are held

securely by a Forklift, Shop Crane, or some other heavy lifting device.

Offside Post

Overhead

Assembly

Telescoping

Screw Pad

Stacking Pad

Adapters

Pads

Hydraulic

Power Unit

Arm

Assemblies

Powerside Post

Post Extension

Weldments

9

FLOOR PLAN

MODEL

XPR-12CL XPR-12CL-192

XPR-12CL-LTA

XPR-12CL-LTA-192

Lifting Capacity 12,000Lbs. / 5443Kg. 12,000Lbs. / 5443Kg. 12,000Lbs./ 5443Kg. 12,000Lbs. / 5443Kg.

Max Capacity/ Front Axle 6,000 lbs. / 2722 Kg. 6,000 lbs. / 2722 Kg. 6,000 lbs. / 2722 Kg. 6,000 lbs. / 2722 Kg.

Max Capacity/ Rear Axle 6,000 lbs. / 2722 Kg. 6,000 lbs. / 2722 Kg. 6,000 lbs. / 2722 Kg. 6,000 lbs./ 2722 Kg.

A- Height Overall: 170" / 4318 mm.

(*) 192.7" / 4895 mm. 170” / 4318 mm. (*) 192.7” / 4895 mm.

B -Width Overall 155" / 3937 mm. 155" / 3937 mm. 155" / 3937 mm. 155" / 3937 mm.

D- Floor to Overhead Switch: 165" / 4191 mm.

(*)

187.7" / 4768 mm.

165" / 4191 mm. (*)

187.7” / 4768 mm.

F -Reach (Front Arm Min.): 32" / 813 mm. 32” / 813 mm. 35-1/2" / 902 mm. 35-1/2" / 902 mm.

G -Reach (Front Arm Max.): 60" / 1524 mm. 60” / 1524 mm. 71-1/2" / 1819 mm. 71-1/2" / 1819 mm.

H- Reach (Rear Arm Min.): 32" / 813 mm. 32” / 813 mm. 35-1/2" / 902 mm. 35-1/2" / 902 mm.

I- Reach (Rear Arm Max.): 60" / 1524 mm. 60” / 1524 mm. 71-1/2" / 1819 mm. 71-1/2" / 1819 mm.

J- Min. Pad Height: 5" / 127 mm. 5” / 127 mm. 5” / 127 mm. 5” / 127 mm.

K- Rise: 69" / 1753 mm. 69" / 1753 mm. 69" / 1753 mm. 69" / 1753 mm.

L -Max Lift Height (Pad Only): 74" / 1880 mm. 74” / 1880 mm. 74” / 1880 mm. 74” / 1880 mm.

M - Max Lift Height (6" Adapter): 80" / 2032 mm. 80” / 2032 mm. 80” / 2032 mm. 80” / 2032 mm.

Standard Motor(**) 220VAC / 60Hz.1Ph. 220VAC / 60Hz.1Ph. 220VAC / 60Hz.1Ph. 220VAC / 60Hz.1Ph.

Time of Full Rise: 45 Seconds 45 Seconds 45 Seconds 45 Seconds

Max Load Per Arm: 3,000 Lbs." / 1361 Kg. 3,000 Lbs." / 1361 Kg. 3,000 Lbs." / 1361 Kg. 3,000 Lbs." / 1361 Kg.

Emission sound pressure at Operator Position < 70 dB(A)

* An optional bolt-on top extension for column raises the overhead bar an additional 24”. Must be ordered from factory at time of order.

** For CE compliant countries see errata sheet included with control panel.

The design, material, and specications are subject to change without notice.

10

FLOOR PLAN

MODEL

XPR-15CL XPR-15CL-192 XPR-18CL XPR-18CL-192

Lifting Capacity 15,000Lbs. / 6804Kg. 15,000Lbs. / 6804Kg. 18,000Lbs. / 8165Kg. 18,000Lbs. / 8165Kg.

Max Capacity/ Front Axle 7,500 lbs. / 3402 Kg. 7,500 lbs. / 3402 Kg. 9,000 lbs. / 4082 Kg. 9,000 lbs. / 4082 Kg.

Max Capacity/ Rear Axle 7,500 lbs. / 3402 Kg. 7,500 lbs. / 3402 Kg. 9,000 lbs. / 4082 Kg. 9,000 lbs. / 4082 Kg.

A- Height Overall: 170" / 4318 mm. (*) 192.7" / 4895 mm. 170” / 4318 mm. (*) 192.7” / 4895 mm.

B -Width Overall 155" / 3937 mm. 155" / 3937 mm. 155" / 3937 mm. 155" / 3937 mm.

D- Floor to Overhead Switch: 165" / 4191 mm.

(*)

187.7” / 4768 mm.

165" / 4191 mm. (*)

187.7” / 4768 mm.

F -Reach (Front Arm Min.): 39" / 991 mm. 39” / 991 mm. 39” / 991 mm. 39” / 991 mm.

G -Reach (Front Arm Max.): 60" / 1524 mm. 60” / 1524 mm. 60” / 1524 mm. 60” / 1524 mm.

H- Reach (Rear Arm Min.): 39" / 991 mm. 39” / 991 mm. 39” / 991 mm. 39” / 991 mm.

I- Reach (Rear Arm Max.): 60" / 1524 mm. 60” / 1524 mm. 60” / 1524 mm. 60” / 1524 mm.

J- Min. Pad Height: 5" / 127 mm. 5” / 127 mm. 5” / 127 mm. 5” / 127 mm.

K- Rise: 69" / 1753 mm. 69" / 1753 mm. 69" / 1753 mm. 69" / 1753 mm.

L -Max Lift Height (Pad Only): 74" / 1880 mm. 74” / 1880 mm. 74” / 1880 mm. 74” / 1880 mm.

M - Max Lift Height (6" Adapter): 80" / 2032 mm. 80” / 2032 mm. 80” / 2032 mm. 80” / 2032 mm.

Standard Motor(**) 220VAC / 60Hz.1Ph. 220VAC / 60Hz.1Ph. 220VAC / 60Hz.1Ph. 220VAC / 60Hz.1Ph.

Time of Full Rise: 45 Seconds 45 Seconds 45 Seconds 45 Seconds

Max Load Per Arm: 3,750 Lbs. / 1701 Kg. 3,750 Lbs. / 1701 Kg. 4,500 Lbs. / 2041 Kg 4,500 Lbs. / 2041 Kg

Emission sound pressure at Operator Position < 70 dB(A)

* An optional bolt-on top extension for column raises the overhead bar an additional 24”. Must be ordered from factory at time of order.

** For CE compliant countries see errata sheet included with control panel.

The design, material and specications are subject to change without notice.

11

XPR-12CL/15CL/18CL

LIFT HEIGHT CLEARANCE NOTE: There must be a 1” MIN distance from top of Lift to nearest obstruction.

CLEARANCES

APPROACH

12

STEP 3

(Post Preparation)

COMPLETE THE FOLLOWING

PRIOR STANDING UP POSTS.

1. Slide the Lift Head up the Post to aid in Pulley (also

sometimes called Cable Sheaves) removal and Equalizer

Cable routing. (See Fig 3.1)

2. Temporarily remove the Cable Sheaves located at

the inside bottom of each Post. (Fig. 3.2)

3. Route the Button end of the Cable around the

bottom sheave and secure at the carriage lock plate

located inside each Lift Head. Route Threaded End of

Cable upwards through the bottom of the carriage.

Leave excess cable resting on top of car-

riage until further steps are required.

(See Fig 3.3 and 3.4)

4. Install the Straight and Elbow Cylinder Fittings in the

Cylinder Ports. Pay attention when installing the Elbow

Fittings to ensure that each Fitting points towards the side

of the Post that the Hose Retainer Clips are located on.

(See Fig 3.5)

Fig 3.1

Slide

Lift Head

upwards

Fig 3.2

Remove cable

sheaves

Threaded end of cable

routed up through

carriage towards

Overhead Assembly

mounting

Fig 3.3

NOTE: Portions of Carriage and Column cut away for clarity

NOTE: Post hidden for clarity. Powerside Post shown.

Fig 3.4

Threaded cable

end from other

side of Lift.

Cable routed up

and across

Overhead

Assembly to

opposite carriage.

Fig 3.5

Elbow Fitting must

be turned towards

hose clips for

Hydraulic Hose

routing

Notice that

the hose clips

are offset for

Hydraulic Hose

routing

NOTE

FOR XPR-12CL/15CL/18CL-192 MODELS FIT

EXTENSION WELDMENTS TO POST ASSEMBLY

IN THIS STEP FOR EASE OF INSTALLATION

AND BOLT TOGETHER AS SHOWN ON PAGE 13

WITH M10 HARDWARE.

13

6. Route both Hoses in their respective Posts PRIOR to

standing up the Posts. When routing the Hydraulic Hose

through the Posts, make sure to route them through the

Retaining Clips welded inside each Post. Make sure

that the Hose is clear of any moving parts. It may be

necessary to tie the Hose clear of obstructions by using

nylon tie straps or wire. Refer to Step 10.

BE SURE TO ROUTE THE HYDRAULIC HOSES

THROUGH THE RETAINING CLIPS WELDED

INSIDE EACH POST.

Fig 3.7

EQUALIZER CABLE ROUTING

M10 Spring

Lock

Washer

Fig 3.6

M10 Hex

Head Bolt

M10 Flat

Washer

M10 Hex Nut

CABLE

THREADED

END

BUTTON

END

14

HOSE ROUTING

Side of Post

15

FLOOR PLAN

Model A Capacity

XPR-12CL 155” / 3937 mm 12,000 LBS

XPR-15CL 155” / 3937 mm 15,000 LBS

XPR-18CL 155” / 3937 mm 18,000 LBS

APPROACH

A

STEP 4

(Site Layout)

1. Determine which side of the Lift will be the approach

side.

2. Determine where the Power Unit will be located. The

POWER SIDE Post has the Power Unit Mounting Bracket

attached to the side.

3. Use the chart on page 13 to determine which Lift width

layout you would like to use.

4. Once a location is determined, use a carpenters chalk

line to layout an alignment line for the Post locations. Keep

all dimensions square within 1/8” (3mm) or malfunctioning of

the Lift can occur. (See Fig 4.1)

5. After the Post locations are properly marked, use chalk

or crayon to make an outline of the Posts on the oor

at each Post location using the Post Base Plates as a

template.

6. CHECK ALL DIMENSIONS TWICE and make sure that

the layout is perfectly square.

Fig 4.1.

USE BASE PLATE EDGES TO ALIGN POSTS

CHALK LINE

16

STEP 5

(Installing The POWERSIDE Post)

1. BEFORE PROCEEDING, double the check measure-

ments and make certain that the bases of each Post are

aligned with the chalk line.

2. Using the Base Plate on the POWERSIDE Post as a

guide, drill each anchor hole in the concrete approximately

6” deep for 12K and 15K models and 8” for 18K models

using a rotary hammer drill and 3/4” concrete drill-bit. To

assure full holding power, do not ream the hole or allow the

drill to wobble. (See Fig. 5.1)

3. After drilling, remove dust thoroughly from each hole

making certain that the Post remains aligned with the chalk

line.

4. Assemble the Washers and Nuts on the Anchors then

tap into each hole with a hammer until the Washer rests

against the Base Plate. Be sure that if shimming is required

that enough threads are left exposed. (See Fig. 5.2)

5. Insert the shims as necessary under the Base Plate so

that when the Anchor Bolts are tightened, the Posts will be

plumb. (See Fig. 5.3)

6. With the shims and Anchor Bolts in place, tighten by

securing the Nut to the base then turning 3-5 full turns

clockwise. DO NOT use an impact wrench for this

procedure. (See Fig. 5.4)

STEP 6

(Mounting The OFFSIDE Post)

1. Position the OFFSIDE Post at the designated chalk

locations and secure to the oor following the same

procedures as outlined in STEP FIVE; Items 1-6.

Fig 5.1

Fig 5.3

NOTE:

BENDPAK LIFTS ARE SUPPLIED WITH INSTALLATION

INSTRUCTIONS AND CONCRETE FASTENERS

MEETING THE CRITERIA AS PRESCRIBED BY THE

AMERICAN NATIONAL STANDARD "AUTOMOTIVE

LIFTS - SAFETY REQUIREMENTS FOR

CONSTRUCTION, TESTING, AND VALIDATION"

ANSI/ALI ALCTV-2011. LIFT BUYERS

SHOULD CONTACT QUALIFIED PERSONS

REGARDING ANY SPECIAL REGIONAL,

STRUCTURAL AND/OR SEISMIC ANCHORING

REQUIREMENTS SPECIFIED BY ANY OTHER

AGENCIES AND/OR CODES SUCH AS THE UNIFORM

BUILDING CODE (UBC) AND/OR INTERNATIONAL

BUILDING CODE (IBC).

NOTE:

TO EASE INSTALLATION OF THE OVERHEAD

ASSEMBLY, IT HELPS TO KEEP THE ANCHOR

BOLTS LOOSE ON ONE OF THE POSTS UNTIL THE

OVERHEAD ASSEMBLY IS MOUNTED.

Fig 5.2

Tap Anchor Bolts into

each hole with a hammer

until the Washer rests against

the Base Plate.

Fig 5.4

Tighten Nut

3- Turns.

Do Not Use

Impact Wrench.

NOTE:

TO EASE THE INSTALLATION OF THE OVERHEAD

ASSEMBLY, IT HELPS TO KEEP THE ANCHOR BOLTS

LOOSE ON ONE OF THE POSTS UNTIL THE

OVERHEAD ASSEMBLY IS MOUNTED.

17

STEP 7

(Mounting the Overhead Assembly)

1. Remove all of the Equalizer Pulleys

(also called Cable Sheaves) in preparation of

installing the Overhead Assembly.

2. Using an appropriate lifting device, raise the Overhead

Assembly into position on top of the Posts.

3. Bolt the Overhead Assembly to the Posts using the

10 mm Hex Bolts, Nuts and Washers.

4. YOU MUST POSITION THE SWITCH ENCLOSURE

ADJACENT POWERSIDE POST. (See Fig. 7.1)

5. Tighten the Overhead Assembly Bolts.

STEP 8

(Mounting the Hydraulic Power Unit)

1. Attach the Power Unit to the POWER SIDE Post.

Install the Vibration Dampener between the Power Unit

and the Power Unit Mounting Plate on the Power Side

Post, using four M8 hex head bolts and nuts supplied.

(See Fig 8.1)

2. Fill the Reservoir with 10 WT. HYDRAULIC OIL OR

DEXRON ATF, approximately four gallons. Make sure the

funnel used to ll the Hydraulic Fluid Reservoir is clean.

Do not connect Power Unit Hydraulic Hose at this time.

3. The standard Power Unit for your Lift

is 220 VAC, 60HZ, single phase.

All wiring must be performed by a certied, licensed

Electrician ONLY. SEE WIRING INSTRUCTIONS AFFIXED

TO MOTOR FOR PROPER WIRING INSTRUCTIONS.

NOTE:

IN ORDER TO ROUTE THE EQUALIZER CABLES

THE SHEAVES MUST BE REMOVED.

IF THE ANCHOR BOLTS WERE LOOSENED TO AID

ON THE INSTALLATION OF THE TOP TROUGH,

TIGHTEN ANCHOR BOLTS AS INDICATED IN STEP

5 ITEMS 4 - 7.

Fig 8.1

Vibration Dampener

M8 x1.25 x 35mm

hex head bolts, M8

at washers and

M8 Nylock nuts

(Qty 4 ea)

DO NOT PERFORM ANY MAINTENANCE OR

INSTALLATION OF ANY COMPONENTS WITHOUT

FIRST ENSURING THAT ELECTRICAL POWER HAS

BEEN DISCONNECTED AT THE SOURCE OR PANEL

AND CANNOT BE RE-ENERGIZED UNTIL ALL

MAINTENANCE AND/OR INSTALLATION

PROCEDURES ARE COMPLETED.

ALL WIRING MUST BE PERFORMED

BY A LICENSED ELECTRICIAN.

Position Overhead

Assembly with microswitch

bracket adjacent to

Power Side Post

Overhead Assembly

Off Side Post

Microswitch Bracket

Power Side Post

Fig 7.1

18

STEP 9

(Installing the Safeties and Safety Cable)

1. Install Safety Assemblies onto each respective Post.

(See Figs 9.1 - 9.2)

2. From the Off Side Post, insert the non-looped end of

the safety cable through the hole located to the right of the

Off Side Safety Weldment. (See Fig 9.3)

3. Route the Cable under the sheave and route it towards

the Overhead Assembly. (See Fig 9.4)

4. Route the Cable through the Overhead Assembly’s

Safety Sheave(s) and across the Lift. (See Figs 9.5)

5. Route the Cable the same way on the Power Side

going back down the Post.

6. Route the cable over the Top Welded Pin on the

Safety Handle. Insert the cable end through the hole on

the Threaded Pin. (See Fig 9.6)

7. Pull the slack out the safety cable and keep tension

on the cable as Nuts are being tightened. Tighten jam

Nuts on either side of the Cable keeping the Cable

centered to the hole to secure it into place.

(See Fig 9.6)

DO NOT RUN POWER UNIT WITHOUT OIL. DAMAGE TO POWER UNIT PUMP CAN OCCUR.

THE POWER UNIT MUST BE KEPT DRY. DAMAGE TO POWER UNIT CAUSED BY WATER OR OTHER

LIQUIDS SUCH AS DETERGENTS, ACID ETC., IS NOT COVERED UNDER WARRANTY.

OPERATE LIFT ONLY BETWEEN TEMPERATURES OF 41 °- 104° F.

ANY IMPROPER ELECTRICAL INSTALLATION MAY DAMAGE POWER UNIT

MOTOR AND RESULTING DAMAGE WILL NOT BE COVERED UNDER WARRANTY.

MOTOR CAN NOT RUN ON 50HZ WITHOUT A PHYSICAL CHANGE IN MOTOR.

USE A SEPARATE CIRCUIT BREAKER FOR EACH POWER UNIT.

PROTECT EACH CIRCUIT WITH TIME DELAY FUSE OR CIRCUIT BREAKER.

FOR 208-230 VOLT, SINGLE PHASE, USE A 25 AMP FUSE.

FOR 208-230 VOLT, THREE PHASE, USE A 20 AMP FUSE.

FOR 380-440 VOLT, THREE PHASE, USE A 15 AMP FUSE.

Fig 9.1

Fig 9.2

Cotter

Power Side

Safety Weldment

Torsion

Spring

Safety

Clevis

Cotter

Off Side Safety

Weldment

Safety

Clevis

Torsion

Spring

Rotor

Clip

19

ENSURE THAT BOTH THE POWER SIDE & OFF

SIDE SAFETIES ENGAGE PROPERLY PRIOR TO

LIFT OPERATION.

Fig 9.3

Slip looped end

over bottom pin

Insert non-looped

end of Safety

Cable through

hole in Post

Fig 9.4

Route Safety Cable

under Off Side

Safety Sheave and

up towards Overhead

Assembly

NOTE: Post cut away for clarity

Fig 9.5

Safety

Cable

NOTE: Top Plate cut away for clarity

Route Safety

Cable over the

Top Pin of the

Power Side

Safety Weldment

Tighten jam

nuts ensuring

Safety Cable is

centered in hole

Route Safety

Cable the

hole in the

Threaded

NOTE:

MAKE SURE TO KEEP THE SAFETY CABLE

CENTERED WHEN TIGHTENING JAM NUTS

ON SAFETY.

Fig 9.6

Safety Sheave

Rotor Clip

20

STEP 10

(Installing Hydraulic Hoses)

1. Install the Bulkhead Tee Fitting into the Power Side

Post. The through hole is located approximately 90 inches

from the oor on the back wall of the Power Side Post.

2. Connect the Power Side Cylinder Hose to the Tee

Fitting. Be sure to route the Hose through the retainer clips

inside the Posts.

3. Route the Off Side Cylinder Hose (Crossover Hose)

up through the Post and across the Overhead Assembly,

down the Post and connect it to the Bulkhead Tee Fitting.

(See Fig 10.1)

STEP 11

(Routing the Equalizer Cables)

Refer to illustrations on Page 11.

1. Raise and lock each Carriage approximately 28”

above the ground. (See Fig. 11.1)

2. With the Carriages locked at 28” off the oor, route the

Equalizer Cables up to the Top Trough.

3. Route the cables through the sheave brackets and

reinstall the sheaves. (See Fig. 11.2)

Note: The sheaves should have been removed in Step 6.

4. Insert the threaded end of the cable through the

hole on top of the carriage. Place M22 washer and M22

Nylock Nut on threaded cable end. Tighten Cable Nuts

until taut, checking that both cables have equal tension.

(See Fig 11.3)

Fig 10.1

Power

Unit

Hose

Crossover

Hose

Bulkhead

Fitting

Power

Side Hose

Power Side Post

WHEN ROUTING THE HYDRAULIC HOSE

THROUGH

THE POSTS, MAKE SURE TO ROUTE THROUGH

THE HOSE CLIPS WELDED INSIDE EACH POST.

MAKE SURE THAT THE HOSE IS CLEAR OF ANY

MOVING PARTS. IT MAY BE NECESSARY TO TIE

THE HOSE CLEAR BY USING NYLON

TIE STRAPS OR WIRE.

Fig 10.2

Route Crossover

Hose through

hose clips

Microswitch

wire clips

WHEN THE CABLE ADJUSTING NUTS BOTTOM OUT

ON THE THREADED END OF THE CABLE

CONNECTOR AND THERE IS STILL SLACK IN THE

CABLES, THE CABLES HAVE STRETCHED BEYOND

THE SAFE USEFUL LENGTH AND NEED TO BE

REPLACED WITH FACTORY APPROVED CABLE

ASSEMBLIES. DO NOT PLACE WASHERS, SPACERS

OR OTHER DEVICES TO “SHORTEN” THE

EFFECTIVE CABLE LENGTH AS DAMAGE TO THE

LIFT OR INJURY TO PERSONS MAY OCCUR.

Fig 11.1

MAKE SURE THAT THE SAFETY LOCKS ON EACH

POST ARE FULLY ENGAGED BEFORE ATTEMPTING

TO ROUTE EQUALIZER CABLES AND/OR HOSES.

CARRIAGES MUST BE EQUAL HEIGHT FROM THE

FLOOR BEFORE PROCEEDING.

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