Kohler K-706009-D3-SH Installation guide

Brand: Kohler

Model: K-706009-D3-SH

Type: Installation guide

Bypass Shower and Bath Doors

K-706000, K-706001, K-706002, K-706003, K-706004, K-706005, K-706006, K-706008, K-706009, K-706010, K-706011, K-706012, K-706013, K-706014, K-706015

Installation Guide

*Call Customer Care Center to order replacement parts.

**Finish/color code must be specified when ordering.

Retain this document for future servicing.

Record model number from box for reference.

Parts Identification

Required Tools

Model Number:______________

11201264-2-B

Measure distance "A." Subtract 1/4" (6 mm) from "A"

and cut the threshold.

Mark 1" (25 mm) down inside each wall jamb. Remove

the wall jambs.

Position the threshold at least 2-1/2" (64 mm) from the

inside ledge. Ensure parallel on the ledge and centered

between the walls. File the ends to match radius corners.

Apply 100% silicone sealant to the bottom of the

threshold. Tape in place toward the front of the ledge.

Drill a 9/64" hole and install the wall jamb screw,

leaving 1/8" (6 mm) out.

Position the wall jambs over the threshold. Plumb and

tape in place.

CAUTION: Risk of injury. Do not attempt to cut

tempered glass.

IMPORTANT! Do not cut the header the same length

as the threshold.

IMPORTANT! Walls must be within 3/8" (10 mm) of

plumb. This unit will not function properly if the walls

are more than 3/8" (10 mm) out of plumb.

Cover the drain with tape to avoid loss of small parts.

Follow the silicone sealant manufacturer's instructions

for application and curing time.

Bypass Shower DoorsBypass Bath Doors

100% Silicone Sealant Masking Tape

32 Teeth Per Inch Blade

Miter Box

9/64"

5/16" Masonry Bit for Tile

5/16"

1/4"

(6 mm)

Cut Line

"A" Mark

Tin Snips

1048208-C

1048208-W

1042520-F

Screw

1197564-01** [60" (1524 mm)]

1197564-02** [48" (1219 mm)]

Header

1077762

Anchor

1185260

Inside Roller

(#8-18 x 1-1/2")

(#8-18 x 3")

Screw

1198328-A

1198328-B

(#10-24 x 1-1/4")

(#10-24 x 1-3/8")

Screw

1057704-01

1057704-03

[24" (610 mm)]

[18" (610 mm)]

Towel Bar

1185293** (1/4")

1185349** (3/8")

Center Guide

1093027

Washer (8 ea.)

1049033-D

Screw

1197566-01**

Retainer

1187908**

Roller Cap

#10-16 x 1-1/2"

1049043-D

Screw

1181060**

Wall Jamb Cap

1208955**

Clip

1195781**

Roller Plug

1188940-01**

Cleat

1186360**

Bumper Cover

1182686-01** [58" (1473 mm)]

1182686-02** [70" (1778 mm)]

1182686-03** [56" (1422 mm)]

1182686-04** [78" (1981 mm)]

Wall Jamb

1187908**

Roller Cap

1198345

Outside

Roller

1183338-01** [58" (1473 mm)]

1183338-02** [78-1/4" (1988 mm)]

Seal

(25 mm)

Inside Door Panel*

Outside Door Panel*

#10-16 x 1-1/2"

1/8"

(3 mm)

1179922-01** [60" (1524 mm)]

1179922-02** [48" (1219 mm)]

1179922-03** [40-7/8" (1038 mm)]

Threshold

#8-18 x 3/8"

#6-20 x 1/4"

5/32"

1198346**

Skin Pack

Outside Roller Inside Roller Roller Cap Roller PlugClipScrew

#10-24 x 1-3/8"

Screw

#10-24 x 1-1/4"

Anchor Bumper

Screw

#10-16 x 1-1/2"

Screw

#8-18 x 1-1/2"

Screw

#8-18 x 3"

Screw

#8-18 x 3/8"

1185731**

Bubble Pack

1187796**

Handles with

Templates

Important! The threshold and wall jamb must be

plumb with the ledge and wall. Position the wall jamb

over the threshold. Trim and file the ends to match

radius corners.

1206630** (1/4" Center Guide)

1206631** (3/8" Center Guide)

Skin Pack

Slide the wall jamb up over the screw, then down onto

the threshold. Important! The jamb must be tight

against the wall. Adjust the screw as needed.

Mark the center of the threshold. Apply 100% silicone

sealant to the bottom of the guide. Align and rotate the

guide down on the center mark. Tape in place.

Cleat

Screw

#6-20 x 1/4"

Center

Guide

Wall Jamb

Cap

2-1/2"

(64 mm)

USA/Canada: 1-800-4KOHLER

Mexico: 001-800-456-4537

www.kohler.com

21201264-2-B

TROUBLESHOOTING

Recommended Action

A. Remove the roller caps. Loosen the roller screw and rotate the roller cams. Tip: use the roller cap to rotate the cam.

See steps 16, 17, and 24.

A. Remove the roller caps. Loosen the roller screw and rotate the roller cams. Tip: use the roller cap to rotate the cam.

See steps 16, 17, and 24.

A. Determine whether door panel top or bottom is closer to the wall, and then adjust the roller closest to the wall.

Recommended Action

A. When showering, make sure the inside panel is against the showerhead wall.

A. Adjust the door panel to line up with the wall jamb.

A. Check for proper silicone sealant application. See step 29. Apply more silicone sealant in the leak location.

A. The notched wall jamb fits over the bottom track to cover any miscut or skewed cuts. Seal as directed to ensure proper

watertight seal. See step 29.

Recommended Action

A. Ensure a gap exists between the guide and the door panel. If no gap exists, lower the rollers.

B. Ensure the panel is properly engaged over the bottom track. See step 19.

C. Ensure the rollers are properly installed. See steps 16 and 17.

D. Clean any debris in the header tracks.

A. Ensure the clips are straight and not rubbing on the header. See step 17.

B. Ensure the roller screws are completely tightened. See step 17.

C. Ensure retainer is securely attached. See step 20.

Symptom: Alignment

1. The top of the door panel is tilted away from the wall.

2. The bottom of the door panel is tilted away from the wall.

3. The door panel does not touch the bumper.

Symptom: Water Leaks

1. Water leaks betwen panels

2. Water leaks between the wall jamb and the door panel.

3. Water leaks under the threshold.

4. Water leaks around the wall jamb area.

Symptom: Operation (open/close)

1. The inside and/or outside panel is difficult to move.

2. Rubbing noise during panel movement.

2220

2825

Measure distance "B" between the cleat legs.

Important! Position the screws at the dimensions

shown. Drill 5/32" holes into the retainer. Slide the

retainer between the panels. Secure to the header with

six screws.

ONE-YEAR LIMITED WARRANTY

KOHLER plumbing products are warranted to be free of defects in material and workmanship for one year from

date of installation.

Kohler Co. will, at its election, repair, replace or make appropriate adjustment where Kohler Co. inspection discloses

any such defects occurring in normal usage within one (1) year after installation. Kohler Co. is not responsible for

removal or installation costs. Use of in-tank toilet cleaners will void the warranty.

To obtain warranty service contact Kohler Co. either through your Dealer, Plumbing Contractor, Home Center or

E-tailer, or by writing Kohler Co., Attn.: Customer Care Center, 444 Highland Drive, Kohler, WI 53044, USA, or by

calling 1-800-4-KOHLER (1-800-456-4537) from within the USA and Canada, and 001-800-456-4537 from within

Mexico, or visit www.kohler.com within the USA, www.ca.kohler.com from within Canada, or www.mx.kohler.com

in Mexico.

IMPLIED WARRANTIES INCLUDING THAT OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR

PURPOSE ARE EXPRESSLY LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY. KOHLER

CO. AND/OR SELLER DISCLAIM ANY LIABILITY FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL

DAMAGES. Some states/provinces do not allow limitations on how long an implied warranty lasts, or the

exclusion or limitation of special, incidental or consequential damages, so these limitations and exclusions may not

apply to you. This warranty gives you specific legal rights. You may also have other rights which vary from

state/province to state/province.

This is Kohler Co.'s exclusive written warranty.

Important! Do not cut the header too short. Add 1" (25

mm) to "B" and cut the header and retainer.

Rotate the header in place and secure to each cleat with

two self-drilling screws.

With help, lift the inside panel over the guide and into

the track. Ensure the rollers operate smoothly. Refer to

the Troubleshooting table as needed.

With help, lift the outside panel onto the track and over

the guide. Ensure the rollers operate smoothly. Refer to

the Troubleshooting table as needed.

Apply 100% silicone sealant to the back of the bumper.

Open the bumper and install over the cleat. Press tight

to engage the tabs.

Towel bar models: assemble the towel bars with a

spacer on each side of the door panel. Use a hex wrench

to tighten the screws. Do not overtighten!

Handle models (continued): align the top of the

template with the mark. Remove the adhesive backing

and align the handle with the template.

Snap a cap on each of the four rollers. Install two roller

plugs on the outside panel rollers, with the slots down.

Remove the adhesive backing from the seal. On the side

closest to the showerhead, attach the seal to the shower

side of the wall jamb.

Apply a small bead of 100% silicone sealant to the

underside of the wall jamb cap. Press the cap onto the

wall jamb.

Apply 100% silicone sealant along the wall jambs inside

and outside the shower, and apply along the threshold

outside the shower.

11 12

Drill 5/16” holes at the two diagonal cleat marks. Insert

anchors.

Important! The cleat must be level and plumb with the

wall jamb. Align the cleat with the wall jamb and secure

with two screws.

#8-18 x 1-1/2"

#8-18 x 3" (for wall units)

Align a cleat with the top of the jamb and mark two

holes diagonally.

Outside panel: install an outside roller, clip, and screw

in each upper hole. Ensure the clip is vertical.

Inside panel: install the inside rollers and screws in the

upper holes.

Handle models: mark distance "C" on the glass. Use

alcohol wipes to clean the glass at the handle installation

location. Ensure the inside panel is closest to the

showerhead.

Trim the wipe seal to the height of the wall jamb.

Slot

Bath:

C = 21" (533 mm)

Shower:

C = 37-1/2" (953 mm)

Cut Line

"B" Mark

(25 mm)

HeaderRetainer

#8-18 x 3/8"

Spacers

1/4"-20 Screw

#6-20 x 1/4"

(152 mm)

1-1/2"

(13 mm)

12" (305 mm)

Outside Panel

Install

vertically.

3-1/8"

(79 mm)

Inside Panel

5-1/2"

(140 mm)

(#10-24 x 1-1/4")

(#10-24 x 1-3/8")

(#10-24 x 1-1/4")

(#10-24 x 1-3/8")

Label on this

Side of Glass

Label on this

Side of Glass

Kohler K-706009-D3-SH Installation guide

Kohler K-706009-D3-SH Installation guide

Kohler K-706009-D3-SH Installation guide

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