Operator's Manual
PRO E S S I 0 N A
21" SELF PROPELLED MOWER
Model No. 247.887210
CAUTION: Before using
this product, read this
manual and follow all
safety rules and operating
instructions.
o SAFETY
ASSEMBLY
OPERATION
MAINTENANCE
PARTS LIST
o ESPANOL
Sears, Roebuck and Co., Hoffman Estates, IL 60179, U.S.A.
Visit our website: www.craftsman.com FORM1/0. 769-03781
4/14/2009
WarrantyStatement..................................Page2
SafeOperationPractices..........................Pages3-4
SlopeGuide..............................................Page5
SafetyLabels............................................Page7
Assembly..................................................Pages8-11
Operation..................................................Pages12-13
ServiceandMaintenance.........................Pages14-19
Off-SeasonStorage..................................Page20
TroubleShooting.......................................Page21
PartsList...................................................Page22-32
Espa_ol.....................................................Page37
ServiceNumbers......................................BackCover
CraftsmanTwoYearLimited Warranty
Ifthis Craftsmanproductfailsduetoa defectinmaterialor workmanshipwithintwo yearsfromthedateof purchase,returnittoanySearsstore,
SearsServiceCenter,orotherCraftsmanoutletintheUnitedStatesforfreerepair.
Thiswarrantydoesnotinclude:
• Expendableitemswhichcanwearoutfromnormalusewithinthewarrantyperiod,suchas rotarymowerblades,bladeadapters,belts,air
cleaners,andsparkplug.
• Repairsnecessarybecauseof operatorabuseor negligence,includingbentcrankshaftsandthefailuretooperateor maintaintheequip-
mentaccordingtoallsuppliedinstructions.
Thiswarrantyappliesforonly90daysifthis productiseverusedforcommercialor rentalpurposes.
Thiswarrantyappliesonlywhilethisproductisusedinthe UnitedStates.
Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightswhichvaryfromstatetostate.
Sears, Roebuckand Co.,Hoffman Estates,IL 60179
EngineOilType: SAE30
EngineOilCapacity: 18ounces
Fuel: UnleadedGasoline
SparkPlug: Champion®RC12YC
Engine: Briggs& Stratton
ModelNumber.................................................................
Serial Number.................................................................
Dateof Purchase.............................................................
Recordthemodelnumber,serialnumber
anddateof purchaseabove
©SearsBrands,LLC 2
__IL hissymbolpointsoutimportantsafetyinstructions
which,ifnotfollowed,couldendangerthepersonal
safetyand/orpropertyofyourselfandothers.Read
andfollowall instructionsin thismanualbefore
attemptingtooperatethismachine.Failuretocomplywiththese
instructionsmayresultin personalinjury.Whenyouseethissymbol,
HEEDITSWARNING!
Batteryposts,terminals,andrelatedaccessoriescontainleadand
leadcompounds,chemicalsknowntotheStateofCaliforniatocause
cancerandreproductiveharm.Washhandsafterhandling.
Thismachinewasbuilttobeoperatedaccordingto therulesfor
safeoperationinthis manual.Aswithanytypeof powerequipment,
carelessnessorerroronthe partoftheoperatorcanresultin serious
injury.Thismachineiscapableofamputatinghandsandfeetand
throwingobjects.Failuretoobservethefollowingsafetyinstructions
couldresultin seriousinjuryordeath.
__ate ofCaliforniatoI
causecancerandbirthdefectsor otherreproductiveharm.
CHILDREN
Tragicaccidentscanoccurifoperatorisnotalertto presenceofchildren.Chil-
drenareoftenattractedto mowerandmowingactivity.Theydo notunderstand
thedangers.Neverassumethatchildrenwillremainwhereyoulastsawthem.
,, Keepchildrenoutofthe mowingareaand underwatchfulcareofa
responsibleadult otherthantheoperator.
,, Bealertandturnmoweroff if achildentersthe area.
,, Beforeandwhilemovingbackwards,lookbehindanddownfor small
children.
,, Useextremecarewhenapproachingblindcorners,doorways,shrubs,
trees,orotherobjectsthatmayobscureyourvisionof a childwhomay
runintothemower.
,, Keepchildrenawayfrom hotor runningengines.Theycansufferburns
fromahot muffler.
,, Neverallowchildrenunder14yearsoldto operateapowermower.
Children14yearsoldandovershouldreadandunderstandoperation
instructionsand safetyrulesinthismanualandshouldbetrainedand
supervisedbyaadult.
GENERAL OPERATION
• Readthisoperator'smanualcarefullyinitsentirety beforeattempting
toassemblethismachine.Read,understand,andfollowall instructions
onthe machineandinthemanual(s)beforeoperation.Becompletely
familiarwiththe controlsand the properuseofthis machinebefore
operatingit. Keepthis manualinasafeplaceforfutureandregular
referenceand for orderingreplacementparts.
,, Befamiliarwithall controlsandtheirproperoperation.Knowhowtostop
themachineanddisengagethemquickly.
,, Thismachineisaprecisionpieceof powerequipment,not aplaything.
Therefore,exerciseextremecautionatall times.Yourunithasbeen
designedto performonejob:to mowgrass.Do notuseitfor anyother
purpose.
,, Neverallowchildrenunder14yearsoldto operatethismachine.Chil-
dren14yearsoldand overshouldreadandunderstandthe instructions
inthis manualandshouldbetrainedandsupervisedbyaparent.
,, Onlyresponsibleindividualswhoarefamiliarwiththeserulesofsafe
operationshouldbe allowedto usethismachine.
,, Thoroughlyinspectthe areawherethe equipmentisto beused.Remove
allstones,sticks,wire,bones,toysandotherforeignobjectswhichcould
betrippedoveror pickedupandthrownbythe blade.Thrownobjects
cancauseseriouspersonalinjury.
,, Planyourmowingpatterntoavoiddischargeof materialtowardroads,
sidewalks,bystandersandthe like.Also,avoiddischargingmaterial
againsta wallorobstructionwhich maycausedischargedmaterialto
ricochetbacktowardtheoperator.
,, To helpavoid bladecontactor a thrownobject injury,stayin operator
zonebehindhandlesandkeepchildren,bystanders,helpers,and petsat
least75feet frommowerwhile itis inoperation.Stopmachineifanyone
entersarea.
,, Alwayswearsafetyglassesor safetygogglesduringoperationandwhile
performingan adjustmentor repairto protectyoureyes.Thrownobjects
whichricochetcancauseseriousinjurytotheeyes.
,, Wearsturdy,rough-soledworkshoesandclose-fittingslacksandshirts.
Shirtsand pantsthat coverthe armsand legsandsteel-toedshoes
arerecommended.Neveroperatethis machineinbarefeet,sandals,
slipperyor lightweight(e.g.canvas)shoes.
,, Donotputhandsor feetnearrotatingpartsor undercuttingdeck.
Contactwith bladecanamputatehandsandfeet.
,, A missingordamageddischargecovercancausebladecontactor
thrownobjectinjuries.
,, Manyinjuriesoccuras aresultofthe mowerbeingpulledoverthefoot
duringafall causedbyslippingor tripping.Do notholdon tothe mowerif
youarefalling;releasethe handleimmediately.
,, Neverpull the mowerbacktowardyouwhileyouarewalking.Ifyoumust
backthe mowerawayfromawallor obstructionfirst lookdownand
behindtoavoidtrippingandthenfollow thesesteps:
a.Stepbackfrom mowertofully extendyourarms.
b.Besureyouarewellbalancedwithsurefooting.
c. Pull backslowly,nomorethanhalfwaytowardsyou.
d.Repeatthesestepsasneeded.
,, Donotoperatethe mowerwhile underthe influenceof alcoholordrugs.
,, Donotengagethe self-propelledmechanismonunitssoequippedwhile
startingengine.
,, Thebladecontrolhandleisasafetydevice.Neverattemptto bypassits
operation.Doingso makesthe safetydeviceinoperativeandmayresult
inpersonalinjurythroughcontactwiththe rotatingblade.The blade
controlhandlemustoperateeasilyin bothdirectionsand automatically
returntothe disengagedpositionwhen released.
,, Neveroperatethe mowerin wetgrass.Alwaysbesureof yourfooting. A
slip andfall cancauseseriouspersonalinjury.Ifyoufeelyouarelosing
yourfooting, releasethe bladecontrolhandleimmediatelyandthe blade
will stoprotatingwithinthreeseconds.
,, Mowonlyin daylightor goodartificiallight.Walk,neverrun.
,, Stopthebladewhencrossinggraveldrives,walksorroads.
3
• Iftheequipmentshouldstartto vibrateabnormally,stoptheengineand
checkimmediatelyfor the cause.Vibrationisgenerallya warningof
trouble.
• Shutthe engineoff andwait untilthe bladecomesto acompletestop
beforeremovingthe grasscatcheror uncloggingthe chute.
Thecuttingbladecontinuestorotatefor a fewsecondsafterthe engine
isshut off.Neverplaceanypartofthe bodyinthe bladearea untilyou
aresurethe bladehasstoppedrotating.
• Neveroperatemowerwithoutpropertrailshield,dischargecover,grass
catcher,bladecontrolhandle,orothersafetyprotectivedevicesin place
andworking.Neveroperatemowerwithdamagedsafetydevices.Failure
todosocan resultinpersonalinjury.
• Mufflerandenginebecomehotand cancauseaburn.Do nottouch.
• Onlyusepartsand accessoriesmadeforthismachinebymanufacturer.
Failureto dosocanresultin personalinjury.
• Whenstartingengine,pull cordslowlyuntilresistanceisfelt,thenpull
rapidly.Rapidretractionofstartercord(kickback)willpull handand
armtowardenginefasterthanyoucanlet go.Brokenbones,fractures,
bruisesor sprainscouldresult.
• Ifsituationsoccurwhicharenotcoveredinthis manual,usecareand
goodjudgment.ContactyourSearsServiceCenterforassistance.
SLOPE OPERATION
Slopesarea majorfactorrelatedto slipandfall accidentswhichcanresultin
severeinjury.Operationon slopesrequiresextracaution.Ifyoufeeluneasyon
aslope,donotmowit.Foryoursafety,usethe slopegaugeincludedaspart
ofthismanualtomeasureslopesbeforeoperatingthisunitona slopedor hilly
area.Iftheslopeis greaterthan15degrees,do notmowit.
Do:
• Mowacrossthefaceofslopes; neverupanddown. Exerciseextreme
cautionwhenchangingdirectionon slopes.
• Watchforholes,ruts,rocks,hiddenobjects,or bumpswhich cancause
youto slipor trip.Tallgrasscan hideobstacles.
• Alwaysbe sureofyourfooting.Aslip andfall cancauseseriouspersonal
injury.If youfeelyouarelosingyourbalance,releasethe bladecontrol
handleimmediately,andthe bladewillstoprotatingwithin3 seconds.
Do Not:
• Do notmowneardrop-offs,ditchesorembankments,whereyoucould
loseyourfootingor balance.
• Do notmowslopesgreaterthan15degreesasshownonthe
slopegauge.
• Do notmowonwetgrass.Unstablefootingcouldcauseslipping.
SERVICE
Safe Handling Of Gasoline:
• Toavoidpersonalinjuryor propertydamageuseextremecarein
handlinggasoline.Gasolineis extremelyflammableandthevaporsare
explosive.Seriouspersonalinjurycanoccurwhengasolineis spilledon
yourselfor yourclotheswhichcan ignite.Washyourskinand change
clothesimmediately.
• Useonlyanapprovedgasolinecontainer.
• Neverfill containersinsideavehicleoron atruckor trailerbedwith a
plasticliner.Alwaysplacecontainersonthe groundawayfromyour
vehiclebeforefilling.
• Removegas-poweredequipmentfromthetruckortrailerand refueliton
theground.Ifthis isnot possible,thenrefuelsuchequipmentona trailer
witha portablecontainer,ratherthanfromagasolinedispensernozzle.
• Keepthe nozzlein contactwiththe rimofthefueltank or container
openingatalltimesuntilfuelingiscomplete.Donot usea nozzle
lock-opendevice.
• Extinguishall cigarettes,cigars,pipesandother sources
of ignition.
• Neverfuelmachineindoorsbecauseflammablevaporswillaccumu-
latein the area.
• Neverremovegascapor addfuelwhile engineis hotor running.
Allowengineto coolatleasttwominutesbeforerefueling.
• Neveroverfillfuel tank.Fill tanktono morethan 1inchbelowbottom
offiller neckto provideforfuel expansion.
• Replacegasolinecapandtightensecurely.
• Ifgasolineisspilled,wipeit offthe engineandequipment.Moveunit
toanotherarea.Wait5 minutesbeforestarting engine.
• Neverstorethe machineorfuelcontainernearan openflame,spark
or pilotlightason awaterheater,spaceheater,furnace,clothesdryer,
or othergasappliances.
• Toreducefire hazard,keepmowerfreeofgrass,leaves,or other
debrisbuild-up.Cleanupoilor fuelspillageandremoveanyfuel
soakeddebris.
• Allowa mowerto coolatleast5 minutesbeforestoring.
General Service:
• Neverrunanengineindoorsorin a poorlyventilatedarea.Engine
exhaustcontainscarbon monoxide,anodorlessand deadlygas.
• Beforecleaning,repairing,or inspecting,makecertainthe bladeand
all movingpartshavestopped.Disconnectthe sparkplugwireand
groundagainsttheenginetopreventunintendedstarting.
• Checkthe bladeandenginemountingboltsatfrequentintervals
forpropertightness.Also,visuallyinspectbladefor damage(e.g.,
bent,cracked,worn) Replacebladewiththe originalequipment
manufacture's(O.E.M.)bladeonly,listedinthis manual."Useofparts
whichdonotmeettheoriginalequipmentspecificationsmayleadto
improperperformanceandcompromisesafety!"
• Mowerbladesaresharpandcancut.Wrapthe bladeor weargloves,
anduseextracautionwhenservicingthem.
• Keepallnuts, bolts,andscrewstightto besurethe equipmentis in
safeworkingcondition.
• Nevertamperwithsafetydevices.Checktheirproperoperation
regularly.
• Afterstrikingaforeignobject,stoptheengine,disconnectthe spark
plugwireand groundagainstthe engine.Thoroughlyinspectthe
mowerforanydamage.Repairthe damagebeforestartingand
operatingthe mower.
• Neverattempttomakea wheelor cuttingheightadjustmentwhilethe
engineisrunning.
• Grasscatchercomponents,dischargecover,andtrailshieldare
subjecttowear anddamagewhichcould exposemovingpartsor
allowobjectsto bethrown.Forsafetyprotection,frequentlycheck
componentsandreplaceimmediatelywithoriginalequipment
manufacturer's(O.E.M.)partsonly,listedin thismanual."Useof parts
whichdonotmeettheoriginalequipmentspecificationsmayleadto
improperperformanceandcompromisesafety!"
• Donotchangetheenginegovernorsettingoroverspeedthe engine.
Thegovernorcontrolsthe maximumsafeoperatingspeedofthe
engine.Do notcrankenginewithsparkplugremoved.
• Checkfuel line,tank,cap,andfittingsfrequentlyforcracksor leaks.
Replaceif necessary.
• Maintainorreplacesafetyandinstructionlabels,asnecessary.
• Observeproperdisposallawsand regulations.Improperdisposalof
fluidsandmaterialscanharmtheenvironment.
YourResponsibility:Restrictthe useofthispowermachineto personswhoread,understand,andfollowthe warningsand instructionsin this manualandonthe
machine.
4
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05
(D
05
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Donotmowoninclineswitha slopein excessof 15degrees(a riseof approximately2-1/2feetevery10feet).
OperateWALK-BEHINDmowersacrossthefaceofslopes,neverup anddownslopes.
Sight and holdthis levelwith averticaltree...
or afencepost
15°
|
15°
This pageleft intentionallyblank.
6
READOPERATOR'SMANUAL. KEEPSAFETYDEVICES(BLADECONTROL,TRAILINGSHIELD,
DISCHARGECOVER,ETC.)INPLACEANDWORKING.IFDAMAGED,REPLACEIMMEDIATELY.
7
IMPORTANT:Thisunitisshippedwithoutgasolineoroil intheengine.
Becertaintoserviceenginewithgasolineandoilasinstructedinthe
Operationsectionbeforestartingor runningyourmachine.
NOTE:Referenceto rightand lefthandsideoftheLawnMoweris
observedfromtheoperatingposition.
OPENING CARTON
1. Cuteachcornerofthecartonverticallyfromtopto bottom.
2. Removeall looseparts.
3. Removeloosepackingmaterial.
REMOVING UNIT FROM CARTON
1. Liftunitfromthereartodetachitfromunderlyingcartonmaterial
androllunitoutofcarton.
2. Checkcartonthoroughlyforanyotherlooseparts.
LOOSE PARTS IN CARTON
• GrassCatcher
• GrassCatcherAdapter
• SideDischargeChute
• HardwarePack
• EngineOil
Figure1
f
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ASSEMBLY
Attaching The Handle
1. Removeanypackingmaterialwhichmaybebetweenupperand
lowerhandles.
a. Pullupandbackon upperhandleasshownin Figure1.
Makecertainthe lowerhandleisseatedsecurelyintothe
handlemountingbrackets.Donotcrimpcableswhilelifting
thehandleup.
b. Tightenstarknobstosecureupperhandletolowerhandle.
Makesurethateachcarriageboltisseatedproperlyinthe
handle.
2. Locatethehairpinclipontheweldpinon eachsideof lower
handle.
a. Removehairpinclipfromthishole.Usinga pairof pliers,
inserthairpinclipintotheholeonpinclosestto thebracket.
SeeFigure2. Repeaton otherside.
b. Insertacarriageboltfromthehardwarepackintotheupper
holeonthehandlemountingbracket.Securewithone plastic
wingnut,alsoincludedin thehardwarepack.Repeaton
othersidewith remainingitemsfromhardwarepack.
NOTE:Makecertainthedrivecableisroutedaroundtheoutsideand
abovethelowerhandlesoitdoesnotinterferewithattachingthegrass
bag.Thechutedoorhasbeendesignedtomovethestarterropeoutof
thewayofthebagwhenthechutedoorisopened.
/. f
Figure2
8
3. Theropeguide,whichisconnectedtothesupportrod,islocated
onthe rightsideofthelowerhandle.See Figure3.
a. Holdbladecontrolagainstupperhandle.
b. Pullstarterropeoutoftheengine.Releasebladecontrol.
c. Slipstarterropeintoropeguide.
4. Attachcablestothelowerhandlewiththecabletiesalreadyon
thelowerhandle.Insertpegson cabletiesintotheholeson the
lowerhandle.SeeFigure4. Pullcabletiestightandcutoff the
extra.
Attaching the Grass Catcher
Themowerwasshippedwiththemulchingbaffleinstalledontheunit.
Forbaggingpurposes,youwillhavetoattachthegrassbagandits
adapterin placeofthemulchingbaffle.
1. Removethreewingnutsholdingthemulchingbafflein placeand
removefromunit.SeeFigure5.
2. Replacewithgrassbagadapter,whilemakingsurethefrontlipof
adaptergoesundertheedgeofthedeck.Securewithwingnuts
previouslyremoved.
3. Liftchutedooronthegrassbagadapterand slidegrassbagonto
theadapter.SeeFigure6.
Figure 3
(
Figure6
9
Figure4
/
Figure5
,J
ADJUSTMENTS
Cutting Height
Thecuttingheightadjustmentleverislocatedabovethe rearleft
wheel.SeeFigure7Ainsert.
1. Pullleveroutandawayfrommower.
2. Moveleverforwardorbackfordesiredcuttingheight.
3. Releaselevertowardsmowerdeck.
Thefrontwheelcuttingheightisdeterminedbyselectingoneof six
positionsoneachcasterassembly.Toadjustfrontcuttingheight,refer
toFigure7Bandproceedasfollows:
1. Removewingnutfromaxlebolt.
Slideaxleboltandwavewasher
fromtheassemblyandselecta
cuttingheight.
2. Withwavewasheron axlebolt,
reinserthardwareinthesquare
holedesiredthroughwheel
assemblyandsecurewithwing
nutpreviouslyremoved.
IMPORTANT:Allwheelsmustbeplacedinthe samerelativeposition.
Forroughor unevenlawns,movetheheightadjustmentlevertoa
higherposition.Thiswillstopscalpingof grass.
Thecasterscanbelockedina straightaheadpositionor positionto
swivelfreely.SeeFigure70 insert.
1. Liftlock pins.
2. Placeinlargerholestolockwheels.Placepinsinsmallerholesto
allowcasterstorotatefreelyforturning.
Drive Control
Theadjustmentwheelislocatedin thedrivecontrolhandlehousing
andisusedtotightenor loosenthedrivebelt.Youwillhaveto adjust
thedrivecontrolifanyofthefollowinghappens:
1. Themowerdoesnotpropelitselfwiththedrivecontrolengaged.
2. Themower'sdrivewheelshesitatewiththedrivecontrolengaged.
Ifeitheroftheseconditionsoccur,rotatetheadjustmentwheel
clockwisetotightenandcounter-clockwiseto loosencabletoadjust
thedrivecontrol.SeeFigure8.
f
Figure8
NOTE:Forsomepeoplethedrivecontrolmaynotbeina comfortable
position.Youcanadjustthehandlebytighteningtheadjustmentwheel.
10
DriveControl
Control
ElectricStartIgnitionKey
ShiftLever
RecoilStarter.....................
CuttingHeight
AdjustmentLever
0il Cap/Dipstick
Y
Gas Cap
Side Discharge Chute
Air Cleaner
Spark Plug
Primer Bulb
J
Figure9
BLADE CONTROL ELECTRIC START IGNITION KEY
Thebladecontrolisattachedtotheupperhandleofthemower.See
Figure9. Depressand squeezeitagainsttheupperhandletooperate
theunit.Releaseitto stopengineand blade.
Theelectricstartignitionkeyislocatedontheleft sideofthehandle
panel.Itisusedonlyfortheelectricstarter.
SIDE DISCHARGE CHUTE
Thisbladecontrolisa safetydevice.Neverattempttobypassits
operations.
Yourmoweris shippedasa mulcher.Todischargethegrassclippings
tothesideinstead,followtheinstructionsin theAssemblysectionto
attachthesidedischargechute.
CUTTING HEIGHT ADJUSTMENT
LEVER
Thecuttingheightadjustmentleverislocatedabovethe
left rearwheel.Toadjustthecuttingheight,referto the
Assemblysection.
DRIVE CONTROL
Thedrivecontrolislocatedontheupperhandle.Squeezethedrive
controltoengagethedrivesystem.Releaseittodisengagethedrive
system.
SHIFT LEVER
Theshiftleverislocatedonthedrivecontrolhousingontheupper
handle.Thisleverisusedto selecttheforwardspeedofthemower.
Whenchangingspeedselection,releasethedrivecontrol.
IMPORTANT:Movetheshiftleveronlywhentheengineis running.
Changingtheshiftleversettingwiththeengineoff candamagethe
mower.
Keephandsandfeetawayfromthechuteareaoncuttingdeck.Refer
towarninglabelontheunit.
RECOIL STARTER
Therecoilstarterisconnectedtothesupportrodandislocatedon the
rightsideofthelowerhandle.Standbehindtheunitandpulltherecoil
starterropetostarttheunit.
GAS CAP
Removethegascaptoaddfueltothefueltank.Useclean,fresh,
regularunleadedgasolinewitha minimumof87 octane.
SPARK PLUG
Referto theMaintenancesectionforinstructionsonsparkplug
replacement.
OIL CAP/DIPSTICK
Referto theMaintenancesectionforinstructionsoncheckingtheoil.
11
GAS AND OIL FILL-UP
Oil (one bottle shipped with unit)
FirstTimeUse
1. Removeoil filldipstick.
2. Withthe lawnmoweron levelground,usea funneltoemptyentire
contentsofoil bottleprovidedintotheengine.
3. Replaceoil filldipstickandtighten.
Subsequent Uses
Onlyusehighqualitydetergentoil ratedwithAPIserviceclassification
SF,SG,SH,or SJ.Selecttheoil's SAEviscositygradeaccordingto
theexpectedoperatingtemperature.Followthechartbelow.
'Colder -'_ 32°F _Warmer
,.._ Oi!Viscosity Chart J
Althoughmulti-viscosityoils(5W30,10W30,etc.)improvestarting
incoldweather,theywillresultinincreasedoil consumptionwhen
usedabove32°E Checkyourengineoillevelmorefrequentlytoavoid
possibleenginedamagefromrunninglowon oil.SeeFigure9.
1. Checktheoil levelbeforeeachoperationmakingcertainnot
torubthedipstickalongtheinsidewallsoftheoilfilltubeand
withoutscrewingit in.Thiswouldresultina falsedipstick
reading.Refillto FULLmarkon dipstick,ifnecessary.Capacity
isapproximately18oz. Overfillingwillcausetheenginetosmoke
profuselyandwillresultin poorengineperformance.
2. Replaceoil filldipstickandtighten.
3. KeepoillevelatFULL.Runningtheenginewithtoolittleoil can
resultinpermanentenginedamage.
Gasoline
l Use care handlinggasoline, extremely
extreme when Gasolineis
flammableandthevaporsareexplosive.Neverfuelmachineindoors
or whiletheengineis hotor running.Extinguishcigarettes,cigars,
pipes,andothersourcesofignition.
1. Removefuelcapfromthefueltank.
2. Makesurethecontainerfromwhichyouwillpourthegasolineis
cleanandfreefromrustor foreignparticles.Neverusegasoline
thatmaybestalefromlongperiodsofstoragein itscontainer.
Gasolinethathasbeensittingforanyperiodlongerthanfour
weeksshouldbeconsideredstale.
3. Fillfueltankwithclean,fresh,unleadedregulargasolineonly.Do
notusegasolinecontainingMETHANOL.Replacefuelcap.
Useof alcoholblendedfuels(calledgasoholor usingethanolor
methanol)canattractmoisturewhichleadsto separationandforma-
tionofacidsduringstorage.Acidicgascandamagethefuelsystem
[of anengnewh e n storage.
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Figure9
Toavoidengineproblems,thefuelsystemshouldbeemptiedbefore
storagefor30daysorlonger.Drainthegastank,starttheengine
andletit rununtilthefuellinesandcarburetorare empty.Use
freshfuelnextseason.See STORAGEInstructionsforadditional
information.
Neveruseengineorcarburetorcleanerproductsinthefueltankor
permanentdamagemayoccur.
Besurenooneotherthantheoperatorisstandingnearthelawn
mowerwhilestartingengineoroperatingmower.Neverrunengine
indoorsorin enclosed,poorlyventilatedareas.Engineexhaust
containscarbonmonoxide,an odorlessanddeadlygas.Keephands,
feet,hairand looseclothingawayfromanymovingpartson engine
andlawnmower.
2
TO START ENGINE
1. Attachsparkplugwireand rubberboottosparkplug.
2. Gastankshouldbeatleast3/4fullbeforestarting.
3. Pushprimerbutton3 times.Donotprimeon hotdaysor torestart
a warmengineaftera shortshutdown.See Figure10.
4. Standingbehindthemower,depressthebladecontroland holdit
againsttheupperhandle.SeeFigure10.
5. Thismowerhastwoseparatestartingsystems,electricand recoil.
Electric Start: Turnignitionkeytothe righttostarttheengine.
Releasethekeyaftertheenginestarts.
Recoil Start: Graspstarterhandleandpullropeoutslowly
untilenginereachesstartofcompressioncycle(ropewillpull
slightlyharderatthis point).Lettheroperewindslowly.Pullrope
witha rapid,continuous,fullarmstroke.Keepinga firmgrip on
the starterhandle,letthe roperewindslowly.
TO STOP ENGINE f
1. Releasebladecontroltostoptheengineandblade.
2. Disconnectsparkplugwireandgroundittothe retainingpostto ,--__5./
preventaccidentalstartingwhiletheequipmentisunattended.
Waitforthebladeto stopcompletelybeforeperforminganyworkon
themoweror toremovethesidedischargechute.
USING YOUR LAWN MOWER
Besurelawnisclearofstones,sticks,wire,orotherobjectswhich
coulddamagelawnmoweror engine.Suchobjectscouldbeaccidently
thrownbythemowerin anydirectionandcauseseriouspersonal
injurytotheoperatorandothers.
1. Oncetheengineis running,squeezethedrivecontrolagainstthe
upperhandleto propelmower.Releaseittodisengagethedrive.
2. Usetheshiftlevertoselecttheforwardspeedofthemower- 1
istheslowestspeed,6 isthefastest.Whenchangingspeed
selection,releasethedrivecontrol.
IMPORTANT:Movetheshiftleveronlywhentheengineis running.
Changingtheshiftleversettingwiththeengineoff candamagethe
mower.
If youstrikea foreignobject,stoptheengine.Removewirefromthe
sparkplug,thoroughlyinspectmowerforanydamage,and repair
damagebeforerestartingandoperating.Extensivevibrationofmower
duringoperationisan indicationofdamage.Theunitshouldbe
promptlyinspectedand repaired.
USING GRASS CATCHER
Youcanusethegrasscatcherbagtocollectclippingswhileyouare
operatingthemower.
1. Attachgrasscatcherfollowinginstructionsin theAssembly
section.Grassclippingswillautomaticallycollectin thebagas
yourunthe mower.
2. Operatethemowertillthegrassbagisfull.
3. Stopenginecompletelybyreleasingthebladecontrol.Makesure
thattheunithascometoa completestop.
4. Whileholdingthegrassbagbyboththerearhandleandthelower
handle,lift thegrassbagstraightupoff theadapter.Thechute
doorwillmovetheropeoutofthewayofthebag.
5. Continuingtoholdthelowerhandle,raisetherearof thegrass
bagandreleasethelowerhandleovera properreceptacle.The
grassbagwillopenandthegrassclippingswilldisperse.When
replacingthegrassbag,besurethetopof thebagrestsonthe
wiresupportbetweenthehandles.
USING SIDE DISCHARGE
Followstepsbelowto installthesidedischargechute:
1. Removemulchingbaffleorgrassbagadapterfromunitby
disconnectingwingnuts.
2. Attachsidedischargechutetounitandsecurewiththethreewing
nuts.SeeFigure11.
Figure11
Theoperationofanylawnmowercanresultin foreignobjectsbeing
thrownintotheeyes,whichcandamageyoureyesseverely.Always
wearsafetyglasseswhileoperatingthemower,or whileperforming
anyadjustmentsor repairsonit.
USING AS IVlULCHER
Formulchinggrass,removethegrasscatcheror thesidedischarge
chutefromthe mower,andreattachthemulchingbaffle.Refertopage
9 ofAssemblysection.Foreffectivemulching,donotcutwetgrass.If
thegrasshasbeenallowedtogrowin excessoffourinches,mulching
isnotrecommended.Usethegrasscatcher tobagclippingsinstead.
13
Alwaysstopengine,disconnectsparkplugwire,andgroundagainst
enginebeforeperforminganytypeofmaintenanceon yourmachine.
GENERAL RECOMMENDATIONS
• Alwaysobservesafetyruleswhenperforminganymaintenance.
• Thewarrantyon thislawnmowerdoesnotcoveritemsthathave
beensubjectedtooperatorabuseornegligence.Toreceivefull
valuefromwarranty,operatormustmaintaintheequipmentas
instructedhere.
• Changingof engine-governedspeedwillvoidenginewarranty.
• Alladjustmentsshouldbecheckedatleastonceeachseason.
• Periodicallycheckall fastenersand makesurethesearetight.
f
Electrode Porcelain
--* .030 (.76 mm) gap
Figure12
ENGINE MAINTENANCE
Checking the Spark Plug
Cleansparkplugandresettheelectrodegapto0.030"atleastoncea
season;replaceevery100hoursofoperation.
Cleanareaaroundthesparkplugbase.Donotsandblastspark
plug.Sparkplugshouldbecleanedbyscrapingorwirebrushing
andwashingwitha commercialsolvent.
Removeand inspectthesparkplug.Checkgapto makesureit is
setat .030".SeeFigure12.
Replacethesparkplugifelectrodesarepitted,burned,or the
porcelainiscracked.
Servicing the Air Cleaner
Donotusepressurizedair or solventstocleantheaircleaner
cartridge.
Theair cleanerpreventsdamagingdirt, dust,etc.,fromenteringthe
carburetorandbeingforcedintotheengineandisimportanttoengine
lifeand performance.Neverruntheenginewithoutan aircleaner
completelyassembled.
Cleanor replacetheair cleanerevery25hoursofoperation.
1. Loosenscrewsthatholdtheairfiltercover.
2. Opencoverandremovecartridge.See Figure13.
3. Installnewaircleanercartridge.Cartridgemustfit securelyin
base.
4. Placecoveroveraircleaner.
5. Tightenscrews.
NOTE:If thefilteristornordamagedin anyway,replaceit.
f
Screws
Cover
Air Cleaner
Cartridge
Base
Figure13
Afterservicingtheair cleaner,be surealltheremovedpartsare
reinstalledproperlyin place.Failuretosecurelyfastentogetherair
cleanercaseandaircleanerbodymaycausedirtorotherforeign
materialstoentertheenginewhileitisrunning,resultinginengine
troublesor failures.
14
Check Engine Oil
Checkoillevelbeforeeachoperation.Be sureoillevelismaintained.
1. Removeoilfilldipstickandwipecleanwithcloth.
2. Replacedipstickwithoutscrewingitin.Removeandcheckoil
level.LevelshouldbeatFULLmark.
3. Ifneeded,addoil slowJy-recheck.Donotoverfill.
4. Installandtightendipstick.
Donotoverfill.Overfillingwithoil maycausetheenginetonotstart,
hardstarting,orenginesmoking.If overtheFULLmarkonthe
dipstick,drainoil toreduceoil leveltoFULLmarkondipstick.
Change Engine Oil
• Onlyusehighqualitydetergentoil ratedwithAPIservice
classificationSF,SG,SH,orSJ. Selecttheoil'sSAEviscosity
gradeaccordingtotheexpectedoperatingtemperature.Referto
Operationsectionforviscositychart.
• Changeengineoil afterthefirsteighthoursofoperation,and
everyfifty hoursthereafter.
To Drain Oil
1. Drainthefuelfromthetankbyrunningtheengineuntilthefuel
tankisempty.Besurethemowerislevel.
2. WithengineOFFbutstillwarm,disconnectsparkplugwireand
keepitawayfromsparkplug.
3. Tipthemower,keepingtheaircleanerabovetheoil fill.See
Figure14.
4. Removethedipstickfromtheengineandpourentireoilcontents
fromthecrankcaseintoanappropriatecontainer.
5. Putthemowerbacktoitsoperatingposition(onall fourwheels).
6. Refillwithapproximately18oz.offreshoil.Fillto FULLlineon
dipstick.Donotoverfill.Referto GasAndOil Fill-Upin Operation
section.
7. Replaceoilfilldipstickandtighten.
8. Replacesparkplugwirebeforestarting.
Usedoil isa hazardouswasteproduct.Disposeof usedoil properly.
Donotdiscardwith householdwaste.Checkwithyourlocalauthori-
tiesor SearsServiceCenterforsafedisposal/recyclingfacilities.
Oil Fill/Dipstick
Air
Figure14
Service Muffler
• Inspectmufflerperiodically,and replaceifnecessary.Replace-
mentpartsforthemufflermustbethesameandinstalledinthe
samepositionastheoriginalparts.
Temperatureofmufflerandnearbyengineareasmayexceed150°F
(65°0).Avoidcontactwiththeseareas.
Clean Engine
• Dailyor beforeeveryuse,cleangrass,chafforaccumulated
debrisfromengine.Keeplinkage,spring,andcontrolsclean.
Keepareaaroundand behindmufflerfreeofanycombustible
debris.
• Keepingenginecleanallowsair movementaroundengine.
• Enginepartsshouldbe keptcleanto reducetheriskofoverheat-
ingandignitionof accumulateddebris.
Donotusewatertocleanengineparts.Watercouldcontaminatefuel
system.Usea brushordrycloth.
Carburetor Adjustment
Thecarburetoronthisengineisnotadjustable.
Engine Speed
Donottamperwiththegovernorsettingorthecarburetorsettingto
increasetheenginespeed.Eachcarburetorisadjustedatthefactory
witheithera caporstopplateinstalledonthemixturescrew.Any
adjustmentsmustbe performedbya Searsor otherqualifiedservice
dealer.
15
LUBRiCATiON
lAIwaysstopengine, sparkplug, groundagainst
disconnect and
enginebeforeperforminganytypeofmaintenanceon yourmachine.
Blade Control
Lubricatepivotpointsonthe bladecontrolatleastoncea seasonwith
lightoil.Thebladecontrolmustoperatefreelyin bothdirections.See
Figure15.
Wheels and Casters
Lubricatethewheelsandcastersatleastoncea seasonwithlightoil
(ormotoroil).Ifwheelsare removedforanyreason,lubricatetheaxle
boltand innersurfaceofthewheelwith lightoil.SeeFigure15.
Grass Catcher Adapter
Lubricatethetorsionspringandpivotpointoneachendof thegrass
catcheradapterdooratleastoncea seasonwithlightoiltoprevent
rust.See Figure15.
Transmission
Thetransmissionis pre-lubricatedand sealedatthefactoryanddoes
notrequirelubrication.
CLEANING DECK
Cleanundersideof themowerdeckaftereachuseto preventbuild-up
ofgrassclippingsor otherdebris.Followstepsbelowforthisjob.
1. Disconnectsparkplugwire.Draingasolinefromlawnmoweror
placea pieceofplasticunderthegascap.
2. Tipmowersothat itrestsonthe housing,keepingthemufflerside
down.Holdmowerfirmly.
Nevertipthemowermorethan90oinanydirectionanddo notleave
Ithemowertippedforanylengthoftime.Oilcandrainintotheupper
partof theenginecausinga startingproblem.
3. Scrapeandcleantheundersideofthedeckwitha suitabletool.
Donotspraywithwater.
IMPORTANT:Donotusea pressurewasherorgardenhosetoclean
yourunit.Thesemaycausedamagetobearings,ortheengine.The
useofwaterwillresultin shortenedlifeandreduceserviceability.
4. Putthemowerbackonits wheelsontheground.Ifyouhadput
plasticunderthegascapearlier,makesuretoremoveitnow.
\
J
Figure15
f
Figure16
REPLACING REAR FLAP
Toreplacerearflap,proceedasfollows:
1. Cutoff theflatendofthewirerodwhichsecuresit tothedeck.
See Figure16.
2. Attachthenewflapandnewrodto thedeck,bendingtheendsof
thenewrodovertosecuretodeck.
16
ADJUSTING SHIFT LEVER CABLE
Periodicadjustmentofthesixspeedshiftcablemaybe necessarydue
tonormalwearon thecable.Adjustmentisneededifall sixspeedsdo
notwork.Theadjustablecablebracketislocatedontheleftsideofthe
mowerbesidetheengine.SeeFigure17.
1. Startengineandplaceshiftleverinthesixthspeedposition.
2. Stopengineanddisconnectsparkplugwireandgroundit against
engine.
3. Loosenhexnutwhichsecurestheadjustablecablebracket.See
Figure17.
4. Pushbackontheadjustablecablebracket.
5. Tightenhexnut.
BLADE CARE
Whenremovingthecuttingbladeforsharpeningor replacement,
protectyourhandswitha pairofheavyglovesor usea heavyragto
holdthe blade.
Periodicallyinspectthebladeadapterforcracks,especiallyifyou
strikeaforeignobject.Replacewhennecessary.Followthesteps
belowforbladeservice.
1. Disconnectsparkplugbootfromsparkplug.Turnmoweronits
sidemakingsurethat theair filterand thecarburetorarefacing
up.
2. Removetheboltandthebladebellsupportwhichholdtheblade
andthebladeadaptertotheenginecrankshaft.SeeFigure18.
NOTE: Whenremovingtheblade,bladeadapter,etc.,becarefulnot
toremoveor losepartsaboveitassociatedwiththeenginepulley.
3. Removebladeandadapterfromthecrankshaft.SeeFigure18.
4. Removebladefromtheadapterfortestingbalance.Balancethe
bladeon a roundshaftscrewdrivertocheck.Removemetalfrom
theheavysideuntilit balancesevenly.Whensharpeningthe
blade,followtheoriginalangleofgrind.Grindeachcuttingedge
equallyto keepthebladebalanced.
An unbalancedbladewillcauseexcessivevibrationwhenrotating
at highspeeds.It maycausedamagetomowerandcouldbreak
causingpersonalinjury.
f
J
Figure17
Support
Bolt
Figure18
5. Lubricatetheenginecrankshaftand theinnersurfaceof theblade
adapterwithlightoil.Slidethebladeadapterontotheengine
crankshaft.Placethebladeontheadaptersuchthatthesideof
theblademarked"Bottom"(orwith partnumber)facestheground
whenthemowerisintheoperatingposition.Makesurethatthe
bladeis alignedandseatedonthebladeadapterflanges.
6. Placebladebellsupportontheblade.Alignnotcheson theblade
bellsupportwithsmallholesin blade.
7. Replacehexboltandtightenhexbolttotorque:450in.Ibs.rain.,
600in.Ibs.max.
Toensuresafeoperationofyourmower,periodicallychecktheblade
boltforcorrecttorque.
BELT CARE
NOTE:Severalcomponentsmustbe removedinordertochangethe
mower'sdrivebelt.SeeanauthorizedSearsServiceCentertohave
yourbeltreplaced.
17
REPLACING BATTERY
Batteriescontainsulfuricacidwhichmaycauseburns.Donotshort
Icircuitormutilatebatteriesinanyway.Donotputbatteriesinfireas
_thesemayburstorreleasetoxicmaterials.
1. Loosenstarknobssecuringupperandlowerhandlesand
carefullyfoldtheupperhandledowntowardthelowerhandleas
showninFigure19.
2. Removethetwo screwssecuringbatterycovertobatteryhousing
andplacethemtotheside.See Figure19.
3. Openbatterycover,removepositiveandnegativeleadsfrom
battery,removeandreplacewith newbattery.Connectthe
positiveleadtothepositivesideofthebatterypack,thenconnect
thenegativeside.
NOTE:Thebatteryyouhavemaydifferslightlyfromtheoneshownin
Figure20.RefertothePartsList.
iMPORTANT:Whenreplacingbatterypackinhandlepanel,battery
packmustbepositionedwiththepositiveterminaltotheleft side
andthenegativeterminaltotherightsideof panel(Positiveterminal
isclosesttothekeyswitch).SeeFigure20.Replacingbatterypack
incorrectlywillcauseseriousdamage.
4. Reattachbatterycoverto batteryhousingbysecuringwiththe
twoscrewsremovedearlier,makingsureto snapthewireconduit
ontheleftintoplaceon thehousing.
5. Foldhandlesbackupandtightenstarknobs.
Donotremovethebatterypackfromtheelectricstarterhousingfor
anyreasonotherthanreplacement.
Charging Battery
Thebatterycontainscorrosivefluidandtoxicmaterial;handlewith
careandkeepawayfromchildren.Donotpuncture,disassemble,
mutilateorincineratethebattery.Explosivegasescouldbevented
duringchargingordischarging.Useina wellventilatedarea,away
fromsourcesofignition.
NOTE:Thespecialdesignedplugon thechargerwillonlyfit intothe
plugonthebatterybox.
1. Plugthebatterychargerintotheporton theundersideof the
batteryhousing.SeeFigure21.
2. Insertthebatterychargerplugintoa standard120volthousehold
outlet.Chargebatteryfor8to 10hoursbeforeinitialuse.Failure
todo somayresultindiminishedbatterylife.Do not charge
longer than 12 hours. Thebatteryshouldonlyneedtobe
chargeduponinitialsetupandafteranyotherextendedperiodsof
non-use.
3. Aftercharging,disconnectchargerplugfromoutletfirst,then
disconnectchargerleadfrombattery.
Figure19
+
Positive
- Terminal
Negative
rminal
f
Figure20
,J
18
Figure21
J
IMPORTANT:Alwaysplugchargerleadintobatterypackleadfirst,
andtheninsertbatterychargerpluginto120voltstandardhousehold
outlet.Followthisorderofactioneverytimeyouchargethebattery.
Useonlythebatterychargersuppliedwiththismower.
Replacing Fuse
Theelectricstartercircuitandbatteryareprotectedbya 40 ampere
fuse.If thefuseburnsout,theelectricstarterwill notoperate.Ifthe
unitfailsto startwiththeelectricstarter,performthefollowingstepsto
checkthefuseinsidethebatteryhousing:
1. Openthebatterycoverasdescribedin ReplacingBattery.See
Figure19.
2. Removefusefromsocketandinspectasshownin Figure22.If it
isburnedout, replacewith standardautomotive40amperefuse.
3. Carefullyplacewiringbackintohousing,closebatterycover,and
foldupperhandlebackintoplace.
NOTE:Theenginecanbe startedmanuallyifthefuseburnsout.
f
Blown Fuse
Figure22
J
MAINTENANCE SCHEDULE
X
Beforeperforminganytypeofmaintenance/service,disengageall
controlsandstoptheengine.Waituntilallmovingpartshavecometo
acompletestop.Disconnectsparkplugwireandgrounditagainstthe
enginetopreventunintendedstarting.
Followthemaintenanceschedulegivenbelow.Thischartdescribes
serviceguidelinesonly.UsetheServiceLogcolumntokeeptrackof
completedmaintenancetasks.Tolocatethe nearest SearsService
Centeror to scheduleservice,simplycontactSearsat
1-800-4-MY-HOME®.
EachUse
1st5-8 hours
25 hours
50 hours
Annuallyor 100hours
BeforeStorage
1. Engineoillevel
2. Looseormissinghardware
3. Unitandengine.
1. Engineoil
1. Aircleaner1
2. Controllinkages/pivotsandwheels
1. Engineoilff
1. Sparkplug
1. Fuelsystem
1. Check
2. Tightenor replace
3. Clean
1. Change
1. Cleanor replace
2. Lubewithlightoil
1. Change
1. Clean,replace,re-gap
1. Runengineuntilitstopsfromlackof
fuelor adda stabilizerto thegasin the
tank.
1 Cleanmoreoftenunderdustyconditionsorwhenairbornedebrisispresent.Replaceaircleanerifverydirty.
ff Changeoil every25 hourswhereoperatingtheengineunderheavyloador in hightemperatures.
19
Neverstorelawnmowerwithfuelintankindoorsorin poorly
ventilatedareaswherefuelfumesmayreachan openflame,spark,
or pilotlightasona furnace,waterheater,clothesdryer,or gas
appliance.
PREPARING THE ENGINE
Equipmentstoredwithfuelcanbecomestalewhenstoredover30
days.Stalefuelcausesacidandgumdepositstoformin fuelsystem
or onessentialcarburetorparts.Mixfuelstabilizerwithfuelin tankor
storagecontainer.Runenginefora shorttimetocirculatestabilizer
throughcarburetorandengine.Engineandfuelwithstabilizercanbe
storedupto24months.
IMPORTANT:Iffuelstabilizerisnotused,youneedtodraingasoline
fromequipmentpriortostorage.
Performthefollowingbeforelong-termstorageofequipment:
1. Whileengineis stillwarm,changeoil.
2. Removesparkplugand pourapproximately1/2oz.(15ml)of
newengineoilintosparkplugcavitywhichputsoil intocylinder.
Replacesparkplugsecurely.
3. Pullstarterropeslowly.Thisturnstheengine'scrankshaftand
distributesoil throughtheengine.
4. Addfuelstabilizeror drainfuelfromengine.
5. Cleandirtanddebrisfromtopandall areasaroundengine.
6. Storeina clean,dryarea.
PREPARING THE LAWN MOWER
• Cleanandlubricatemowerthoroughlyasdescribedinthe lubrica-
tioninstructions.
• Donotusea pressurewasheror gardenhosetocleanyourunit.
• Coatmower'scuttingbladewithchassisgreaseto prevent
rusting.
• Storemowerin a dry,cleanarea.Donotstorenexttocorrosive
materials,suchasfertilizer.
Whenstoringanytypeofpowerequipmentina poorlyventilatedor
metalstorageshed,careshouldbetakentorust-prooftheequipment.
Usinga lightoil orsilicone,coattheequipment,especiallycablesand
all movingpartsof yourlawnmowerbeforestorage.
Battery
Thebatterymustbestoredwitha fullcharge.Extendedstorageofa
dischargedbatterywillreducelifeandcapacityofthebattery.
20
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