Yard-Man 560 Series Owner's manual

Brand: Yard-Man

Model: 560 Series

Category: Lawnmowers

Type: Owner's manual

This manual is also suitable for

Safety • Assembly • Operation • Tips &Techniques • Maintenance • Troubleshooting • Parts Lists • Warranty

OF A'rO AL

21" Rotary Mower- Model Series 560

iMPORTANT

READ SAFETY RULES AND iNSTRUCTiONS CAREFULLY BEFORE OPERATION

Warning: Thisunitisequippedwithaninternalcombustionengineandshouldnotbeusedon or nearanyunimprovedforest-covered,brush-

coveredor grass-coveredlandunlesstheengine'sexhaustsystemisequippedwitha sparkarrestermeetingapplicablelocalor statelaws(if any).

If a sparkarresterisused,it shouldbemaintainedineffectiveworkingorderbytheoperator.IntheStateofCaliforniatheaboveisrequiredbylaw

(Section4442oftheCaliforniaPublicResourcesCode).Otherstatesmayhavesimilarlaws.Federallawsapplyonfederallands.A sparkarrester

forthemufflerisavailablethroughyournearestengineauthorizedservicedealeror contacttheservicedepartment,RO.Box361131Cleveland,

Ohio44136-0019.

PRINTEDIN U.S.A.

MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019

FORMNO.770-10347F

10/18/2005

This Operator's Manual is an important part of your new lawn mower, it will help you assemble,

prepare and maintain the unit for best performance. Please read and understand what it says.

Table of Contents

Slope Gauge ....................................................... 3

Safe Operation Practices ................................... 4

Setup and Adjustment ....................................... 6

Operating Your Lawn Mower .............................. 8

Maintaining Your Lawn Mower ......................... 10

Trouble Shooting .............................................. 12

Off-Season Storage and Safety Labels .......... 13

Parts List ........................................................... 14

Finding and Recording Model Number

BEFOREYOU STARTASSEMBLING

YOURNEW EQUIPMENT,

please locatethe modelplate onthe equipmentand copythe

informationtothe sample modelplate providedtothe right.

Youcan locatethe modelplateby standing at the operating

position andlookingdown atthe rear ofthe deck. This

informationwill be necessaryto usethemanufacturer'sweb

site and/or obtain assistancefrom the CustomerSupport

Departmentoran authorizedservicedealer.

Model Number

Serial Number

YaRD-MaN)/f

P. O. BOX 361131

CLEVELAND,OH44136

www.yardman.com 330-220-4683

800-800-7310

Customer Support

Please do NOTreturn the unit to the retailer from which it was

purchased, without first contacting Customer Support.

1. Visityardman.com. Click onthe CustomerSupport

menuoption.

2. Phonea Customer Support Representativeat 1 (800)

800-7310.

Ifyou havedifficultyassembling this productor haveany questionsregardingthe controls, operationor maintenanceof this unit,

youcan seek helpfrom the experts. Choosefromthe optionsbelow:

3. Theengine manufacturerisresponsiblefor allengine-

relatedissueswith regardsto performance,power-rating,

specifications,warrantyand service. Pleasereferto the

enginemanufacturer'sOwner's/Operator's Manual,packed

separatelywith your unit,for moreinformation.

>:.

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Sightandholdthis levelwith a verticaltree...

also

15°

RNING

This symbol points

i out important safety

instructionswhich, if

notfollowed, could

endangerthe personal

i safetyand/or property

I ofyourself and others.

Readand follow all

instructionsinthis man-

ualbeforeattemptingto

operatethis machine.

Failureto complywith

these instructionsmay

i resultin personalinjury.

i When youseethis

_symbol.

HEED ITS WARNING

Your

Responsibility

Restrictthe use

i ofthis powermachine

i to personswho read,

understand

andfollow the warnings

and instructions

inthis manual

andon the machine.

WARNING: EngineExhaust,some of itsconstituents,andcertain vehicle compo-

nentscontain or emit chemicals knownto Stateof Californiato cause cancer and

birth defectsor other reproductiveharm.

DANGER: This machinewas builtto beoperatedaccordingto the rulesfor safe operationin this

manual.As with anytypeof powerequipment,carelessnessor erroronthe part ofthe operatorcan

result inseriousinjury.This machine iscapableof amputatinghands andfeet andthrowing objects.

Failureto observethe followingsafety instructionscould resultin serious injuryordeath.

Children

Tragicaccidentscanoccurifoperatorisnotalertto presence

ofchildren.Childrenareoftenattractedtomowerand mowing

activity.Theydonot understandthe dangers.Neverassume

thatchildrenwill remainwhereyoulastsawthem.

1. Keepchildrenoutofthe mowingareaand underwatchful

careofa responsibleadultotherthanthe operator.

2. Bealertandturnmoweroffif achildentersthearea.

3. Beforeandwhilemovingbackwards,lookbehindanddown

forsmallchildren.

4. Useextremecarewhenapproachingblindcorners,

doorways,shrubs,trees,orotherobjectsthatmayobscure

yourvisionofa child whomayrunintothemower.

5. Keepchildrenawayfromhotor runningengines.Theycan

sufferburnsfroma hotmuffler.

6. Neverallowchildrenunder14yearsoldto operateapower

mower.Children14yearsoldandovershouldreadand

understandoperationinstructionsandsafetyrulesinthis

manualandshouldbetrainedandsupervisedbyaparent.

General Operation

1. Readthisoperator'smanualcarefullyin its entiretybefore

attemptingtoassemblethismachine.Read,understand,

andfollowall instructionsonthe machineandin the

manual(s)beforeoperation.Becompletelyfamiliarwith

thecontrolsandthe properuseofthis machinebefore

operatingit. Keepthis manualin a safeplaceforfuture

andregularreferenceandfor orderingreplacementparts.

2. Thismachineisaprecisionpieceof powerequipment,

nota plaything.Therefore,exerciseextremecautionat all

times.Yourunithas beendesignedto performonejob: to

mowgrass.Do notuseit foranyotherpurpose.

3. Neverallow childrenunder14yearsoldto operatethis

machine.Children14yearsoldand overshouldreadand

understandthe instructionsinthismanualandshould

betrainedand supervisedby a parent.Onlyresponsible

individualswhoarefamiliarwiththeserulesofsafe

operationshouldbeallowedto usethis machine.

4. Thoroughlyinspectthe areawherethe equipmentisto

beused.Removeall stones,sticks,wire,bones,toysand

otherforeignobjectswhichcouldbetripped overor picked

upandthrownbythe blade.Thrownobjectscancause

seriouspersonalinjury.Planyourmowingpatternto avoid

dischargeof materialtowardroads,sidewalks,bystanders

andthe like.Also,avoiddischargingmaterialagainsta

wallorobstructionwhichmaycausedischargedmaterial

toricochetbacktowardtheoperator.

5. Tohelpavoidbladecontactora thrownobjectinjury,

stayinoperatorzonebehindhandlesandkeepchildren,

bystanders,helpers,andpetsat least75feet frommower

whileit is inoperation.Stopmachineifanyoneenters

area.

6. Alwayswearsafetyglassesor safetygogglesduringopera-

tionandwhile performinganadjustmentor repairtoprotect

youreyes.Thrownobjectswhich ricochetcancauseserious

injurytothe eyes.

7. Wearsturdy,rough-soledworkshoesand close-fitting

slacksandshirts.Shirtsand pantsthatcoverthe armsand

legsandsteel-toedshoesarerecommended.Neveroperate

thismachineinbarefeet,sandals,slipperyor lightweight

(e.g.canvas)shoes.

8. Donotputhandsorfeetnearrotatingpartsor undercutting

deck.Contactwithbladecanamputatehandsandfeet.

9. Amissingor damageddischargecovercancause blade

contactor thrownobjectinjuries.

10.Manyinjuriesoccurasa resultofthe mowerbeingpulled

overthefoot duringafall causedbyslippingor tripping.

Do notholdontothe mowerifyouarefalling;releasethe

handleimmediately.

11.Neverpullthe mowerbacktowardyouwhileyouare

walking.Ifyoumustbackthe mowerawayfromawallor

obstructionfirstlookdownand behindtoavoidtrippingand

thenfollowthesesteps:

a. Stepbackfrommowertofully extendyourarms.

b. Besureyouarewellbalancedwithsurefooting.

c. Pullthe mowerbackslowly,no morethanhalfway

towardyou.

d. Repeatthesestepsas needed.

12.Do notoperatethe mowerwhileunderthe influenceof

alcoholordrugs.

13.Do notengage theself-propelledmechanismon unitsso

equippedwhilestartingengine.

14.Thebladecontrolhandleisasafetydevice.Neverattempt

tobypassitsoperation.Doingso makesthe safetydevice

inoperativeandmayresultin personalinjurythrough

contactwiththe rotatingblade.Thebladecontrolhandle

mustoperateeasilyin bothdirectionsandautomatically

returntothe disengagedpositionwhenreleased.

15.Neveroperatethe mowerinwet grass.Alwaysbesureof

yourfooting. Aslipand fall cancauseseriouspersonal

injury.If youfeelyouarelosingyourfooting,releasethe

bladecontrolhandleimmediatelyand the bladewillstop

rotatingwithinthreeseconds.

16.Mowonlyin daylightor goodartificiallight.Walk,neverrun.

17.Stopthe bladewhencrossinggraveldrives,walksor roads.

18.If theequipmentshouldstartto vibrateabnormally,stopthe

engineandcheckimmediatelyfor the cause.Vibrationis

generallya warningoftrouble.

19.Shutthe engineoff andwait untilthe bladecomesto a

completestop beforeremovingthe grasscatcheror unclog-

gingthechute.

The cuttingbladecontinuesto rotatefora fewsecondsafter

the engineisshutoff. Neverplaceany partofthe bodyin

the bladearea untilyouaresurethe bladehasstopped

rotating.

20. Neveroperatemowerwithoutpropertrailshield,discharge

cover,grasscatcher,bladecontrolhandle,or othersafety

protectivedevicesin placeandworking.Neveroperate

mowerwithdamagedsafetydevices.Failuretodo socan

resultin personalinjury.

21. Mufflerandenginebecomehotandcan causeaburn.Do

nottouch.

22.Only usepartsandaccessoriesmadeforthismachineby

manufacturer.Failuretodo socanresultinpersonalinjury.

23. Ifsituationsoccurwhicharenotcoveredin this manual,

usecareand goodjudgment.Contactyourdealerfor

assistance.Telephone1-800-800-7310forthe nameofyour

nearestdealer.

Slope Operation

Slopesareamajorfactorrelatedto slipandfallaccidentswhich

can resultinsevereinjury.Operationonslopesrequiresextra

caution.Ifyoufeeluneasyon aslope,do notmowit.Foryour

safety,usetheslopegaugeincludedaspartofthis manualto

measureslopesbeforeoperatingthisunitonaslopedor hilly

area.Iftheslopeisgreaterthan15degrees,donot mowit.

Do:

1. Mowacrossthe faceofslopes; neverup anddown.

Exerciseextremecautionwhenchangingdirectionon

slopes.

2. Watchfor holes,ruts,rocks, hiddenobjects,or bumpswhich

can causeyouto slipor trip.Tallgrasscanhideobstacles.

3. Alwaysbesureofyourfooting.A slip andfall cancause

seriouspersonalinjury.Ifyoufeelyouarelosingyour

balance,releasethe bladecontrolhandleimmediately,and

the bladewill stoprotatingwithin3seconds.

Do Not:

1. Donot mowneardrop-offs,ditchesorembankments,where

you couldloseyourfootingor balance.

2. Donot mowslopesgreaterthan 15degreesasshownon

the slopegauge.

3. Donot mowon wetgrass.Unstablefootingcouldcause

slipping.

Service

Safe HandlingOf Gasoline:

1. To avoidpersonalinjury orpropertydamageuseextreme

care inhandlinggasoline.Gasolineisextremelyflammable

andthevaporsareexplosive.Seriouspersonalinjurycan

occurwhengasolineisspilledonyourselforyourclothes

whichcanignite.

2. Washyourskin andchangeclothesimmediately.

3. Useonlyanapprovedgasolinecontainer.

4. Neverfillcontainersinsideavehicleoron atruckor trailer

bedwitha plasticliner.Alwaysplacecontainersonthe

groundawayfromyourvehiclebeforefilling.

5. Removegas-poweredequipmentfromthe truckortrailer

andrefuelit onthe ground.Ifthisis notpossible,thenrefuel

suchequipmentonatrailerwitha portablecontainer,rather

thanfroma gasolinedispensernozzle.

6. Keepthe nozzlein contactwiththe rimofthefueltank or

containeropeningat alltimesuntilfuelingis complete.Do

notuseanozzlelock-opendevice.

7. Extinguishallcigarettes,cigars,pipesandothersources

ofignition.

8. Neverfuel machineindoorsbecauseflammablevaporswill

accumulatein thearea.

9. Neverremovegascap oradd fuelwhileengineishot or

running. Allowengineto coolatleasttwominutesbefore

refueling.

10.Neveroverfillfueltank. Filltankto nomorethanY2inch

belowbottomoffiller neckto providefor fuelexpansion.

11.Replacegasolinecapandtightensecurely.

12.If gasolineis spilled,wipeitoff theengineand equipment.

Moveunittoanotherarea.Wait5minutesbeforestarting

engine.

13.Neverstorethe machineorfuel containernearanopen

flame,sparkor pilotlightasona waterheater,space

heater,furnace,clothesdryer,orothergas appliances.

14.Toreducefire hazard,keepmowerfreeofgrass,leaves,

orother debrisbuild-up.Cleanupoil orfuelspillageand

removeanyfuel soakeddebris.

15.Allowamowertocoolat least5 minutesbeforestoring.

GeneralService:

1. Neverrunanengineindoorsorin apoorlyventilatedarea.

Engineexhaustcontainscarbonmonoxide,anodorlessand

deadlygas.

2. Beforecleaning,repairing,or inspecting,makecertainthe

bladeandall movingpartshavestopped.Disconnectthe

sparkplugwireandgroundagainstthe engineto prevent

unintendedstarting.

3. Checkthe bladeandenginemountingboltsatfrequent

intervalsfor propertightness.Also,visuallyinspectbladefor

damage(e.g.,bent,cracked,worn)Replacebladewiththe

originalequipmentmanufacture's(O.E.M.)bladeonly,listed

inthismanual."Useof partswhichdo notmeetthe original

equipmentspecificationsmayleadto improperperformance

andcompromisesafety!"

4. Mowerbladesaresharpandcancut.Wrapthebladeor wear

gloves,anduseextracautionwhenservicingthem.

5. Keepallnuts,bolts,andscrewstightto besurethe equip-

mentis insafeworkingcondition.

6. Nevertamperwithsafetydevices.Checktheirproperopera-

tionregularly.

7. Afterstrikingaforeignobject,stopthe engine,discon-

nectthesparkplugwireandgroundagainsttheengine.

Thoroughlyinspectthe mowerforanydamage.Repairthe

damagebeforestartingandoperatingthemower.

8. Neverattemptto makea wheelor cuttingheightadjustment

whiletheengineis running.

9. Grasscatchercomponents,dischargecover,andtrail

shieldaresubjecttowear anddamagewhichcould expose

movingpartsor allowobjectsto bethrown.Forsafety

protection,frequentlycheckcomponentsandreplaceim-

mediatelywithoriginalequipmentmanufacturer's(O.E.M.)

partsonly,listedinthis manual."Useofpartswhich do

notmeetthe originalequipmentspecificationsmayleadto

improperperformanceandcompromisesafety!"

10.Do notchangetheenginegovernorsettingor overspeedthe

engine.Thegovernorcontrolsthe maximumsafeoperating

speedoftheengine.

11.Maintainor replacesafetylabels,asnecessary.

12.Observeproperdisposallawsandregulations.Improper

disposaloffluidsandmaterialscanharmtheenvironment.

Practices

WARNING

Thissymbol points

out importantsafety

instructionswhich, if

notfollowed,could

endangerthe personal

safety and/or property

of yourselfand others.

Readand followall

instructions inthis man-

ual beforeattemptingto

operatethis machine.

Failuretocomply with

these instructionsmay

result inpersonalinjury.

Whenyou see this

symbol.

HEED iTS WARNING

Your

Responsibility

Restrictthe use

ofthis powermachine

to personswho read,

understand

and follow thewarnings

and instructions

inthis manual

and onthe machine.

NOTE:Standbehind

themowerasifyou

weregoingtooperate

it.Yourrighthandcor-

respondstotheright

sideofthemower;your

lefthandcorresponds

totheleftsideofthe

mower.

NOTE:Yourmower

i isshippedwiththe

handleinthehigher

I heightposition.

NOTE:Eachendof

thelowerhandlemust

beplacedinthesame

relativeposition.

iMPORTANT

DO NOTcrimp the

cableswhen liftingthe

handleup.Makesure

to routethe cables

i insidethe lowerhandle.

iMPORTANT

Thisunit isshipped

} without gasolineor

oil inthe engine. Fih

up gasolineandoil

as instructedin the

accompanyingengine

manual BEFORE

operatingyour mower.

Step 1

HardwarePack

WingNuts (2)

Step 2

1. Removeanypackingmaterialwhichmaybebetween

upperandlowerhandles.

a. Pullupand backon upperhandleasshownin

Step1.Makecertainthe lowerhandleis seated

securelyintothehandlemountingbrackets.

b. Tightenhandknobssecuringupperhandleto

lowerhandle.Makesurethateachcarriageboltis

seatedproperlyin thehandle.

2. Locatehairpinclipinone holeon theweldpinon each

sideof lowerhandle.

a. Removehairpinclipfromthis hole.Usinga pairof

pliers,inserthairpinclipintotheotherholeon the

weldpin.Repeaton otherside.

b. Inserta carriageboltfromthehardwarepackinto

theupperholeonthehandlemountingbracket.

Securewithone plasticwingnut,alsoincluded

inthehardwarepack.Repeatonothersidewith

remainingitemsfromhardwarepack.

Theropeguideisattachedtotherightsideofthe

upperhandle.Loosenthewingnutwhichsecuresthe

ropeguide.

a. Holdthebladecontrolagainstupperhandle.

b. Pullstarterropeoutoftheengine.Releasethe

bladecontrol.

c. Slipstarterropeintoropeguide.

d. Tightenwingnut.

Insertpostoncabletiesintoholesprovidedon the

lowerhandle.Pullcabletietightandtrimexcess.

Anadjustingplateandthumbleverateachwheel

positionprovidescuttingheightadjustment.

a. Depresslevertowardswheel.

b. Moveitto anyoftheninepositionsfordesired

cuttingheight.SeeStep5.

c. Releaselevertowardsmowerdeck.

Step 3 Step 4

6. Followstepsbelowtoassemblethegrasscatcher:

a. Placebagoverframesothat itsblackplasticside

is atthebottom.

b. Slip plasticchannelofgrassbagoverhooksonthe

frame.SeeStep6.All theplasticchannelsexcept

centertopof bagattachfromoutsideofbag.

c. Attachcentertopofbagfrominsideofbag.

7. Followstepsbelowtoattachgrasscatcher:

a. Liftreardischargedoor.

b. Placegrasscatcheron thepivotrod.Letgo

ofdischargedoorsothat itrestson thegrass

catcher.SeeStep7.

Toremovegrasscatcherorconverttoa mulcher(if

equipped),lift reardischargedooronthe moweras

showninStep8. Liftgrasscatcherupandoutofthepivot

rod.Releasereardischargedoortoallowittocloserear

openingofmower.

_ WARNING:Neveroperatemower

unlessthe hookson the grass catcher

arefirmly seatedinthe slotson the

handle bracketassemblies, and the rear

discharge door rests firmly against top

of thegrass catcher.

8. Ifcovertingtosidedischarge,makesuregrass

catcherisoff unitand reardischargedoorisclosed.

a. Liftmulchingplugon therightsideof mower.

b. Slidetwohooksofsidedischargechuteunder

thehingepinonthe mulchingplugassemblyand

lowerthesidemulchingplug.SeeStep8.

NOTE:Donotremovethesidemulchingplugat anytime,

evenwhenyouarenotmulching.

Step 5

Step 6

....... i ..........

Step 8

Step 7

uStment

CUTTING HEIGHT

Step5

All wheels mustbe

placedin thesame

relative positionl

GRASSCATCHER

Stepe

Makecertain bag is

turned right side out

before assembling

(warninglabelWillbe

onthe outside):

WARNING

Never operate mower

unlessthe hooks on

the grasscatcher are

firmly seated in the

_lots on the handle

bracket assemblies,

and the rear dis-

:barge door rests

firmly against top of

the grasscatcher.

WARNING

The blade control

mechanism is a

safety device. Never

attempt to bypass its

operations.

I Useextreme care

when handling

gasoline.Gasoline is

extremely flammable

and the vapors are

explosive. Never fuel

the machine indoors

or while the engine

is hot or running.

Extinguish cigarettes,

cigars, pipes and

other sources of

ignition.

Keep hands and feet

away from the chute

area on cutting deck.

Referto warning

label onthe unit.

Know Your Lawn Mower

BladeControl

Control

Recoil

Starter

Grass--_

Bag

GasolineFill

Mulchinc

Heigh!Adjustment

Plug Levers

Figure 1

Now that you have set up your lawn mower for op- Cutting Height Adjustment Levers

eration, get aquainted with its controls and features. One adjustment lever is located on each wheel and

These are described below and illustrated on this is used to adjust the cutting height. All four levers

page. This knowledge will allow you to use your have to be at the same relative position to ensure a

new equipment to its fullest potential, uniform cut.

Blade Control

The blade control is attached to the upper handle

of the mower. Depress and squeeze it against the

upper handle to operate the unit. Release it to stop

engine and blade.

__k WARNING:This blade control mecha-

nism isa safetydevice. Neverattempt

to bypass itsoperations.

Drive Control

The drive control is located on the underside of

the upper handle and is used to engage the drive.

Squeeze it against the upper handle to engage the

drive; release it to slow down or stop mower from

propelling. See Figure 1.

Mulching Plug

The mulching plug is used only for mulching

purposes. Instead of collecting the grass clippings

in the grass catcher, your mower has the option of

recirculating the clippings back to the lawn. Make

sure that the rear discharge door is closed and the

grass catcher is removed from unit while mulching.

Recoil Starter

The recoil starter is attached to the right upper

handle. Stand behind the unit and pull the recoil

starter rope to start the unit.

Gas and Oil Fill-Up

1. Check oil level and add oil if necessary. Follow engine

manual for this. See Figure 1above for location of the

oil fill.

2. Servicetheenginewithgasolineasinstructedinthe

enginemanual. SeeFigure1aboveforlocationof

gasfill.

WARNING:Useextremecarewhen han-

dling gasoline.Gasolineis extremely

flammableand the vapors areexplosive.

Neverfuel the machine indoorsor while

the engine ishot or running. Extinguish

cigarettes, cigars, pipesand other

sources of ignition.

WARNING:Theoperation of any lawn

mower can result in foreign objects

being thrown into theeyes,which can

damageyour eyesseverely. Always

wearsafety glasseswhile operating

the mower,or while performing any

adjustments or repairs on it.

Starting Engine

WARNING:Besureno one otherthan

theoperatorisstandingnearthe lawn

mowerwhilestartingengineor operat-

ingmower.Neverrun engineindoors

or in enclosed,poorlyventilatedareas.

Engineexhaustcontainscarbonmonox-

ide,an odorlessand deadly gas. Keep

hands, feet,hair and loose clothing

awayfrom any moving partson engine

and lawnmower.

1. Placethefuelvalveleverfoundontheleft sideofthe

engineintotheONposition.SeeFigure2 inset.

2. Movethechokeleverall thewaybackwardintothe

chokeposition.Oncetheengineiswarm,theleverwill

automaticallyreverttothe RUNposition.Refertothe

enginemanualforfurtherdetails.

3. Standingbehindthe mower,squeezethebladecontrol

againstupperhandle.SeeFigure2.

4. Holdingthesetwo handlestogetherfirmly,grasprecoil

starterhandleand pullropeoutwitha rapid,continu-

ous,fullarmstroke.SeeFigure2.Keepinga firm

grip onthestarterhandle,lettheroperewindslowly.

Repeatuntilenginecranks.Letthe roperewindeach

timeslowly.

Stopping Engine

1. Releasebladecontroltostoptheengineand blade.

2. Disconnectsparkplugwirefromsparkplugand

groundagainsttheengine.

__ ARNING:Waitfor the blade to stop

completelybeforedoing anywork

on the mower or to removethegrass

catcher.

UsingYour Lawn Mower

_ ARNING:Neveroperateyour mower

without eitherthe rear door or the entire

grass catcher assembly firmly secured.

Besurelawnisclearof stones,sticks,wire,or other

objectswhichcoulddamagelawnmowerorengine.

Suchobjectscouldbe accidentlythrownbythemower

in anydirectionandcauseseriouspersonalinjurytothe

operatorandothers.

Figure 2

_ ARNING:ifyou strikeaforeign

object, stop the engine. Remove

wire from thespark plug, thoroughly

inspect mowerfor anydamage,and

repair damagebeforerestarting and

operating. Extensive vibration of

mower during operation is an indica-

tion of damage.The unit should be

promptly inspected and repaired.

1. Oncetheengineis running,squeezethedrive

controlagainsttheupperhandleto propelmower.

2. Forbest results,do notcut wetgrass.

3. Fora healthierlawn,nevercut offmorethanone-

thirdofthetotallengthofthegrass.

Using as Mulcher

Formulchinggrass,removethegrasscatcherfromthe

mower.Thereardischargedoorshouldbeclosed.

1. Foreffectivemulching,do notcut wetgrass.

2. Newor thickgrassmayrequirea narrowercut.

Adjustgroundspeedaccordingtoconditionoflawn.

3. If thegrasshasbeenallowedto growinexcessof

4 inches,mulchingisnotrecommended.Usethe

grasscatchertobagclippingsinstead.

Using Grass Catcher

Youcanusethegrasscatchertocollectclippingswhile

youareoperatingthemower.

1. Attachgrasscatcherfollowinginstructionson page

7.Grassclippingswillautomaticallycollectinbagas

yourunmower.Operatemowertillgrassbagisfull.

2. Stopenginecompletelybyreleasingtheblade

controlhandle.Makesurethattheunithascometo

a completestop.

3. Liftdischargedoorandpullgrassbagup andaway

fromthe mowertodisposeofthegrassclippings.

Mower

WARNING

The operation of any

lawn mower can result

inforeign objects

being thrown into

the eyes, whichcan

damage your eyes

severely. Always wear

safety glasseswhile

operating the mower,

or whileperforming

any adjustments or

repairs on it.

Be sureno one other

than the operator is

standing near the lawn

mower while starting

engine or operating

mower. Never run

engine indoorsor

n enclosed, poorly

ventilated areas. En-

gineexhaust contains

carbon monoxide, an

odorless and deadly

gas. Keep hands,feet,

hair and loose clothing

away from any moving

partson engine and

lawn mower.

Maintaining

WARNING

A vaysstopengine;

disconnect spark

pluglandground

againstenginebefore

cleaning,lubricating

ordoinganyk ndof

maintenance on your

machine!

We do not recommend

the useof pressure

Washersor garden

hose to cleanyour

unit.These maycause

damagetoelectric

Componentsspindles

pulleyslbearingsl or

the engine:The Use

Of WaterWillresultin

shortened lifeand

reduce serViceabilityl

Figure 3

reassembly.

Lubrication

1. Lubricatepivotpointson thebladecontrolatleast

oncea seasonwithlightoil.Thebladecontrolmust

operatefreelyinbothdirections.SeeFigure3.

2. Lubricatethewheelsatleastoncea seasonwith

lightoil (ormotoroil). If wheelsareremovedforany

reason,lubricatesurfaceofthepivotarmandinner

surfaceof thewheelwithlightoil.SeeFigure3.

3. Lubricatethetorsionspringandpivotpointoneach

endofthereardischargedoorandthesidemulching

plugperiodicallywithlightoil topreventrust.See

Figure3.

4. Thetransmissionis pre-lubricatedandsealedatthe

factoryanddoesnotrequirelubrication.

5. Followtheaccompanyingenginemanualforlubrica-

tionscheduleandinstructionforenginelubrication.

Deck Care

1. Disconnectsparkplugwire.Draingasolinefromlawn

mower,or placea pieceof plasticunderthegascap.

2. Tipmowersothat itrestsonthe housing.Keepthe

sidewiththeaircleanerfacingup.Holdmowerfirmly.

__IL ARNING:Nevertip the mowermore

than 90 degreesin anydirections and

do not leavethe mower tipped for any

length of time. Oil can drain intothe

upper partof the engine causing a

starting problem.

Figure 4

General Recommendations

1. Alwaysobservesafetyruleswhenperforming

anymaintenance.

2. Thewarrantyon thislawnmowerdoesnotcover

itemsthathavebeensubjectedtooperatorabuse

ornegligence.Toreceivefullvaluefromwarranty,

operatormustmaintainthelawnmoweras

instructedhere.

Changingofengine-governedspeedwillvoid

enginewarranty.

Alladjustmentsshouldbecheckedat leastonce

eachseason.

Periodicallycheckallfastenersand makesurethese

aretight.

WARNING:Alwaysstop engine,

disconnect spark plug, and ground

against enginebeforecleaning,

lubricating or doing any kind of

maintenanceon your machine.

3. Scrapeandcleantheundersideofthedeckwitha

suitabletool.Donotspraywithwater.

4. Putthemowerbackonits wheelsontheground.If

youhadputplasticunderthegascapearlier,make

sureto removeitnow.

Engine Care

1. Maintainoil levelasinstructedin enginemanual.

2. Serviceaircleanerevery25 hoursundernormal

conditions.Cleaneveryfewhoursunderextremely

dustyconditions.Refertoenginemanual.

3. Cleansparkplugand resetthegaponcea season.

Checkenginemanualforcorrectplugtype andgap

specifications.

4. Cleanengineregularlywitha clothorbrush.Keepthe

coolingsystem(blowerhousingarea)cleantopermit

properaircirculation.Removeall grass,dirtand

combustibledebrisfrommufflerarea.

Replacing Rear Flap

1. Toremoverearflap,cutoff theflatendofthewirerod

whichsecuresittothedeck.SeeFigure4.

2. Attachthenewflapand newrodtodeck,bendingthe

endsofthenewrodovertosecuretodeck.

Blade Care

__k ARNING:Whenremovingcutting

bladefor sharpeningor replacement,

protectyourhandswitha pairof heavy

gloves or usea heavy ragto hold blade.

1. Disconnectsparkplugwirefromsparkplug.Turn

moweron itssidemakingsurethattheairfilterand

thecarburetorareup.

2. Removebolt,bladebellsupport,blade,andblade

adapterfromtheenginecrankshaft.SeeFigure5.

NOTE:Whenremovingtheblade,bladeadapter,etc.,be

carefulnotto removeorlosepartsaboveit associated

withtheenginepulley.

3. Thebladecanbe sharpenedwitha fileor on a grind-

ing wheel.Donotattempttosharpenthebladewhile

it isstillon themower.Whensharpeningblade,follow

originalangleofgrind.Grindcuttingedgesequallyto

keepbladebalanced.

4. Removebladefromtheadapterfortestingbalance.

Balancethebladeona roundshaftscrewdriverto

check.Removemetalfromtheheavysideuntilit

balancesevenly.

_ WARNING:Anunbalanced bladewill

causeexcessivevibration whenrotating

athigh speeds. It may causedamage

to mower,and could breakcausing

personalinjury.

Figure 5

Figure 6

Figure 7

5. Lubricatetheenginecrankshaftandtheinnersurface

ofthebladeadapterwithlightoil.Slidetheblade

adapterontotheenginecrankshaft.Placetheblade

on theadaptersuchthatthesideoftheblademarked

"Bottom"(orwithpartnumber)facesthegroundwhen

themowerisin theoperatingposition.Makesurethat

bladeisalignedandseatedon bladeadapterflanges.

6. Placebladebellsupportonthe blade.Alignnotches

on thebladebell supportwith smallholesin blade.

Replacehexboltandtightenhexboltto torque:450

in.Ibs.min.,600 in.Ibs.max.

Toensuresafeoperationofyourmower,periodically

checkthebladeboltforcorrecttorque.

Belt Care

1. Removetwoshoulderscrewssecuringfrontdrive

covertomowerdeck.SeeFigure6. Pressinwardon

sidesoffrontdrivecoverand releasetabsthat secure

it totheheightadjusterbrackets.Removedrivecover

frommower.

Loosenscrewholdingbelttensionspringtotrans-

mission.SeeFigure6 inset.Donotremovescrew

completely.Asyouloosenit, tensiononthebeltwillbe

released.

3. Pushtransmissionupa littleandslidebeltoff the

transmissionpulley.Liftmowerto accessbeltfrom

undersideofmower.Slidebeltoffofenginepulley

andaroundtheblade.SeeFigure7.

4. Replacewith newbelt,workingaroundblade.Make

surebeltisfirmlyseatedonenginepulleywhile

pullingfromtheothersideand slidingitaroundthe

transmissionpulley.Tightenscrewloosenedearlier

tosecurebelttensionspringtothetransmission.

Reassemblefrontdrivecover.

_ / i i i iii _ _ ii _i ii ii

Maintaining

You r LaWn

MOwer

WARNING

When removing

the cutting blade

for sharpening or

replacement or

when sliding the belt

around it, protect

your hands with a

pair of heavy gloves

or use a heavy rag to

hold the blade.

An unbalanced blade

will cause excessive

vibrationwhen rotat-

ing at high speeds. It

may cause damage

to mower, and could

break causing per-

sonal injury.

NOTE: Makecertainthat

belt is seated€0rieCtlyand

that it isridingSmoothlyon

the enginepulleyandis not

pinchedbetweenthelower

and uppei pulleyhalve&

For repairs beyond

the minor adjustments

listedhere, contact

an authorized service

!iiii iLi i iiiii I

i_i i i ii i i i

Problem Cause Remedy

Enginefailsto start I ii Biadecontroldisengaged. Engage bladecontro!.

sparkplugWiredisconnected: i 21 c0nnect wiretosPa[kpiugl

Engineruns erratic

1. Sparkplugwireloose.

2. Blockedfuel lineor stalefuel.

3. Ventingascap plugged.

4. Wateror dirt infuel system.

5. Dirtyair cleaner.

6. Carburetorout ofadjustment.

1. Connectandtightensparkplugwire.

2. Cleanfuelline;filltank withclean,

freshgasoline.

3. Clearvent.

4. Drainfueltank. Refillwithfreshfuel.

5. Refertoenginemanual.

6. Refertoenginemanual.

Engineoverheats 1. Engineoil levellow. 1. Fillcrankcasewith properoil

I 2. Airflow restricted. 2. Removeblowerhousing

I andclean.

I 3. Carburetornotadjustedpropery. 3. Referto engne manua.

I I

Occasionalskips 1. Sparkpluggap tooclose. 1. Adjust gapto .030".

(hesitates)at 2. Carburetoridlemixtureadjustment 2. Referto enginemanual.

highspeed improperlyset.

Idlesnoorlv 1 Sparkplugfouled,faultyor gap I 1. Resetgapto .030"or replace

r i I too wide. sparkplug.

I 2. Carburetorimproperlyadjusted. 2 Referto enginemanual.

3. Drtyarceaner, . 3. Refertoengnemanua.

Excessive 1. Cuttingbladelooseor unbalanced. 1. Tightenbladeandadapter.Balance

Vibration blade.

2. Bentcuttingblade. 2. Seeanauthorizedservicedealer.

Mowerwill not I 1. Wetgrass. 1. Donot mowwhengrassiswet;wait

much _rass' f i , untillatertocut,

E uy _d,t I 2. Excessivelyhighgrass. I 2. Mowonce atahigh cuttingheight

q PP ) I then mowagainatdesiredheightor

I I makeanarrowercuttingpath,

I 3. Du bado. 3. Sharpenor replaceblade.

Unevencut 1. Wheelsnotpositionedcorrectly. 1. Placeallfour wheelsinsame

heightposition.

2. Dullblade. 2. Sharpenor replaceblade.

Mowerwill not I 1. Beltnotinstalledproperly. I 1. Checkbeltfor properpuleyinstallation

seIfpropeI ' andmovement.

I 2. Debrsclogg ngdriveoperation. 2, Stopengine,disconnectsparkplug

I wireand cleanoutdebris.

. 3. Damagedorworn belt. . 3. Inspectand replacebelt.

Off-Season Storage

Thefollowingstepsshouldbetakentoprepareyourlawn

mowerforstorage.

1. Cleanandlubricatemowerthoroughlyasdescribedin

thelubricationinstructions.

2. Wedonotrecommendtheuseofa pressurewasher

or gardenhosetocleanyourunit.

3. Refertoenginemanualforcorrectengine

storageinstructions.

4. Coatmower'scuttingbladewithchassisgreaseto

preventrusting.

5. Storemowerina dry,cleanarea.Donotstorenext

tocorrosivematerials,suchas fertilizer.

Whenstoringanytypeof powerequipmentin a poorly

ventilatedor metalstorageshed,careshouldbetaken

torust-prooftheequipment.Usinga lightoil or silicone,

coattheequipment,especiallycablesandall moving

partsofyourlawnmowerbeforestorage.

Safety Labels Found On Your Lawn Mower

_i _i i _iii i__ i iii ii_

DONOT remove safety

(or any) labelsfrom

mower for any reason.

iVlodel Series 560

1 747-1214 DriveControl

2 749-0928A LowerHandle

3 710-0703 CarriageBolt1/4-20

4 750-04162 Spacer.375x.50x 1.02"Lg.

5 731-04134A RearDischargeDoor

6 731-2626 DeluxeBailCover

7 747-1161A BladeControl

8 749-1092A UpperHandle

9 731-04177 ChuteDeflector

10 687-02055 MulchPlugComplete

11 732-04090A TorsionSpring- RH

12 712-04064 FlangeLockNut,1/4-20

13 720-0279 HandleKnob

14 720-04072 HandleKnob

15 710-1205 EyeBolt

16 746-1113 ControlCable-37.75"

17 710-1174 CarriageBolt5/16-18x2.0

18 732-04089A TorsionSpring- LH

19 726-0240 CableTie

20 714-0104 CotterPin

21 710-0654A Self-TappingSeresScrew

22 746-04203 DriveCable-51"

23 664-04027 GrassbagAssembly

24 710-1650 ShoulderScrew# 12-24

25 747-0996 PivotRod

26 710-04371 Screw,1/4-15x 1.25

27 710-0286 Screw,1/4-20x.500

28 731-04998 RearTrailingShield

29 731-04150C RearBaffle

30 732-0700 Wire

31 712-0397 WingNut

32 750-04438A SleeveSpacer

33 756-04161 UpperHalfPulley

34 756-04160 KeyHalf Pulley

35 731-05021A TransmissionCover

36 736-04173 SprgWasher,1.005x 1.825x .048

37 736-0250 FiatWasher,1.00x 1.75x .107

38 748-04082 BladeAdapterw/Star

39 742-0741 21"MulchingBlade

40 736-0524B BladeBellSupport

41 710-1257 HexScrew3/8-24x 2.50

42 747-04080 GrassBagFrame

43 754-04101 V-Belt

44 732-1043 BeltTensionSpring

MPORTANT

Fora properWorking

machine; use Factory

Approved Partsl

V,.BELTSareSpecially

designed to engage

and disengagesafelyl

A substitute(nOnOEM)

ViBelt canbedangeri

ousby not disengaging

Toorder replacement

parts, contact

1-800-800-7310

or visit

www.yardman.com.

Model Series 560

1 710-0599 TTScrew1/4-20x 0.5

2 736-0270 BellWasher.265x0.75

3 17032A DeflectorChuteAdapter

4 732-1014 TorsionSpring

5 747-0710 HingePin

6 687-02192 HandleBracket-RH

687-02191 HandleBracket-LH

7 748-0355 BearingSupport

8 741-0604A BearingSleeve

9 732-0708 BearingRetainer

10 787-01278 21"Deck

11 618-04376 TransmissionAssembly

12 750-04595 Slev.Spacer1.4"Lg.

13 710-0216 HexScrew,3/8-16x.75

14 712-04065 FlangeLockNut,3/8-16

15 782-5002B FrontBaffle

16 736-0447 WaveWasher

17 750-04594 SleeveSpacer8.985"Lg.

18 687-02044 PivotPlateAssembly

19 720-0426 AdjustmentKnob

20 634-04100 FrontWheel8 x 1.8

21 710-04531 Screw,1/4-20x.390

22 717-1762 Gear14TRH FWD

717-1761 Gear14TLHFWD

23 710-1652 TTScr.w/Washer1/4-20x.625

24 687-02057 HandleBracketAssembly-LH

687-02056 HandleBracketAssembly-RH

25 715-0221 DowelPin

26 736-0474 Washer

27 687-02039A PivotArmAssembly-RH

687-02040A PivotArmAssembly-LH

28 732-0866 RearSpringLever

29 720-0312 FoamGrip

30 738-0507B ShoulderScr.500Dia.x.434

31 734-04089 RearWheel,12x 1.8

32 787-01298 HeightAdjusterPlate- RH

787-01299 HeightAdjusterPlate- LH

33 732-0706 FrontLever- RH

732-0707 FrontLever- LH

34 716-0102 SnapRing

35 782-7551A WheelDustCap

36 687-02194 HeightAdjustmentAssembly- RH

687-02193 HeightAdjustmentAssembly- LH

37 721-04107 OilSeal

38 721-04110 O-ring

39 741-04106 PlasticBushing

40 736-04224 FiatWasher

41 736-0572 FiatWasher

42 711-04429 OutputShaft

43 710-04329 TorxScrew

44 731-04883 LowerHousing

45 731-04931A UpperHousing

46 717-04156 28ToothGear

47 732-04290 CompressionSpring

48 715-0129 SpirolPin

49 715-04030 DowelPin

50 711-04317 PinionShaft

51 741-04116 BallBearing

52 707-04409A ShifterFork

53 710-04374 HexScrew

54 710-0969 Screw,#12-16x 1.00

55 731-04932 ClutchLever

56 736-04178A SlottedWasher

57 726-04043 PushNut

58 756-04132 Pulley,3.82x.313x.68

59 736-0105 BellWasher.325x.930x.45

60 712-0214 HexLockNut,3/8-24

To order replacement

parts, contact

1-800-800o7310

or visit

www.yardman.com.

Use this page to make

notes and write down

important information:

U_e_¸pagetoma_

notesandwritedown

important information:

MANUFACTURER'S LiMiTED WARRANTY FOR

ThelimitedwarrantysetforthbelowisgivenbyMTDLLCwithrespectto

newmerchandisepurchasedandusedin theUnitedStates,itsposses-

sionsandterritories.

"MTD"warrantsthisproductagainstdefectsin materialandworkmanship

fora periodoftwo(2) yearscommencingonthedateoforiginalpurchase

andwill,atits option,repairor replace,freeofcharge,anypartfoundto

bedefectiveinmaterialsor workmanship.Thislimitedwarrantyshallonly

applyifthis producthasbeenoperatedandmaintainedinaccordance

withtheOperator'sManualfurnishedwiththeproduct,andhasnotbeen

subjectto misuse,abuse,commercialuse,neglect,accident,improper

maintenance,alteration,vandalism,theft,fire,water,ordamagebecause

ofotherperilor naturaldisaster.Damageresultingfromtheinstallationor

useofanypart,accessoryorattachmentnotapprovedbyMTDforuse

withtheproduct(s)coveredbythis manualwillvoidyourwarrantyasto

anyresultingdamage.

Normalwearpartsarewarrantedto befreefromdefectsinmaterialand

workmanshipfora periodofthirty(30)daysfromthedateof purchase.

Normalwearpartsinclude,butare notlimitedto itemssuchas: batteries,

belts,blades,bladeadapters,grassbags,riderdeckwheels,seats,snow

throwerskidshoes,shaveplates,augerspiralrubberandtires.

HOWTOOBTAINSERVICE:Warrantyserviceisavailable,WITH

PROOFOFPURCHASE,throughyourlocalauthorizedservicedealer.To

locatethedealerin yourarea,checkyourYellowPages,orcontactMTD

LLCatRO.Box361131,Cleveland,Ohio44136-0019,or call1-800-800-

7310or logon toourWebsiteatwww.mtdproducts.com.

Thislimitedwarrantydoesnot providecoverageinthefollowingcases:

a. Theengineor componentpartsthereof.Theseitemsmay

carrya separatemanufacturer'swarranty.Refertoapplicable

manufacturer'swarrantyfortermsandconditions.

b. Logsplitterpumps,valves,andcylindershavea separateone

yearwarranty.

c. Routinemaintenanceitemssuchaslubricants,filters,blade

sharpening,tune-ups,brakeadjustments,clutch adjustments,

deckadjustments,andnormaldeteriorationoftheexteriorfinish

duetouseorexposure.

d. Servicecompletedbysomeoneotherthananauthorizedservice

dealer.

MTDdoesnotextendanywarrantyforproductssoldor

exportedoutsideoftheUnitedStates,its possessionsand

territories,exceptthosesoldthroughMTD'sauthorized

channelsofexportdistribution.

ReplacementpartsthatarenotgenuineMTDparts.

Transportationchargesand servicecalls.

No impliedwarranty, includinganyimpliedwarranty of merchant-

ability of fitness for a particularpurpose,applies after the applicable

periodof expresswritten warranty aboveas to the partsas identi-

fied. Noother expresswarranty, whether written or oral, exceptas

mentionedabove,given by anypersonor entity,includinga dealer

or retailer,with respect to anyproduct,shallbind MTD.Duringthe

periodof the warranty, the exclusiveremedyisrepairor replacement

of the productas setforth above.

Theprovisionsas setforth inthis warrantyprovidethe soleand

exclusiveremedyarising fromthe sale.MTDshallnot be liable

for incidentalor consequentialloss or damageincluding,without

limitation, expensesincurredfor substituteor replacement lawncare

servicesor for rentalexpensesto temporarily replacea warranted

product.

Somestatesdo notallowtheexclusionor limitationofincidentalor

consequentialdamages,or limitationson howlonganimpliedwarranty

lasts,sotheaboveexclusionsor limitationsmaynotapplytoyou.

Innoeventshallrecoveryofanykindbegreaterthantheamountofthe

purchasepriceoftheproductsold.Alterationof safety features of the

productshallvoid this warranty. Youassumetheriskandliabilityfor

loss,damage,or injurytoyouandyourpropertyand/ortoothersandtheir

propertyarisingoutofthemisuseor inabilitytousetheproduct.

Thislimitedwarrantyshallnotextendto anyoneotherthantheoriginal

purchaseror tothepersonforwhomitwaspurchasedasa gift.

HOWSTATELAWRELATESTOTHISWARRANTY: Thislimitedwar-

rantygivesyouspecificlegalrights,andyoumayalsohaveotherrights

whichvaryfromstatetostate.

IMPORTANT:OwnermustpresentOriginalProofofPurchasetoobtain

warrantycoverage.

MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136=0019; Phone: 1=800=800=7310

Yard-Man 560 Series Owner's manual

Brand: Yard-Man

Model: 560 Series

Category: Lawnmowers

Type: Owner's manual

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Yard-Man 560 Series Owner's manual

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