Kohler 1179922-01-MX Installation guide

Type
Installation guide
Bypass Shower and Bath Doors
K-706000, K-706001, K-706002, K-706003, K-706004, K-706005, K-706006, K-706008, K-706009, K-706010, K-706011, K-706012, K-706013, K-706014, K-706015
Installation Guide
*Call Customer Care Center to order replacement parts.
**Finish/color code must be specified when ordering.
Retain this document for future servicing.
Record model number from box for reference.
Parts Identification
Required Tools
Model Number:______________
11201264-2-B
1
Measure distance "A." Subtract 1/4" (6 mm) from "A"
and cut the threshold.
7
Mark 1" (25 mm) down inside each wall jamb. Remove
the wall jambs.
2
Position the threshold at least 2-1/2" (64 mm) from the
inside ledge. Ensure parallel on the ledge and centered
between the walls. File the ends to match radius corners.
3
Apply 100% silicone sealant to the bottom of the
threshold. Tape in place toward the front of the ledge.
Drill a 9/64" hole and install the wall jamb screw,
leaving 1/8" (6 mm) out.
8
6
Position the wall jambs over the threshold. Plumb and
tape in place.
CAUTION: Risk of injury. Do not attempt to cut
tempered glass.
IMPORTANT! Do not cut the header the same length
as the threshold.
IMPORTANT! Walls must be within 3/8" (10 mm) of
plumb. This unit will not function properly if the walls
are more than 3/8" (10 mm) out of plumb.
Cover the drain with tape to avoid loss of small parts.
Follow the silicone sealant manufacturer's instructions
for application and curing time.
Bypass Shower DoorsBypass Bath Doors
100% Silicone Sealant Masking Tape
32 Teeth Per Inch Blade
Miter Box
9/64"
5/16" Masonry Bit for Tile
5/16"
1/4"
(6 mm)
Cut Line
"A" Mark
A
A
Tin Snips
1048208-C
1048208-W
1042520-F
Screw
1197564-01** [60" (1524 mm)]
1197564-02** [48" (1219 mm)]
Header
1077762
Anchor
1185260
Inside Roller
(#8-18 x 1-1/2")
(#8-18 x 3")
Screw
1198328-A
1198328-B
(#10-24 x 1-1/4")
(#10-24 x 1-3/8")
Screw
1057704-01
1057704-03
[24" (610 mm)]
[18" (610 mm)]
Towel Bar
1185293** (1/4")
1185349** (3/8")
Center Guide
1093027
Washer (8 ea.)
1049033-D
Screw
1197566-01**
Retainer
1187908**
Roller Cap
#10-16 x 1-1/2"
1049043-D
Screw
1181060**
Wall Jamb Cap
1208955**
Clip
1195781**
Roller Plug
1188940-01**
Cleat
1186360**
Bumper Cover
1182686-01** [58" (1473 mm)]
1182686-02** [70" (1778 mm)]
1182686-03** [56" (1422 mm)]
1182686-04** [78" (1981 mm)]
Wall Jamb
1187908**
Roller Cap
1198345
Outside
Roller
1183338-01** [58" (1473 mm)]
1183338-02** [78-1/4" (1988 mm)]
Seal
1"
(25 mm)
Inside Door Panel*
Outside Door Panel*
#10-16 x 1-1/2"
x2
1/8"
(3 mm)
x2
1179922-01** [60" (1524 mm)]
1179922-02** [48" (1219 mm)]
1179922-03** [40-7/8" (1038 mm)]
Threshold
#8-18 x 3/8"
#6-20 x 1/4"
5/32"
x2
1198346**
Skin Pack
Outside Roller Inside Roller Roller Cap Roller PlugClipScrew
#10-24 x 1-3/8"
Screw
#10-24 x 1-1/4"
Anchor Bumper
Screw
#10-16 x 1-1/2"
Screw
#8-18 x 1-1/2"
Screw
#8-18 x 3"
Screw
#8-18 x 3/8"
1185731**
Bubble Pack
1187796**
Handles with
Templates
5
Important! The threshold and wall jamb must be
plumb with the ledge and wall. Position the wall jamb
over the threshold. Trim and file the ends to match
radius corners.
1206630** (1/4" Center Guide)
1206631** (3/8" Center Guide)
Skin Pack
x2
9
Slide the wall jamb up over the screw, then down onto
the threshold. Important! The jamb must be tight
against the wall. Adjust the screw as needed.
4
Mark the center of the threshold. Apply 100% silicone
sealant to the bottom of the guide. Align and rotate the
guide down on the center mark. Tape in place.
Cleat
Screw
#6-20 x 1/4"
Center
Guide
Wall Jamb
Cap
2-1/2"
(64 mm)
USA/Canada: 1-800-4KOHLER
Mexico: 001-800-456-4537
www.kohler.com
21201264-2-B
TROUBLESHOOTING
Recommended Action
A. Remove the roller caps. Loosen the roller screw and rotate the roller cams. Tip: use the roller cap to rotate the cam.
See steps 16, 17, and 24.
A. Remove the roller caps. Loosen the roller screw and rotate the roller cams. Tip: use the roller cap to rotate the cam.
See steps 16, 17, and 24.
A. Determine whether door panel top or bottom is closer to the wall, and then adjust the roller closest to the wall.
Recommended Action
A. When showering, make sure the inside panel is against the showerhead wall.
A. Adjust the door panel to line up with the wall jamb.
A. Check for proper silicone sealant application. See step 29. Apply more silicone sealant in the leak location.
A. The notched wall jamb fits over the bottom track to cover any miscut or skewed cuts. Seal as directed to ensure proper
watertight seal. See step 29.
Recommended Action
A. Ensure a gap exists between the guide and the door panel. If no gap exists, lower the rollers.
B. Ensure the panel is properly engaged over the bottom track. See step 19.
C. Ensure the rollers are properly installed. See steps 16 and 17.
D. Clean any debris in the header tracks.
A. Ensure the clips are straight and not rubbing on the header. See step 17.
B. Ensure the roller screws are completely tightened. See step 17.
C. Ensure retainer is securely attached. See step 20.
Symptom: Alignment
1. The top of the door panel is tilted away from the wall.
2. The bottom of the door panel is tilted away from the wall.
3. The door panel does not touch the bumper.
Symptom: Water Leaks
1. Water leaks betwen panels
2. Water leaks between the wall jamb and the door panel.
3. Water leaks under the threshold.
4. Water leaks around the wall jamb area.
Symptom: Operation (open/close)
1. The inside and/or outside panel is difficult to move.
2. Rubbing noise during panel movement.
© 2013 Kohler Co.
19
27
2220
13
29
2825
24
21
18
15
14
Measure distance "B" between the cleat legs.
Important! Position the screws at the dimensions
shown. Drill 5/32" holes into the retainer. Slide the
retainer between the panels. Secure to the header with
six screws.
ONE-YEAR LIMITED WARRANTY
KOHLER plumbing products are warranted to be free of defects in material and workmanship for one year from
date of installation.
Kohler Co. will, at its election, repair, replace or make appropriate adjustment where Kohler Co. inspection discloses
any such defects occurring in normal usage within one (1) year after installation. Kohler Co. is not responsible for
removal or installation costs. Use of in-tank toilet cleaners will void the warranty.
To obtain warranty service contact Kohler Co. either through your Dealer, Plumbing Contractor, Home Center or
E-tailer, or by writing Kohler Co., Attn.: Customer Care Center, 444 Highland Drive, Kohler, WI 53044, USA, or by
calling 1-800-4-KOHLER (1-800-456-4537) from within the USA and Canada, and 001-800-456-4537 from within
Mexico, or visit www.kohler.com within the USA, www.ca.kohler.com from within Canada, or www.mx.kohler.com
in Mexico.
IMPLIED WARRANTIES INCLUDING THAT OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE ARE EXPRESSLY LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY. KOHLER
CO. AND/OR SELLER DISCLAIM ANY LIABILITY FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL
DAMAGES. Some states/provinces do not allow limitations on how long an implied warranty lasts, or the
exclusion or limitation of special, incidental or consequential damages, so these limitations and exclusions may not
apply to you. This warranty gives you specific legal rights. You may also have other rights which vary from
state/province to state/province.
This is Kohler Co.'s exclusive written warranty.
Important! Do not cut the header too short. Add 1" (25
mm) to "B" and cut the header and retainer.
Rotate the header in place and secure to each cleat with
two self-drilling screws.
With help, lift the inside panel over the guide and into
the track. Ensure the rollers operate smoothly. Refer to
the Troubleshooting table as needed.
With help, lift the outside panel onto the track and over
the guide. Ensure the rollers operate smoothly. Refer to
the Troubleshooting table as needed.
Apply 100% silicone sealant to the back of the bumper.
Open the bumper and install over the cleat. Press tight
to engage the tabs.
Towel bar models: assemble the towel bars with a
spacer on each side of the door panel. Use a hex wrench
to tighten the screws. Do not overtighten!
Handle models (continued): align the top of the
template with the mark. Remove the adhesive backing
and align the handle with the template.
Snap a cap on each of the four rollers. Install two roller
plugs on the outside panel rollers, with the slots down.
Remove the adhesive backing from the seal. On the side
closest to the showerhead, attach the seal to the shower
side of the wall jamb.
Apply a small bead of 100% silicone sealant to the
underside of the wall jamb cap. Press the cap onto the
wall jamb.
Apply 100% silicone sealant along the wall jambs inside
and outside the shower, and apply along the threshold
outside the shower.
11 12
Drill 5/16” holes at the two diagonal cleat marks. Insert
anchors.
Important! The cleat must be level and plumb with the
wall jamb. Align the cleat with the wall jamb and secure
with two screws.
1
2
3
#8-18 x 1-1/2"
#8-18 x 3" (for wall units)
x2
x2
x2
Align a cleat with the top of the jamb and mark two
holes diagonally.
10
17
Outside panel: install an outside roller, clip, and screw
in each upper hole. Ensure the clip is vertical.
16
Inside panel: install the inside rollers and screws in the
upper holes.
23
Handle models: mark distance "C" on the glass. Use
alcohol wipes to clean the glass at the handle installation
location. Ensure the inside panel is closest to the
showerhead.
26
Trim the wipe seal to the height of the wall jamb.
Slot
x4
x2
x2
Bath:
C = 21" (533 mm)
Shower:
C = 37-1/2" (953 mm)
C
C
B
Cut Line
"B" Mark
1"
(25 mm)
HeaderRetainer
#8-18 x 3/8"
x2
Spacers
1/4"-20 Screw
x2
x2
#6-20 x 1/4"
6"
(152 mm)
1-1/2"
(13 mm)
12" (305 mm)
x2
Outside Panel
Install
vertically.
3-1/8"
(79 mm)
x2
Inside Panel
5-1/2"
(140 mm)
(#10-24 x 1-1/4")
(#10-24 x 1-3/8")
(#10-24 x 1-1/4")
(#10-24 x 1-3/8")
Label on this
Side of Glass
Label on this
Side of Glass
B
  • Page 1 1
  • Page 2 2

Kohler 1179922-01-MX Installation guide

Type
Installation guide

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI