Zephyr AK2500BS Hood User Manual

Zephyr
Brand
Zephyr
Model
AK2500BS
Type
Hood User Manual

This manual is also suitable for

Use, Care, and Installation Guide
www.zephyronline.com
Model number:
Serial Number:
Date of Purchase:
Sales Dealer:
JUL18.0401 © Zephyr Ventilation LLC.
Ai
rflow Control T
echnology
TM
C
Ai
rflow Control T
echnology
TM
C
Typhoon
AK2100BS, B,W
AK2136BS, B,W
AK2142BS
AK2148BS
Hurricane
AK2500BS, B, W
AK2536BS, B,W
Cyclone
AK6500BS, B, BS, W
AK6536BS, B, BS, W
AK6542BS
3
Table of Contents
SAFETY NOTICE ................................................................. 4-5
LIST OF MATERIALS ....................................................... 6
INSTALLATION
Ductwork Calculation Sheet
................................... 7
Mounting Height & Clearance
................................ 8
Ducting Options
........................................................... 9
6SHFL¿FDWLRQV
............................................................... 10-12
3-1/4”x10” Rectangular Ducting Preparation
... 13-14
Preparing Electrical
.................................................... 15
Mounting the Range Hood
...................................... 16
CONTROLS & ACT CFM VERIFICATION
AK21 Capacitive Touch
............................................ 17
AK25 Electronic Touch
.............................................. 18
AK65 Mechanical Slide
............................................ 19
MAINTENANCE
Self Cleaning
................................................................. 20
Surface Maintenance and Lights
.......................... 21
TROUBLESHOOTING
................................................................ 22
WIRING DIAGRAMS
................................................................... 23
LIST OF PARTS AND ACCESSORIES
.............................. 24
WARRANTY
.................................................................................... 25
PRODUCT REGISTRATION
.................................................... 26
4
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Important Safety Notice
READ AND SAVE THESE INSTRUCTIONS
WARNING
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.
WARNING
TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.
b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on
accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to
the service panel.
CAUTION
For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning
agents or detergents. Suitable for use in household cooking area.
WARNING
TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:
a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly
on low or medium settings.
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F &OHDQYHQWLODWLQJIDQVIUHTXHQWO\*UHDVHVKRXOGQRWEHDOORZHGWRDFFXPXODWHRQIDQRU¿OWHU
d. Use proper pan size. Always use cookware appropriate for the size of the surface element.
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f. Use high setting on hood only when necessary.
g. Don’t leave hood unattended when cooking.
h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.
WARNING
TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:
D 6027+(5)/$0(6ZLWKDFORVH¿WWLQJOLGFRRNLHVKHHWRUPHWDOWUD\WKHQWXUQRIIWKHEXUQHU%(&$5()8/7235(9(17%8516
,IWKHÀDPHVGRQRWJRRXWLPPHGLDWHO\(9$&8$7($1'&$//7+(),5('(3$570(17
b. NEVER PICK UP A FLAMING PAN – You may be burned.
c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.
d. Use an extinguisher ONLY if:
1. You know you have a Class ABC extinguisher, and you already know how to operate it.
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WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
D ,QVWDOODWLRQZRUNDQGHOHFWULFDOZLULQJPXVWEHGRQHE\TXDOL¿HGSHUVRQVLQDFFRUGDQFHZLWKDOODSSOLFDEOHFRGHVDQGVWDQGDUGV
,QFOXGLQJ¿UHUDWHGFRQVWUXFWLRQ
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back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National
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the local code authorities.
c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
d. Ducted fans must always vent to the outdoors.
e. NEVER place a switch where it can be reached from a tub or shower.
f. Make sure the power is off before installing, wiring or maintenancing.
5
Important Safety Notice
WARNING
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
NOT FOR USE IN OUTDOOR COOKING ENVIRONMENTS.
CAUTION
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attics, crawl spaces or garages.
OPERATION
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¿QJHUVDQGORRVHFORWKLQJ
The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,
maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to
negligence and the warranty of the unit automatically expires due to improper maintenance.
*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.
ELECTRICAL REQUIREMENTS
Important:
Observe all governing codes and ordinances.
It is the customer’s responsibility:
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- To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70
latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and
all local codes and ordinances.
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ground path is adequate.
Do not ground to a gas pipe.
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Do not have a fuse in the neutral or ground circuit.
*National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269
** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575
This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit
protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer
to Electrical Diagram on product.
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and install appropriate connector if necessary.
6
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List of Materials
MODELS: AK21xxBx, AK25xxBx, AK65xxBx
PARTS SUPPLIED
1 - Hood body
2 - Safety grilles
+DORJHQOLJKWEXOEV:pre-installed
1 - Hardware package
INCLUDED HARDWARE
PARTS NOT SUPPLIED
- Ducting, conduit and all installation tools
- Backdraft damper
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&DEOHORFNif required by local codes
Suction Cup (1)
M6 x 1” (4)
Safety Grille
Screws (2)
M6 x 1-1/2” (4)
Wire Caps (3)
7” Round transition adapter (AK21, AK25)
6” Round transition adapter (AK65)
(pre-installed on top of hood)
3-1/4”x10” rectangular cover plate
(pre-installed on back of hood)
3-1/4”x10” rectangular vertical
transition adapter
3-1/4”x10” rectangular
starting collar
Washer (4)
7
Installation – Ductwork Calculation Sheet
Duct pieces
Tot a l
Equivalent number
length x used =
3- 1/ 4” x 10”
Rect.,
straight
1 Ft. x ( ) =
Ft.
3- 1/ 4” x 10”
Rect. to
6” round
transition
5 Ft. x ( ) =
Ft.
3- 1/ 4” x 10”
Rect. to
6” round
transition
90
0
elbow
20 Ft. x ( ) =
Ft.
6”, 7”, 8”, 10”
Round,
90
0
15 Ft.
x ( ) =
Ft.
6”, 7”, 8”, 10”
Round,
45
0
9 Ft. x ( ) =
Ft.
Ft.
6”, 7”, 8”, 10”
Round,
straight
1 Ft. x ( ) =
Ft.
Subtotal column 1 =
Duct pieces
Tot a l
Equivalent number
length x used =
6”, 7”, 8”, 10”
Round, wall
cap with
damper
30 Ft. x ( ) =
Ft.
Ft.
Ft.
Ft.
6”, 7”, 8”, 10”
Round
roof cap
30 Ft. x ( ) =
Ft.
Subtotal column 2 =
Subtotal column 1 =
Total ductwork =
Maximum Duct Length: For satisfactory air movement,
the total duct length
should not exceed 100 equivalent feet.
6” round to
3- 1/ 4” x 10”
rect.
transition
1 Ft. x ( ) =
Ft.
6” round to
3- 1/ 4” x 10”
rect.
transition
90
0
elbow
16 Ft. x ( ) =
Ft.
7” round to
3 1/4” x 10”
rect.
transition
8 Ft. x ( ) =
Ft.
7” round to
3- 1/ 4” x 10”
rect.
transition
90
0
elbow
23 Ft. x ( ) =
Ft.
elbow
elbow
7” to 6” or
8” to 7” Round
tapered
reducer
25 Ft. x ( ) =
Ft.
3- 1/ 4” x 10”
Rect. 90
0
elbow
15 Ft. x ( ) =
Ft.
3- 1/ 4” x 10”
Rect. 45
0
elbow
9 Ft. x ( ) =
Ft.
3- 1/ 4” x 10”
Rect. 90
0
flat elbow
24 Ft. x ( ) =
Ft.
3- 1/ 4” x 10”
Rect.
wall cap
with damper
30 Ft. x ( ) =
Ft.
Ft. x ( ) =
Ft.
15
6”, 7“, 8”
Round
in-line
damper
8
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Installation – Mounting Height & Clearance
DUCTING
A minimum of 6” round for AK65 and 7” round
for AK21 and AK25 or 3-1/4” x 10” rectangular
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HI¿FLHQF\
Always use rigid type metal ducts only. Flexible
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$OVRXVHFDOFXODWLRQRQSDJHWRFRPSXWHWRWDO
available duct run when using elbows, transitions
and caps.
ALWAYS, when possible, reduce the number or
transitions and turns. If long duct run is required,
increase duct size from 6” to 7” or 7” to 8”.
If turns or transitions are required; install as far
away from hood duct output and as far apart,
between the two as possible.
Minimum mounting height between range top to
hood bottom should be no less than 24”.
Maximum mounting height should be no higher
than 32”.
It is important to install the hood at the proper
mounting height. Hoods mounted too low could
UHVXOWLQKHDWGDPDJHDQG¿UHKD]DUGZKLOH
hoods mounted too high will be hard to reach and
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If available, also refer range manufacturer’s height
clearance requirements and recommended hood
mounting height above range.
Vertical Ducting:
´URXQGPLQLPXP$.
´URXQGPLQLPXP$.$.
3-1/4” x 10” rectangular minimum
Horizontal Ducting:
3-1/4”x10” rectangular minimum
DAMAGE-SHIPMENT / INSTALLATION:
 3OHDVHIXOO\LQVSHFWXQLWIRUGDPDJHEHIRUH
installation.
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unit to the store in which it was bought for
repair or replacement.
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or replacement is the responsibility of the
customer.
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WKDQWKHFXVWRPHUUHSDLURIUHSODFHPHQW
must be made by arrangement between
customer and installer.
36”
24” min.
32” max.
9
Installation – Ducting Options
WARNING FIRE HAZARD
NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages.
All exhaust must be ducted to the outside.
Use metal ductwork only.
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Some Ducting Options
side wall cap
w/gravity damper
cabinet
cabinet
soffit or crawl space
side wall cap
w/gravity damper
3-1/4”x10” rear
ducting w/side
wall gravity damper
roof pitch w/
flashing & cap
10
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Installation – $.6SHFL¿FDWLRQV
3
1/16
”
1
7/16
”
9
15/16
”
(30”) 28
1/16
”, (36”) 34”
(42”) 39
3/4
”, (48“) 45
3/4
”
5
1/16
”
2
3/4
”
8
5/8
”
(30”) 11
5/16
”, (36”) 12
1/2
”
(42”) 12
1/2
”, (48“) 12
1/2
”
1
15/16
”
elec
k/o
(30”) 29
3/4
”, (36”) 35
3/4
”
(42”) 41
3/4
”, (48“) 47
11/16
”
(30”) 14”, (36”) 17”
(42”) 19
7/8
”, (48“) 22
7/8
”
C/L
13
9/16
”
20
3/4
”
7
7/8
”
1
3/8
”
9
15/16
”
2
1/2
”
(30”) 11
5/16
”
(36”) 12
1/2
”
(42”) 12
1/2
”
(48“) 12
1/2
”
C/L
3
1/16
”
6
7/8
”
6
7/8
”
elec
k/o
TOP
SIDE
FRONT BACK
11
Installation – $.6SHFL¿FDWLRQV
(30”) 29 3/4”, (36”) 35 7/8”
14
3/4”
7”
1
7/8”
9 15/16”
2 1/4”
(30”) 11 3/8”
(36”) 14
3/8”
C/L
3 1/16”
6 7/8”
elec
k/o
TOP
SIDE
FRONT BACK
10 1/4”
1 5/8”
Ø 6
7/8
”
(30”) 27
7/8
” (36”) 34”
C/L
(30”) 11
3/8” (36”) 14
3/8
”
2 1/4”
4
3/4”
22
1/8”
2 1/8”
12
www.zephyronline.com
Installation – $.6SHFL¿FDWLRQV
3
1/16
”
1
7/16
”
9
15/16
”
(30”) 27
7/8
”, (36”) 33
7/8
”, (42”) 39
7/8
”
4
1/2
”
1
7/8
”
8
5/8
”
12”
2”
elec
k/o
(30”) 29
3/4
”, (36”) 35
3/4
”, (42”) 41
3/4
”
(30”) 14”, (36”) 17”, (42”) 20”
C/L
15
3/8
”
22
1/4
”
6
3/8
”
1
3/8
”
9
15/16
”
2
1/16
”
C/L
3
1/16
”
5
7/8
”
5
7/8
”
elec
k/o
TOP
SIDE
FRONT BACK
12”
5
1/2
”
13
Installation – 3-1/4”x10” rectangular ducting preparation
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%\GHIDXOWWKH&\FORQHLVSUHFRQ¿JXUHGIRUURXQGYHUWLFDOGXFWLQJ
1. Using a Philips-head screwdriver remove the screws and
round vertical transition adapter from top of hood body.
2. Replace round vertical transition adapter with
rectangular transition adapter. Do not secure to hood body
yet.
3ODFH[UHFWDQJXODUFROODURQWRSRIUHFWDQJXODU
transition adapter. Secure rectangular adapter and
rectangular collar to hood body using the previously
removed screws from step 1.
3-1/4"x10" Rectangular Vertical Ducting
14
www.zephyronline.com
Installation – 3-1/4”x10” rectangular ducting preparation
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%\GHIDXOWWKH&\FORQHLVSUHFRQ¿JXUHGIRUURXQGYHUWLFDOGXFWLQJ
1. Using a Philips-head screwdriver remove the screws and
round vertical transition adapter from the top of the hood.
4. Replace round vertical transition adapter with
rectangular transition adapter. Do not secure to hood body
yet.
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and secure using the screws that previously secured the
rectangular cover plate.
3-1/4"x10" Rectangular Horizontal Ducting
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rectangular opening on top of hood from step 4. Secure
rectangular transition adapter and cover plate to hood body
using the previously removed screws from step 1.
3. Typhoon ONLY. Remove the two plastic air diverter
blocks. The blocks are located in the hood and can be
accessed from the top when the round transition adapter is
removed.
2. Using a Philips-head screwdriver, remove the screws
DQG[UHFWDQJXODUFRYHUSODWHIURPEDFNRIKRRG
15
Installation – Preparing Electrical
ELECTRICAL
WARNING
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knowledge and background.
For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not use
extension cord or adapter plug with this appliance.
Follow national electrical codes or prevailing local codes and ordinances.
Electrical Supply:
This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly
grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must
be 2 wire w/ ground. Please refer to Electrical Diagram labeled on product.
Cable Lock:
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requirements and codes, purchase and install appropriate connector if necessary.
Cable Lock
16
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Installation – Mounting the Range Hood
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options.
2. Measure and cut out duct and electrical
openings in cabinet or wall to match up with
the hood. Ducting and electrical dimensions
can be found on Pages 10-12. Note: Make
sure duct opening is large enough to apply
aluminum duct tape.
3. Reinforce cabinet bottom with wood strips
if additional strengthening is required or if
cabinets are framed.
4. Remove bottom panel from hood using a
Philips head screwdriver to remove each of
the screws. Also disconnect lighting harness
by pressing in on the clip to release the lights
from the internal wiring. Use caution when
removing bottom panel. Take care not to
scratch side panels during removal.
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by following the installation screw hole
dimensions on Page 10. These screws will be
used to secure the hood to the cabinet.
6. Lift hood onto screws located on cabinet
bottom and lock into place. Make sure all
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screw to secure hood to cabinet. Note: For
30” Typhoon models you will need an 8” - 10”
long shaft for your screwdriver/drill to reach the
front screws.
7. Install electrical.
8. Install duct work and seal with aluminum duct
tape.
9. Power up hood and check for leaks around
duct tape and test all functions.
10. Reinstall bottom panel and re-connect lighting
harness. Use caution when installing bottom
panel. Take care not to scratch side panels
during installation.
11. Slide residue cups into their openings on the
bottom of the hood. Install safety grilles over
each blower opening and secure with the two
safety grille screws.
Hood is designed for installation under a
kitchen cabinet. See Fig. 1 for details.
bottom panel &
lighting harness
wood blocking
installation screws
and key-holes
duct work
residue cups &
safety grilles
electrical
duct tape
Fig 1
17
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Q 2 3
1
Power / Delay Off
4
Lights On/Off
5 Speed Indicators
Fan Speed Decrease
Fan Speed Increase3
1
Power / Delay Off Button
- Button will turn power on and off for entire hood (fan and lights).
- Hood will remember the last speed and light level it was last turned off at.
(Example: Press button to turn off hood when on fan speed 3 and high lights.
Press button again and the hood will turn back on at speed 3 and high lights.)
Delay Off
- With the fan on, press and hold the button for two seconds. The fan will change to
speed Q and the 5 minute delay off timer will start.
- Speed indicators starting with level 5 will illuminate and blink in accordance with the time
remaining until the fan an lights automatically turn off.
- Pressing button while delay off function is enabled will turn the hood off and cancel
the delay off function.
ACT Verification
- Airflow Control Technology (ACT) allows the installer to set the maximum fan CFM to
align with local codes and regulations.
- To verify the maximum fan CFM:
- With hood off, hold the button for five seconds. If all speed level indicators
illuminate = default maximum CFM. If speed Q, 2 & 3 level indicators illuminate =
390 maximum CFM. If speed Q & 2 level indicators illuminate = 290 maximum CFM
2
Fan Speed Decrease Button
- Press this button to decrease fan speed. 6, 5, 4, 3, 2, Q (Quiet).
- If fan is off, press this button to turn on fan at last speed it was turned off at.
3
Fan Speed Increase Button
- Press this button to increase fan speed. Fan on, Q (Quiet), 2, 3, 4, 5, 6
- If fan is off, press this button to turn on fan at last speed it was turned off at.
4
Lights Button
- Lights are two levels, high and low.
- From off, press one time for high. Press again for low. Press again to power lights off.
5
Speed Level Indicators
- Fan is six speed levels. Q (Quiet), 2, 3, 4, 5 and 6.
4 5 6
18
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1
Power / Delay Off Button
- Button will turn power on and off for entire hood (fan and lights.)
- Hood will remember the last speed and light level it was last turned off at.
(Example: Press button to turn off hood when on fan speed 3 and high lights.
Press button again and the hood will turn back on at speed 3 and high lights.)
Delay Off
- With the fan on, press and hold the button for two seconds. The fan will change to
speed 1, the button will blink on and off indicating the 5 minute delay off timer has started.
- Pressing button while delay off function is enabled will turn the hood off and cancel
the delay off function.
ACT Verification
- Airflow Control Technology (ACT) allows the installer to set the maximum fan CFM to align with
local codes and regulations.
- To verify the maximum fan CFM:
- With hood off, hold the button for five seconds. If all three fan speed indicators
illuminate = default maximum CFM. If speed level 1 and 2 indicators illuminate = 390
maximum CFM. If only speed level 1 indicator illuminates = 290 maximum CFM.
2
Lights Button
- Lights are two levels, high and low.
- From off, press one time for high. Press again for low. Press again to power lights off.
3
Speed Level Indicators
- Fan is three speed levels. 1 for low speed, 2 for medium speed, and 3 for high speed.
/
123
1
Power / Delay Off
2
Lights On/Off
3 Speed Indicators
/
/
/
/
/
/
/
/
19
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Blower On/Off Speed Selection
1
Lights Off/Dim/Bright
2
BLOWER ON/OFF/SPEED SELECTION
0 is off, 1 is low speed, 2 is medium speed and 3 is high speed.
LIGHTS OFF/DIM/BRIGHT
0 is off, 1 is dim, and 2 is bright.
1
2
1
2
0
3
1 0
2
* ACT (Airflow Control Technology) is not available on AK65
20
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Maintenance – Self Cleaning
SELF CLEAING FEATURE
Zephyr Typhoon, Hurricane and Cyclone hoods are filter-less with a self cleaning feature. The
centrifugal blower system automatically liquifies cooking residue in its internal housing. All hoods
are equipped with dishwasher safe residue cups to collect cooking residue during the self cleaning
function.
Cooking residues are often automatically liquified and can accumulate in the residue cups from
everyday use. Nevertheless, grease from cooking could also dry and adhere to the internal housing.
Running the self clean function periodically will flush out accumulated residue in the range hood’s
internal housing.
CLEANING FREQUENCY
Cleaning should be performed approximately once a month under normal usage of 1 hour per day.
The hood may need to be cleaned more often if you cook heavily.
DETERGENT
Use a grease cutting detergent such as Simple Green or 409.
WARNING
Use extreme caution while cleaning the hood. Beware of blowers catching
on to hair, loose clothing and fingers. NEVER leave children unattended.
1) Power on blowers at Speed 1
2) With nozzle on “spray”, squirt grease cutting
detergent onto blower wheel blades 30 - 35 times.
Repeat for each blower. Leave blower on for 10
minutes. Detergent will collect in the residue cups.
3) Remove residue cups. Clean residue cups and
in dishwaser or clean by hand. Install residue cups
after cleaning.
CLEANING INSTRUCTIONS
Q 2 3
1
AK21
AK25
AK65
1
2
0
3
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Zephyr AK2500BS Hood User Manual

Zephyr
Brand
Zephyr
Model
AK2500BS
Type
Hood User Manual
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