Champion D-H1M5 User manual

Door-type

Dishwasher

D-HBM5

High Temperature with

Built-in Booster Heater

Champion Industries, INC.

3765 Champion Boulevard, Winston-Sale, NC 27105

P.O. Box 4149 Winston-Salem, NC 27115-4149

1-800 232-8591 Fax: 1-800-661-1556

Installation/Operation Manual with Service Replacement Parts

Issued 11.4.10

Manual P/N 113491 rev. K

For machines beginning with S/N D3694 and above

Models:

D-H1M5

High Temperature

Printed in U.S.A.

2674 N. Service Road, Jordan Station

Ontario, Canada L0R 1S0

1-800 263-5798 Fax: 1-905 562-4618

www.championindustries.com

D-LFM5

Low Temperature

For future reference, record your dishwasher information in the box below.

Model Number__________________________ Serial Number_______________________

Voltage________________Hertz_____________ Phase__________________

Service Agent __________________________________ Tel:______________________

Parts Distributor _________________________________ Tel:______________________

ATTENTION:

The model no., serial no., voltage, Hz

and phase are needed to identify your

machine and to answer questions.

The machine data plate is located

on the front panel of the machine

Please have this information ready

if you call for service assistance.

National Service Department

In Canada: In the USA:

Toll-free: 800/ 263-5798 Toll-free: 800/ 858-4477

Tel: 905/ 562-4195 Tel: 336/ 661-1556

Fax: 905/ 562-4618 Fax: 336/ 661-1660

email: [email protected] email: [email protected]

The USGBC and the CaGBC Member Logos are trademarks owned by the U.S. Green Building Council and The Canadian Green

Building Council, respectively, and are used by permission. The logos signify only that Champion Industries and Moyer Diebel

are a USGBC member and a CaGBC member respectively. USGBC and CaGBC do not review, certify nor endorse the products

or services offered by its members.

ATTENTION:

Complete the back of the POSTAGE PAID WARRANTY CARD below, then cut along

the dashed lines and mail immediately to make sure that your machine warranty is validated.

USE CANADIAN WARRANTY CARD IN CANADA AND USA WARRANTY CARD IN THE UNITED STATES.

NO POSTAGE

NECESSARY

IF MAILED

IN THE

UNITED STATES

BUSINESS REPLY MAIL

FIRST-CLASS MAIL PERMIT NO. 2101 WINSTON-SALEM, NC

POSTAGE WILL BE PAID BY ADDRESSEE

CHAMPION INDUSTRIES INC

PO BOX 4149

WINSTON-SALEM, NC 27119-0981

IMPORTANT IMPORTANT

Model

Serial #

Date of Installation:

Company Name:

Telephone #: ( ) ---

Contact:

Address:

Telephone #:

Contact:

Installation Company:

(Street) State or Province Zip Code

This Card Must Be Returned to Validate Machine Warranty:

WARRANTY REGISTRATION CARD

IMPORTANT IMPORTANT

Model

Serial #

Date of Installation:

Company Name:

Telephone #: ( ) ---

Contact:

Address:

Telephone #:

Contact:

Installation Company:

(Street) State or Province Zip Code

This Card Must Be Returned to Validate Machine Warranty:

WARRANTY REGISTRATION CARD

i

Revision Date Pages Serial No. Effectivity Description

Revision History

6.1.02 All D3694 ReleaseofFirstEdition

10.18.02 11 D3858 Revisedcycletimes

10.18.02 36,37 D3858 RevisedrinsearmbearingP/N's

   Bearing112164replacedby

   113514,0707453replacedby

   414111.

10.18.02 37 D3858 AddednewrinsearmP/N414110

   forDHB/DH1and414111forDLF.

10.18.02 39 D3851 AddedwaterdeectorP/N327283.

10.24.02 47 D3700 AddedbushingP/N100171.

10.24.02 55 D3858 Addednewtimerbd.P/N113547.

12.18.02 55 D3858 Addedtimerbd.kitP/N900911

   toconvertbds.toP/N113597.

2.5.03 27 _____ ReplacedP/N108391w/113622.

2.5.03 55 _____ Vendorchangeforoverloads

   SquareDinplaceofSiemans.

2.3.04 44-45 D4237 AddedPRVandlinestrainer

3.5.04 68 D4410 UpdateschematictoRev.I

3.5.04 55 D4410 Changeddoorsafetyswitch

   P/N112659toP/N113721.

6.21.04 35 -------- Addedrinsesupportbracket

   P/N0309149.

Arevisionmightbeapartnumberchange,newinstructions,orinformationthatwasnotavailable

atthetimeofprinting.Wereservetherighttomakechangestothismanualwithoutnoticeand

withoutincurringanyliabilitybymakingchanges.Dishwasherownersmayrequestarevised

manualatnochargebycalling(800)858-4477intheUSAor(800)263-5798inCanada.

7.22.03 27 _____ ReplacedP/N112090with113644

   &112086with113662.

7.22.03 43 D3982 Replaced110562with113604.

7.22.03 47,51 ---------- ReplacedplasticV.BrkwithBronze.

ii

Revision History (continued)

Revision Date Pages Serial No. Effectivity Description

2.2.10 All D09117934 ReleaseofSecondEdition

4.30.10 2-3 D09117934 Revisedpalletinstructions

4.30.10 8 D09117934 Revisedventfansignalinstructions

5.26.10 41 D09117934 ChangedItem10,P/N113315toP/N114471

5.26.10 42-43 D09117934 RevisedillustrationtoshowItem20,P/N110561

11.4.10 56 All ChangedPumpimpellerP/Nto113248

iii

Model Descriptions

D-HB-HighTemperaturesanitizingwithbuilt-inbooster

D-H1-HighTemperaturesanitizingwithoutbuilt-inbooster

D-LF-LowTemperatureChemicalsanitizingforusewithasodiumhypochlorite(Chlorine)

 basedsanitizerataminimumconcentrationof50ppminthenalrinse.

Model Numbers

Standard Equipment

AutomaticTankFillandstart

Built-inelectricboosterheater(DHBonly)in40˚F/22˚Crisefor140˚F/60˚Csupplywater

Balanceddoorliftsystem

Electrictankheat

Low-watertankheatprotection

Doorsafetyswitch

Automaticelectricdrain

Commonutilityconnection

Chemicalconnectionprovisions

Stainlesssteelfrontandsidepanels

Mountedwaterpressureregulatingvalve(DHBonly)

Interchangeableupperandlowersprayarms

Stainlesssteelrinsearms

Straight-throughoperation

Twodishracks(1peg,1at-bottom)

Options and Accessories

Built-inelectricboosterheater(DHBonly)in70˚F/39˚Crisefor110˚F/43˚Csupplywater

Externallymountedsteambooster(steambooster40˚F/22˚C-70˚F/39˚Crise)

Steaminjectororsteamcoiltankheat(steambooster40˚F/22˚C-70˚F/39˚Crise)

SingleSourcegasboosterheater

Corneroperation

Additionaldishracks:

Pegrack P/N101285

Flat-bottom P/N101273

SheetPan P/N113281

3/4"NPTPressureRegulatingValve(PRV)P/N107550

3/4"NPTLineStrainerP/N110768

iv

Limited Warranty

LIMITED WARRANTY

ChampionIndustriesInc.(hereinreferredtoasChampion),P.O.Box4149,Winston-Salem,NorthCarolina27115,

andP.O.Box301,2674N.ServiceRoad,JordanStation,Canada,L0R1S0,warrantsmachines,andparts,

assetoutbelow.

Warranty of Machines:Championwarrantsallnewmachinesofitsmanufacturebearingthename  

"Champion"andinstalledwithintheUnitedStatesandCanadatobefreefromdefectsinmaterialandworkman 

shipforaperiodofone(1)yearafterthedateofinstallationorfteen(15)monthsafterthedateofshipmentby

Champion,whicheveroccursrst.[Seebelowforspecialprovisionsrelatingtoglasswashers.]Thewarranty

registrationcardmustbereturnedtoChampionwithinten(10)daysafterinstallation.Ifwarrantycardisnot

returnedtoChampionwithinsuchperiod,thewarrantywillexpireafteroneyearfromthedateofshipment.

Championwillnotassumeanyresponsibilityforextracostsforinstallationinanyareawherethereare

jurisdictionalproblemswithlocaltradesorunions.

Ifadefectinworkmanshipormaterialisfoundtoexistwithinthewarrantyperiod,Champion,atitselection,

willeitherrepairorreplacethedefectivemachineoracceptreturnofthemachineforfullcredit;provided;

however,astoglasswashers,Champion'sobligationwithrespecttolaborassociatedwithanyrepairsshallend

(a)120daysaftershipment,or(b)90daysafterinstallation,whicheveroccursrst.IntheeventthatChampion 

electstorepair,thelaborandworktobeperformedinconnectionwiththewarrantyshallbedoneduringregular 

workinghoursbyaChampionauthorizedservicetechnician.DefectivepartsbecomethepropertyofChampion. 

UseofreplacementpartsnotauthorizedbyChampionwillrelieveChampionofallfurtherliabilityinconnection 

withitswarranty.InnoeventwillChampion'swarrantyobligationexceedChampion'schargeforthemachine. 

ThefollowingarenotcoveredbyChampion'swarranty:



 a. Lightingofgaspilotsorburners.

 b. Cleaningofgaslines.

 c. Replacementoffusesorresettingofoverloadbreakers.

 d. Adjustmentofthermostats.

 e. Adjustmentofclutches.

 f. Openingorclosingofutilitysupplyvalvesorswitchingofelectricalsupplycurrent.

 g. Cleaningofvalves,strainers,screens,nozzles,orspraypipes.

 h. Performanceofregularmaintenanceandcleaningasoutlinedinoperator’sguide.

 i. Damagesresultingfromwaterconditions,accidents,alterations,improperuse,abuse,   

  tampering,improperinstallation,orfailuretofollowmaintenanceandoperationprocedures.

 j. WearonPulpercutterblocks,pulsevanes,andaugerbrush.

Examples of the defects not covered by warranty include, but are not limited to: (1)Damagetotheexterioror 

 interiornishasaresultoftheabove,(2)Usewithutilityserviceotherthanthatdesignatedontheratingplate, 

 (3)Improperconnectiontoutilityservice,(4)Inadequateorexcessivewaterpressure,(5)Corrosionfrom

 chemicalsdispensedinexcessofrecommendedconcentrations,(6)Failureofelectricalcomponentsdueto

 connectionofchemicaldispensingequipmentinstalledbyothers,(7)Leaksordamageresultingfromsuch

 leakscausedbytheinstaller,includingthoseatmachinetableconnectionsorbyconnectionofchemical

 dispensingequipmentinstalledbyothers,(8)Failuretocomplywithlocalbuildingcodes,(9)Damage

 causedbylabordispute.

Warranty of Parts:ChampionwarrantsallnewmachinepartsproducedorauthorizedbyChampiontobefree 

 fromdefectsinmaterialandworkmanshipforaperiodof90daysfromdateofinvoice.Ifanydefectin

 materialandworkmanshipisfoundtoexistwithinthewarrantyperiodChampionwillreplacethedefective

 partwithoutcharge.

DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. CHAMPION'S WARRANTY IS ONLY TO THE EX-

TENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING,

BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. CHAMPION SHALL

NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE

THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING MACHINES AND

CHAMPION PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS

OR CONSEQUENTIAL DAMAGES.

Championdoesnotauthorizeanyotherperson,includingpersonswhodealinChampiondishwashingmachines

tochangethiswarrantyorcreateanyotherobligationinconnectionwithChampionDishwashingMachines.

v

Table of Contents

Revision History .................................................................................................................. i

Model Descriptions .............................................................................................................. iii

Limited Warranty ................................................................................................................. iv

Installation ............................................................................................................. 1

Operation ............................................................................................................... 13

Cleaning ................................................................................................................. 18

Maintenance .......................................................................................................... 20

Troubleshooting .................................................................................................... 22

Service Replacement Parts .................................................................................. 23

Electrical Schematics ........................................................................................... 65

Model D-HB, D-H1, D-LF Door-type Dishwashers

vi

Blank Page

This Page

Intentionally

Left Blank

1

Installation

!!ATTENTION!!

Use caution when moving or lifting the dishwasher to prevent damaging the dishwasher

or the installation site. Check doorway and passageway clearance before moving the dishwasher.

Remove dishwasher front panel and check under the machine base for obstructions before moving.

1. Inspect the dishwasher for shipping damage

2. Check the dishwasher interior for curtains, panels and other supplies.

3. Lift the dishwasher off the shipping pallet and move the machine near its permanent location.

NOTE:

Refer to page 2 for instructions to remove the machine from the shipping pallet.

4. Leave a minimum of 6" between walls and the rear of the dishwasher.

5. Level the dishwasher side-to-side and front-to-back using a bubble level.

The dishwasher legs are adjusted by screwing them in or out.

6. Do not remove tags attached to the utility connections.

7. Remove the protective film from the dishwasher exterior.

8. Remove any foreign material from the dishwasher interior.

Receiving

DHB, DH1, DLF

Corner Configuration

DHB, DH1, DLF

Straight-through Configuration

6" Min.

84"

DOOR

REMOVAL

75"

DOOR

UP

57-1/2"

MACH.

HEIGHT

34"

LOAD

HEIGHT

17"

CLEARANCE

2

Installation

Removing the Dishwasher from its Shipping Pallet

1/2-13

shipping bolt

Plastic

shipping strap

Thread (1) leg in each

corner of the

machine base

Floor

Boxed Legs

Pallet

Dishwasher

The dishwasher is bolted to the shipping pallet on two corners using 1/2-13 shipping bolts. These

shipping bolts must be removed and discarded. The machine legs are stowed inside the machine

for installation when the dishwasher is removed from the shipping pallet. Follow the instructions below

to remove the dishwasher from its pallet.

1. Remove the staples around the bottom perimeter of

the box and lift the box off the machine.

2. Cut the plastic shipping straps off the corners of the

dishwasher.

3. Open the dishwasher doors and locate

the leg set stowed inside the machine.

4. Remove the two 1/2-13 shipping bolts holding the

machine to the shipping pallet.

5. The bolts are located in a front corner and a back

corner of the shipping pallet. The bolts are on the

underside of the pallet frame.

6. Inspect the threads on the dishwasher legs making

sure they are in good condition. Turn the adjustable

feet up to their minimum settings.

CAUTION:

Use care when tilting or moving the dishwasher to prevent injury to

personnel or damage to the dishwasher.

3

Installation

Removing the Dishwasher from its Shipping Pallet

Pallet

6"-7½"

1½"

1"

7. Carefully remove the dishwasher

from the shipping pallet taking care to

prevent damage to the lower panels.

8. Tilt the machine forward and install the

rear legs on the machine. Be sure to

maintain support on the machine at all

times.

9. Tilt the machine in the opposite

direction and install the front legs.

10. Make sure the legs are secure in the

machine base and make sure the

dishwasher does not wobble.

11. Adjust the bullet feet to level the

dishwasher side-to-side and

front-to-back.

12. Discard the shipping pallet and other

shipping materials.

4

Installation

Door Conversion from Straight-through to Corner Configuration

Dishwasher door configurations are determined at the time the machine is ordered; however, the doors can

be changed in the field with the addition of a door conversion kit P/N 900839 for Straight-through to Corner

or P/N 900865 for Corner to Straight-through. Follow the instructions below to convert a straight-through

machine to corner operation.

Refer to the parts list at right and make sure

the kit is complete.

OPTIONAL TOOL:

(Qty. 2) 2" x 4" x 17-3/4" wood

block to support front and right side doors.

Make sure dishwasher completes any

unfinished cycles. Drain the dishwasher, open

doors fully and allow hot surfaces to cool.

Turn machine power off and turn power off at the

main disconnect switch.

WARNING!

Disconnect power at the main disconnect

switch and place a tag at the disconnect

switch to indicate work is being performed on

the machine.

WARNING!

Machine surfaces are hot, especially during

and after machine operation.

Prepare for Conversion

Refer to Fig. 1 at the right. Note the orientation of

the machine for corner installation. Note the

controls must be accessible from the front. Plan

your relocation accordingly.

Raise the side doors completely. Block the side

doors with the wood blocks as described in

Step 1.

If you do not have a blocking tool, have a helper

stand by to support the doors.

Conversion Kit Parts List Kit # 900839

1 0309471 Track, front 1

2 0309469 Track, rack guide 1

3 0309468 Track, rack guide 1

4 0309470 Track, rack support 1

5 107966 Nut, grip 10-32 w/nylon insert 6

6 106727 Screw, 10-32 x 5/8" flat head 6

7 323224 Bracket, door lift 1

8 104889 Putty, sealing 1ft.

9 325408 Door, front 1

3

4

5

2

1

6" [152mm] MIN.

6" [152mm

] M

IN.

WALL

FRONT

POWER SWITCH

Controls easily

accessible

from the front

Figure 1

Qty.Description

Part

No.

Item

No.

5

Installation

Replacing the tracks:

Remove the existing front track, save

mounting hardware.

Install Item 1, from kit using existing

mounting hardware. Seal bolts with putty

supplied in kit.

Install items 2-6 from kit.

5

6

7

8

Install the front door, Item 9 from the kit.

Install item 7 from the kit as shown in

Fig. 3 to reconnect the left and front door

Remove the hardware that connects the

door handle to the right side of the door.

Reinstall the bolts to plug holes.

Carefully remove the wood blocks sup-

porting the right side door & close the

door.

Adjust the spring tension by tightening

the nuts on the spring bolts (see bracket B).

so the doors move freely.

Open the front & side door

and make sure that the door opening

measures 17" in height. Return the doors

to a closed position, if the doors do not

stay completely closed, spring has too

much tension, readjust the nuts on the

spring bolts until the doors remain

closed.

Conversion is complete

9

10

14

15

16

Refer to Fig. 2

Figure 2- Change the Tracks

FRONT

Existing track

(Remove and discard)

Existing

hardware

1

3

4

2

6

5

Adding Door and Door Lift Bracket

Refer to Fig. 3

Remove and discard the front door and

the door catch assembly. The door catch

assembly is mounted to right front inside

of the hood (A).

Figure 3

7

Existing

door linkage

(Remove

and discard

)

10

(Viewed from

inside of the

dishwasher)

A

B

6

Installation

Electrical Connections

MACHINE ELECTRICAL CONNECTION

!!ATTENTION!!

Electrical and grounding connections

must comply with all local codes or in the

absence of local codes then the

National Electrical Code.

A qualified electrician MUST compare the

electrical power supply with the machine

electrical specifications stamped on the

MACHINE ELECTRICAL

CONNECTION PLATE

located on the base of dishwasher near the

main terminal block.

ATTENTION

A qualified electrician must connect the main incoming power to the dishwasher in accordance with all

local codes and regulations or in the absence of local codes in accordance with the National Electrical

Code.

WARNING:

Electrocution or serious injury may result when working on an

energized circuit.

Disconnect power at the main breaker or service disconnect

switch before working on the circuit.

Lock-out and tag the breaker to indicate that work is being

performed on the circuit.

575V Only

Three Phase

480V

Three Phase - High Voltage

208-240V

Three Phase - Low Voltage

Single Phase - High Voltage

Single Phase - Low Voltage

6 5 4

9 8 7

3 2 1

LINE

6 5 4

9 8 7

3 2 1

LINE

3 2 1

LINE

2

8

J

LINE

L1

L2

4

3

L1

L2

4

2

8

J

LINE

3

1. Models are available in single and three phase voltages.

2. A knock-out is provided on the left-hand rear corner (machine viewed from front)

of the machine for the electrical service connection.

3. Motor rotation was set at the factory. For three phase motors, reverse L1 and L2 at

the main terminal block to change rotation. Single phase rotation is changed at the motor.

7

Installation

Water Connections

1. Connect a 3/4" NPT hot water supply line to the dishwasher. The connection point is located

behind the lower front panel of the machine. The line enters the machine from underneath

the base.

2. The minimum incoming water supply temperatures are listed below:

Minimum 140˚F/60˚C for DHB with built-in 40˚F/23˚C rise booster.

Minimum 110˚F/43˚C for DHB with built-in 70˚F/39˚C rise booster.

Min./Max flow pressure is 20-22 PSI.

Minimum 180˚F/82˚C for DH1 without built-in booster.

Min./Max flow pressure is 20-22 PSI.

Minimum 140˚F/60˚C for DLF low temperature dishwasher.

Min./Max flow pressure is 20-22 PSI.

3. A manual shut-off valve (supplied by others) should be installed in the supply line

as close to the machine as possible to allow for servicing. The valve should be the

same size or larger than the supply line.

4. A 3/4" pressure regulating valve should be installed in the supply line if the incoming flowing

water pressure exceeds 22 PSI.

NOTE:

Plumbing connections must comply with local sanitary and plumbing codes.

FLOOR

8-7/8"

[225 mm]

8-7/8"

[225 mm]

FLOOR

Model DHB

3/4" NPT Hot Water Connection with

Pressure Regulating Valve

Model DH1 and DLF

3/4" NPT Hot Water Connection

8

1. All models are GRAVITY DRAIN machines equipped with a 2" O.D. hose connection.

2. The maximum flow rate is 15 U.S. gpm/56.8 Lpm.

3. Drain height for all models must not exceed 8-7/8" [225mm] above the finished floor.

4. The drain connection is made to the dishwasher from underneath the machine. An access

hole is provided in the machine base.

NOTE:

DO NOT VENT THE DISHWASHER INTO WALLS, CEILINGS OR ENCLOSED PLACES.

All venting must comply with local codes.

Ventilation Connections

Installation

Drain Connections

Vent Fan Signal Connection

A two point terminal block is provided inside the top-mounted control cabinet to provide

a 120VAC, 1 AMP Max Load signal.

NOTE:

The Vent Fan Signal Connection supplies 120VAC to a control relay (supplied by others) when the

dishwasher is ON and O VAC when the dishwasher is OFF. Power to operate the vent fan

(supplied by others) must be supplied separately.

VENT FAN 120VAC

10

9

Blank Page

This Page

Intentionally

Left Blank

10

Installation

Steam Coil Tank Heat and Steam Booster Heater

NOTE:

Only qualified personnel should make dishwasher steam connections.

Connections must meet local plumbing and sanitary codes. Improper installation is not covered by the

dishwasher warranty.

Steam Requirements:

2A: 3/4" NPT hot water supply (140˚F/60˚C) at 68 GPH at 20 PSI flowing pressure.

3A: 1/2" NPT cold water tempering (85˚F/30˚C) max 25 PSI if equipped.

4A: 3/4" NPT final rinse hot water (180-195˚F/82-91˚C) at 324 GPH at 20 PSI flowing pressure.

5A: 2" O.D. drain hose connection.

5B: 3/4" NPT booster relief to open drain.

6A: 1" NPT Booster 50 Lb/Hr / Tank Heat 25 Lb/Hr consumption.

7-10 PSI, 11-14 PSI, 15-30 PSI flowing pressure.

7A: 3/4" NPT condensate return to boiler (no back-pressure).

The illustration below details a steam heated machine consisting of a tank heat steam coil and a mounted

steam booster for the final rinse. Contact the factory for steam injector tank heat details.

1A

5A

5B

7A

2A

6A

34"

17"

1'-1

1

4

"

2'-1

1

4

"

CLEARANCE

FRONT VIEW

4

3

4

"

12"

1'-4

3

4

"

10"

1'-4

5

8

"

12"

3

1

4

"

10

5

8

"

13"

1'-2

3

4

"

20"

11"

1'-0

1

2

"

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