ESAB Multimaster-260 Installation guide

Category
Welding System
Type
Installation guide

This manual is also suitable for

Multimaster 260 Spool Gun Module
PN-0558001793, Color: Tan
PN-0558002606, Color: Black
Installation Instructions
1. Remove four sheet metal screws from plate covering the Spool Gun mounting location on the Multimaster
260 front panel.
2. Remove the 15 pin (white plastic) jumper plug from the wiring harness attached to the cover plate. NOTE-
DO NOT loose the jumper plug. If the Spool Gun module is removed (for any reason) the jumper plug
MUST be reinstalled. The Multimaster MUST have either the module or jumper plug installed for proper
operation.
3. Clip the plastic tie wrap to remove the cover plate from the wire harness.
4. Connect the 15 pin plastic plug of the Multimaster 260 wiring harness to the mating plug on the Spool Gun
Module.
5. Carefully stuff the wire harness and plugs through the access hole being careful not to pinch any wires
between the mounting plate and the console front panel.
6. Reinstall the four sheet metal screws into the Spool Gun Module plate and secure.
7. Plug in the Amphenol plug of the ST-23 or MT-250SG.
8. Place the Spool Gun toggle switch in the “SPOOL” position.
9. Set the SELECTION switch to the MIG position and preset the wire speed by pressing the PRESET button
rotating the wire feed speed pot of the spool gun and reading the wire feed speed in the top Display
window.
NOTE: Due to the differences between the ST-23 and MT-250SG motor, the wire feed speed displayed is not
an accurate indication of wire feed speed. Use the chart below to accurately set the wire feed speed
depending on the type of spool gun being used.
MULTIMASTER 260
Preset versus Actual Wire Feed Speed
Using MT-250SG and ST-23 Spool Guns
0
200
400
600
800
1000
0 100 200 300 400 500 600 700 800
Preset Wire Feed Speed (IPM) on Digital Meter
Actual Wire Feed
Speed (IPM)
ST-23
MT-250
F-15-619-A
July, 2001
Be sure this information reaches the operator.
You can get extra copies through your supplier.
2
ITEM PART QTY. DESCRIPTION SYMBOL
NO NO
1 32328 1 PANEL SPOOL GUN
2 634519 1 SWITCH TOGGLE 4PDT S1
3 951474 1 SWITCH SEAL BLACK
4 647233 1 CONNECTOR BOX RECEPTACLE J1
5 951504 1 PLUG HOUSING 15 PIN JP1
6 0558001810 1 KIT WIRE SPOOL GUN
8 180W68 AR TYWRAP SMALL
Front External and Internal View of Front Panel
Internal Side View
3
Wiring and Schematic Diagram - Module Spool Gun
C-0558001793
F-15-619-A 7/2001
IF YOU DO NOT KNOW WHOM TO CALL
Telephone: (800) ESAB-123/ Fax: (843) 664-4452/ Web:http://www.esab.com
Hours: 7:30 AM to 5:00 PM EST
A. CUSTOMER SERVICE QUESTIONS:
Order Entry Product Availability Pricing Delivery
Order Changes Saleable Goods Returns Shipping Information
Eastern Distribution Center
Telephone: (800)362-7080 / Fax: (800) 634-7548
Central Distribution Center
Telephone: (800)783-5360 / Fax: (800) 783-5362
Western Distribution Center
Telephone: (800) 235-4012/ Fax: (888) 586-4670
B. ENGINEERING SERVICE: Telephone: (843) 664-4416 / Fax : (800) 446-5693
Welding Equipment Troubleshooting Hours: 7:30 AM to 5:00 PM EST
Warranty Returns Authorized Repair Stations
C. TECHNICAL SERVICE: Telephone: (800) ESAB-123/ Fax: (843) 664-4452
Part Numbers Technical Applications Hours: 8:00 AM to 5:00 PM EST
Performance Features Technical Specifications Equipment Recommendations
D. LITERATURE REQUESTS: Telephone: (843) 664-5562 / Fax: (843) 664-5548
Hours: 7:30 AM to 4:00 PM EST
E. WELDING EQUIPMENT REPAIRS: Telephone: (843) 664-4487 / Fax: (843) 664-5557
Repair Estimates Repair Status Hours: 7:30 AM to 3:30 PM EST
F. WELDING EQUIPMENT TRAINING:
Telephone: (843)664-4428 / Fax: (843) 679-5864
Training School Information and Registrations Hours: 7:30 AM to 4:00 PM EST
G. WELDING PROCESS ASSISTANCE:
Telephone: (800) ESAB-123 / Fax: (843) 664-4454 Hours: 7:30 AM to 4:00 PM EST
H. TECHNICAL ASST. CONSUMABLES:
Telephone : (800) 933-7070 Hours: 7:30 AM to 5:00 PM EST
ESAB Welding & Cutting Products, Florence, SC Welding Equipment
COMMUNICATION GUIDE - CUSTOMER SERVICES
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ESAB Multimaster-260 Installation guide

Category
Welding System
Type
Installation guide
This manual is also suitable for

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