Xantrex Technology 815-2524-02 User manual

Brand: Xantrex Technology

Model: 815-2524-02

Category: Battery chargers

Type: User manual

This manual is also suitable for

815-3524

This guide for use by qualified installers only.

Freedom SW 230V

Sine Wave Inverter/Chargers

Installation Guide

FREEDOM SW 3524

FREEDOM SW

3524

FREEDOM SW 3524

CLEAR FAULT

RESET

INVERTER

ENABLE

INVERTER

ENABLED

AC IN FAULT

GEN

SUPPORT

CHARGING WARNING

CLEAR FAULT

RESET

INVERTER

ENABLE

INVERTER

ENABLED

AC IN

FAULT

GEN

SUPPORT

CHARGING

WARNING

Freedom SW 3524-230 shown.

Model Numbers

815-3524-02

815-2524-02

™

Freedom SW 3K2K 230V InvChg Install Guide.book Page i Friday, June 20, 2014 9:11 AM

Freedom SW 3K2K 230V InvChg Install Guide.book Page ii Friday, June 20, 2014 9:11 AM

975-0697-01-01 i

This guide for use by qualified personnel only.

owned by Schneider Electric Industries SAS or its affiliated companies.

Exclusion for Documentation

UNLESS SPECIFICALLY AGREED TO IN WRITING, SELLER

(A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY

TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION;

(

B) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES,

WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE

OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY

AT THE USER’S RISK; AND

ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE

ACCURACY CANNOT BE GUARANTEED. APPROVED CONTENT IS CONTAINED WITH THE ENGLISH

LANGUAGE VERSION WHICH IS POSTED AT WWW.XANTREX.COM.

Document Part Number

975-0697-01-01

Date and Revision

June 2014 Rev B

Product Numbers

815-3524-02 (Freedom SW 3524-230)

815-2524-02 (Freedom SW 2524-230)

Contact Information

Information About Your System

As soon as you open your product, record the following information and be sure to

keep your proof of purchase.

To view, download, or print the latest revision, visit the website shown under Contact

Information.

Telephone: +1 800 670 0707

+1 408 987 6030

Web: www.xantrex.com

Serial Number

_________________________________

Product Number

_________________________________

Purchased From

_________________________________

Purchase Date

_________________________________

Freedom SW 3K2K 230V InvChg Install Guide.book Page i Friday, June 20, 2014 9:11 AM

ii Freedom SW 230V Installation Guide

About This Guide

Purpose

The purpose of this Installation Guide is to provide explanations and

procedures for installing the Freedom SW 230V Inverter/Charger.

Scope

The Guide provides safety and installation guidelines as well as information

on tools and wiring. It does not provide details about particular brands of

batteries. You need to consult individual battery manufacturers for this

information.

Audience

The information in this Guide is intended for qualified personnel. Qualified

personnel have training, knowledge, and experience in:

• Installing electrical equipment and PV power systems (up to 1000

volts).

• Applying all applicable installation codes.

• Analyzing and reducing the hazards involved in performing electrical

work.

• Selecting and using Personal Protective Equipment (PPE).

Conventions Used

The following conventions are used in this guide.

Related Information

You can find more information about Xantrex-branded products and

services at www.xantrex.com.

DANGER indicates an imminently hazardous situation, which, if not

avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation, which, if not

avoided, can result in death or serious injury.

CAUTION indicates a potentially hazardous situation, which, if not

avoided, can result in moderate or minor injury.

NOTICE indicates a potentially hazardous situation, which, if not

avoided, can result in equipment damage.

IMPORTANT:

These notes describe things which are important for you

to know, however, they are not as serious as a caution or warning.

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975-0697-01-01 iii

Important Safety Instructions

IMPORTANT: READ AND SAVE THIS INSTALLATION

GUIDE FOR FUTURE REFERENCE.

This chapter contains important safety and installation instructions for the

Freedom SW 230V Inverter/Charger (Freedom SW 230V). Each time,

before using the Freedom SW 230V, READ ALL instructions and

cautionary markings on or provided with the inverter/charger, the batteries,

and all appropriate sections of this guide.

NOTE: The Freedom SW 230V contains no user-serviceable parts.

ELECTRICAL SHOCK AND FIRE HAZARD

Installation must be done by qualified personnel to ensure compliance

with all applicable installation and electrical codes and regulations.

Instructions for installing the Freedom SW 230V Inverter/Charger are

provided here for use by qualified personnel only.

Failure to follow these instructions will result in death or serious

injury.

ELECTRICAL SHOCK HAZARD

• Do not expose the Freedom SW 230V to rain, snow, spray, or bilge

water. This inverter/charger is designed for marine applications only

when additional drip protection is installed in certain orientations.

See “Mounting Orientations” on page 21.

• Do not operate the inverter/charger if it has received a sharp blow,

been dropped, has cracks or openings in the enclosure including if the

AC terminal cover has been lost, damaged, or will not close, or

otherwise damaged in any other way.

• Do not disassemble the inverter/charger. Internal capacitors remain

charged after all power is disconnected.

• Disconnect both AC and DC power from the inverter/charger before

attempting any maintenance or cleaning or working on any circuits

connected to the inverter/charger. The INVERTER ENABLE button

on the front panel does not function like a power switch that energizes

or de-energizes the unit. When AC and DC power sources are

connected and present, the unit is always energized.

• Do not operate the inverter/charger with damaged or substandard

wiring. Make sure that all wiring is in good condition and is not

undersized.

Failure to follow these instructions will result in death or serious

injury.

Freedom SW 3K2K 230V InvChg Install Guide.book Page iii Friday, June 20, 2014 9:11 AM

iv Freedom SW 230V Installation Guide

NOTES:

1. Follow these instructions and those published by the battery

manufacturer and the manufacturer of any equipment you intend to use

in the vicinity of the battery. Review cautionary markings on these

products and on the engine.

2. This inverter/charger contains components which tend to produce arcs

or sparks.

3. Locations include any space containing gasoline-powered machinery,

fuel tanks, as well as joints, fittings, or other connections between

components of the fuel system.

4. Freedom SW 230V inverter/charger products are designed for deep

cycle lead-acid batteries only. Charging lithium-ion batteries are

currently not supported and doing so is an explosion hazard.

Lithium-ion battery cells are individually monitored for voltage and

temperature. The Freedom SW 230V does not support this individual

cell monitoring on lithium-ion batteries.

FIRE AND BURN HAZARD

• Do not cover or obstruct the air intake vent openings and/or install in

a zero-clearance compartment.

• Do not use transformerless battery chargers in conjunction with the

inverter/charger due to overheating.

Failure to follow these instructions will result in death or serious

injury.

EXPLOSION HAZARD

• Charge only properly rated (such as two 12 V in series for a 24 V

battery bank) lead-acid (GEL, AGM, Flooded, or lead-calcium)

rechargeable batteries because other battery types may explode.

• Do not work in the vicinity of lead-acid batteries. Batteries generate

explosive gases during normal operation. See note #1.

• Do not install and/or operate in compartments containing flammable

materials or in locations that require ignition-protected equipment.

See notes #2 and #3.

Failure to follow these instructions will result in death or serious

injury.

PHYSICAL INJURY HAZARD

This Freedom SW 230V Inverter/Charger is not intended for use by

persons (including children) with reduced physical, sensory, or mental

capabilities or lack of experience and knowledge, unless they have been

given supervision or instruction concerning use of the appliance by a

person responsible for their safety. Children should be supervised to

ensure that they do not play with the appliance.

Failure to follow these instructions can result in minor or moderate

injury.

Freedom SW 3K2K 230V InvChg Install Guide.book Page iv Friday, June 20, 2014 9:11 AM

975-0697-01-01 v

This guide for use by qualified personnel only.

Precautions When Working With Batteries

NOTES:

1. Mount and place the Freedom SW 230V Inverter/Charger unit away

from batteries in a well ventilated compartment.

2. Always have someone within range of your voice or close enough to

come to your aid when you work near a lead-acid battery.

3. Always have plenty of fresh water and soap nearby in case battery acid

contacts skin, clothing, or eyes.

4. If battery acid contacts skin or clothing, wash immediately with soap

and water. If acid enters your eye, immediately flood it with running

cold water for at least twenty minutes and get medical attention

immediately.

5. Use extra caution to reduce the risk or dropping a metal tool on the

battery. It could spark or short circuit the battery or other electrical

parts and could cause an explosion.

6. Batteries can produce a short circuit current high enough to weld a ring

or metal bracelet or the like to the battery terminal, causing a severe

burn.

7. When removing a battery, always remove the negative terminal from

the battery first for systems with grounded negative. If it is grounded

positive, remove the positive terminal first. Make sure all loads

connected to the battery and all accessories are off so you don’t cause

an arc.

IMPORTANT:

Battery work and maintenance must be done by qualified

personnel knowledgeable about batteries to ensure compliance with battery

handling and maintenance safety precautions.

BURN FROM HIGH SHORT-CIRCUIT CURRENT, FIRE

AND EXPLOSION FROM VENTED GASES HAZARDS

• Always wear proper, non-absorbent gloves, complete eye protection,

and clothing protection. Avoid touching your eyes and wiping your

forehead while working near batteries. See note #4.

• Remove all personal metal items, like rings, bracelets, and watches

when working with batteries. See notes #5 and #6 below.

• Never smoke or allow a spark or flame near the engine or batteries.

• Never charge a frozen battery.

Failure to follow these instructions can result in death or serious

injury.

Freedom SW 3K2K 230V InvChg Install Guide.book Page v Friday, June 20, 2014 9:11 AM

vi Freedom SW 230V Installation Guide

Precautions When Preparing to Charge

NOTES:

• Study and follow all of the battery manufacturer's specific precautions,

such as removing or not removing cell caps while charging, whether

equalization is acceptable for your battery, and recommended rates of

charge.

• For flooded non-sealed batteries, add distilled water in each cell until

battery acid reaches the level specified by the battery manufacturer.

This helps to purge excessive gas from cells. Do not overfill. For a

battery without removable cell caps, carefully follow manufacturer's

instructions.

Precautions When Placing the Inverter/Charger

EXPOSURE TO CHEMICALS AND GASES HAZARD

• Make sure the area around the battery is well ventilated.

• Make sure the voltage of the batteries matches the output voltage of

the inverter/charger.

• Be careful to keep corrosion from coming into contact with your eyes

and skin when cleaning battery terminals.

Failure to follow these instructions can result in death or serious

injury.

RISK OF DAMAGE TO THE INVERTER/CHARGER

• Never allow battery acid to drip on the inverter/charger when reading

gravity, or filling battery.

• Never place the Freedom SW 230V Inverter/Charger unit directly

above batteries; gases from a battery will corrode and damage the

inverter/charger.

• Do not place a battery on top of the inverter/charger.

Failure to follow these instructions can damage the unit and/or

damage other equipment.

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975-0697-01-01 vii

This guide for use by qualified personnel only.

Regulatory

The Freedom SW 230V Inverter/Charger is certified to appropriate

European (CE) and Australian (RCM) standards. For more information see

“Regulatory Approvals” on page 62.

The Freedom SW 230V Inverter/Charger is intended to be used for mobile

or commercial applications. This inverter/charger is designed for marine

applications only when additional drip protection is installed in certain

orientations. Refer to this guide for installation instructions.

It is not intended for other applications as it may not comply with the

additional safety code requirements needed for those other applications. See

“Limitations On Use” below.

LIMITATIONS ON USE

Do not use in connection with life support systems or other medical

equipment or devices.

Failure to follow these instructions can result in death or serious

injury.

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Freedom SW 3K2K 230V InvChg Install Guide.book Page viii Friday, June 20, 2014 9:11 AM

This guide for use by qualified installers only.

Important Safety Instructions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Materials List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Installation Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Before You Begin the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Installation Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

About the Xanbus System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Xanbus System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Xanbus-enabled Products and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Planning the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Two Key Performance Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Size and Length of DC Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Mounting Location of the Freedom SW 230V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Planning Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

AC, DC, and Network Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

AC Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

AC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

AC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

AC Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

AC Disconnect and Over-Current Protection Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Distribution Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

AC Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Contents

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DC Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

DC Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

DC Disconnects and Over-Current Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

DC Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Unpacking and Inspecting the Freedom SW 230V Inverter/Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Installation Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Installing the Inverter/Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Step 1: Choosing a Location for the Inverter/Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Step 2: Mounting the Inverter/Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Step 3: Connecting the AC Input and AC Output Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

General AC Wiring Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Connecting AC Input Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Connecting the AC Output Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Step 4: Connecting the DC Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

DC Connection Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Recommended Cable Sizes and Lengths and Fuse Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Preparing the Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Guidelines for Routing the DC Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Connecting the DC Cables to the Inverter/Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

DC Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

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This guide for use by qualified installers only.

Step 5: Connecting the Battery Temperature Sensor (BTS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Mounting Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Mounting to the Negative Battery Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Mounting to the Side of the Battery Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Step 6: Connecting to the Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Step 7: Performing Checks Prior to Initial Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Step 8: Testing Your Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Testing in Invert Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Testing in Charge Mode and AC Bypass Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Installation Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Stacking Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Parallel Stacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

DC Connections for Stacked Inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Neutral Wiring for Stacked Inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

Configuring System for Stacked Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Search Mode Operation in Parallel Stacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Disabling Search Mode on the Master Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Setting Search Mode on the Slave Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Charger Settings in a Dual Freedom SW Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

Inverter/Charger Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

Battery Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

Battery Bank Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

Freedom SW 3K2K 230V InvChg Install Guide.book Page iii Friday, June 20, 2014 9:11 AM

Estimating Battery Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

Calculating Battery Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

Battery Banks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

Battery Bank Sizing Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

Restrictions on Motor Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

Battery Cabling and Hook-up Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

Battery Series Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

Battery Series-Parallel Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

Inverter Drip Shield Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

Freedom SW 3K2K 230V InvChg Install Guide.book Page iv Friday, June 20, 2014 9:11 AM

975-0697-01-01 1

This guide for use by qualified personnel only.

Introduction

The Installation Guide provides detailed information for installing

the Freedom SW 230V Inverter/Charger and the battery temperature

sensor, wiring the inverter/charger to the AC and DC circuits, and

connecting the inverter/charger to the Xanbus system.

The Freedom SW 230V is a Xanbus-enabled device that typically

powers the Xanbus system.

This Installation Guide provides:

• safety instructions that must be observed during installation

• a typical Xanbus system diagram (if applicable)

• information on additional required AC and DC components

• a list of installation tools and materials

• detailed procedures for a typical installation

Freedom SW 3K2K 230V InvChg Install Guide.book Page 1 Friday, June 20, 2014 9:11 AM

2 Freedom SW 230V Installation Guide

Introduction

Materials List

The Freedom SW 230V ships with the following items:

• one Freedom SW 230V unit

• owner’s and installation guides

• Battery Temperature Sensor (BTS)

• DC terminal covers (one red, one black) with

two sets of #6-32 screws

• two Xanbus network terminators

• two sets of 5/16"-18 nuts and washers for the DC terminals

NOTE: If any of the items are missing, contact customer service or

any authorized Xantrex dealer for replacement. See “Contact

Information” on page i.

IMPORTANT:

Keep the carton and packing material in case you

need to return the Freedom SW 230V for servicing.

Figure 1 Materials List

FREEDOM SW 3524

FREEDOM SW

3524

CLEAR FAULT

RESET

INVERTER

ENABLE

INVERTER

ENABLED

AC IN FAULT

GEN

SUPPORT

CHARGING WARNING

BTS

DC terminal covers

with screws

nuts and washers

Freedom SW 3524-230

shown

Installation and

Owner’s Guides

Xanbus network

terminators

Freedom SW 3K2K 230V InvChg Install Guide.book Page 2 Friday, June 20, 2014 9:11 AM

975-0697-01-01 3

This guide for use by qualified personnel only.

Installation Information

Before You Begin the Installation

Before beginning your installation:

• Read the entire Installation Guide so you can plan the

installation from beginning to end.

• Assemble all the tools and materials you require for the

installation.

• Review the Important Safety Instructions on page iii.

• Be aware of all safety and electrical codes which must be met.

Installation Codes

Applicable installation codes vary depending on the specific

location and application of the installation.

ELECTRICAL SHOCK AND FIRE HAZARDS

• All wiring should be done by qualified personnel to ensure

compliance with all applicable installation codes and regulations.

• Disconnect all AC and DC power sources.

• Disable and secure all AC and DC disconnect devices and automatic

generator starting devices.

Failure to follow these instructions will result in death or serious

injury.

Freedom SW 3K2K 230V InvChg Install Guide.book Page 3 Friday, June 20, 2014 9:11 AM

4 Freedom SW 230V Installation Guide

About the Xanbus System

Xanbus System

The Xanbus system includes the Freedom SW 230V and other

Xanbus-enabled devices. The Freedom SW 230V is the device in a

Xanbus system that typically provides network power—500 mA at

12 volts DC. All of the Xanbus-enabled devices, such as the

Freedom SW 230V, the SCP, and the AGS are able to communicate

their settings and activity to each other.

The Xanbus-enabled designation (see below) means that this

product works on a Xanbus network. Xanbus-enabled products are:

• Simple to operate and routine tasks are automated.

• Controlled by software that eliminates analog signalling errors.

• Less susceptible to interference and line loss.

• Upgradable through new software releases.

For detailed instructions and a complete list of Xanbus-enabled

devices, visit www.xantrex.com

Figure 2 Typical Xanbus System Diagram

Xanbus System Control Panel

Xanbus Automatic Generator Start

System Control Panel

network terminator network terminator

Automatic Generator Start

Freedom SW Inverter/Charger

FREEDOM SW

3524

FREEDOM

SW 3524

nve

set Enable

er A

harge Fault

Generator

Shore

Power

AC Loads

AC Panel

BATTERY

Inverter

Load Panel

Freedom SW 3K2K 230V InvChg Install Guide.book Page 4 Friday, June 20, 2014 9:11 AM

975-0697-01-01 5

About the Xanbus System

This guide for use by qualified personnel only.

Xanbus-enabled Products and Accessories

Xanbus-enabled Products (Shown above)

Product Number/s

Xanbus System Control Panel (SCP) 809-0921

Xanbus Automatic Generator Start (AGS) 809-0915

3-ft network cable (0.9 m) 809-0935

25-ft network cable (7.6 m) 809-0940

75-ft network cable (22.9 m) 809-0942

Accessories (Shown above)

Product Number/s

Freedom SW On/Off Switch (Not shown) 808-9002

Inverter drip shield 808-9004

Xanbus System Control Panel (SCP)

FGA:809-0921

ACIn/Charge

Inverter On

Low Bat t er y

Fault

STBY/ON

Fault Clear

Ent e r Func

SCP

AGS

25-ft cable 75-ft cable3-ft cable

Inverter drip shield

Freedom SW 3K2K 230V InvChg Install Guide.book Page 5 Friday, June 20, 2014 9:11 AM

6 Freedom SW 230V Installation Guide

Planning the Installation

This section provides information to help you plan for a basic

installation of the Freedom SW 230V.

As your system configuration is determined, record the details in

“Information About Your System” in the Freedom SW 230V Sine

Wave Inverter/Charger Owner’s Guide.

Two Key Performance Factors

Two key factors in particular will have a major impact on system

performance.

Size and Length of DC Cables

To select the appropriate size and length of DC cables, see “DC

Cabling” on page 13.

The DC cables should be as short as possible and large enough to

handle the required current, in accordance with the electrical codes

or regulations applicable to your installation. If there are long

battery cables which are in excess of 3 meters each and not of

sufficient size, the voltage drop across the cables will have a

negative impact on overall system performance.

Mounting Location of the Freedom SW 230V

To choose an appropriate location for mounting the inverter/charger,

see “Step 1: Choosing a Location for the Inverter/Charger” on page

18.

Freedom SW 3K2K 230V InvChg Install Guide.book Page 6 Friday, June 20, 2014 9:11 AM

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