Hoist Fitness Systems CL-2412 User manual

Note: Both Serial Number and Model Number are Required when Ordering Parts

July 2000

OWNERS MANUAL

RECORD SERIAL NUMBER HERE

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(800) 548-5438

(619) 578-7676

(619) 578-9558

CL-2412

FITNESS SYSTEMS

R

HOIST

CONTENTS

ASSEMBLY

INSTRUCTIONS

FITNESS SYSTEMS

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HOIST

2412 Assembly

Page 1

INSTRUCTIONS (Step 1) .............................................................

FRAME ASSEMBLY (Step 2) ........................................................

PARTS LISTING ............................................................................

HARDWARE LISTING ..................................................................

BOLT SIZING CHART ..................................................................

WASHER SIZING CHART ............................................................

WEIGHT RATIOS .........................................................................

WEIGHT TRAINING TIPS ...........................................................

WEIGHT TRAINING EXERCISE LOG ......................................

DECAL PLACEMENTS ..................................................................

GENERAL MAINTENANCE INFORMATION..............................

LIMITED WARRANTY ..................................................................

2

4

23

24

26

27

28

30

32

34

39

42

ASSEMBLY

INSTRUCTIONS

Page - 22412 Assembly

Standard Allen Wrench Set

(2.5mm, 3/32” - 5/16”)

Crescent Wrench

Belt Tensioning Wrench

(Hoist Tool SM374)

Rubber Mallet

Tape Measure

Step 1

TOOLS REQUIRED

Before beginning assembly please take the time to read the

instructions thoroughly. Please use the catalog in this manual to

make sure that all parts have been included in your shipment.

Use only Hoist replacement parts when servicing. Failure

to do so will void your warranty and could result in personal

injury.

Hoist equipment is designed to provide the smoothest, most

effective exercise motion possible. After assembly, you should

check all functions to ensure correct operation. If you

experience problems, first recheck the assembly instructions to

locate any possible errors made during assembly. If you are

unable to correct the problem, call your authorized Hoist dealer.

Be sure to have your serial number and this catalog when calling.

When all parts have been accounted for, continue on to Step 2.

When ordering use the part number and description from the

catalog.

FITNESS SYSTEMS

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HOIST

FITNESS SYSTEMS

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HOIST

ASSEMBLY

INSTRUCTIONS

FITNESS SYSTEMS

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HOIST

Page - 3 2412 Assembly

ASSEMBLY

INSTRUCTIONS

FRAME ASSEMBLY

Page - 42412 Assembly

Step 2

FITNESS SYSTEMS

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HOIST

FACTORY INSTALLATION INSTRUCTION ONLY

1. ALL THREADED HOLES SHOULD BE TAPPED,

EXCEPT INSERTS.

2. ALL CALLED OUT INSERTS MUST BE INSTALLED BEFORE

ANY ASSEMBLY.

3. PUT A DROP OF ON BOLTS IF

NECESSARY.

4. IF NECESSARY APPLY TO ALL

BEARINGS.

BLUE LOCTITE 242

GREEN LOCTITE 680

ASSEMBLY

INSTRUCTIONS

FRAME ASSEMBLY

Step 2a

FITNESS SYSTEMS

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HOIST

In this step start by attaching (7) to (5), then attach (6) to (7). Next,

attach (8) to (6). bolts only, they will be tightened later.

Lift machine to position (14).

Hand Tighten

5 - Weight Cage Assy.

6 - Arm Rest Assy.

7 - Cross Connector Assy.

8 - Foot Plate Assy.

14 - Rubber Foot Plate

Part Descriptions

A - 1/2-13 x 1 1/2” Button Head Screw

AA - 1/2” Internal Lock Washer

AG - 1/2” Flat Washer

CB - 1/2” Insert

Hardware Descriptions

2412 Assembly

Page 5

ASSEMBLY

INSTRUCTIONS

Page - 62412 Assembly

FITNESS SYSTEMS

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5

6

14

CB

7

8

CB

A

AA

AG

14

AG

ASSEMBLY

INSTRUCTIONS

FRAME ASSEMBLY

Step 2b

FITNESS SYSTEMS

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HOIST

In this step start by attaching (CM) to (5) and make sure to put zerk

fitting facing down, then attach (9) to (5). Next, slide (16) through one

(CM) then through (9) and through another (CM). Then secure (16) and

(9) with (CN). After (9) is secure to (5) attach (K) to both ends of (16).

bolts only, they will be tightened later.Hand Tighten

5 - Weight Cage Assy.

9 - Pivoting Foot Plate Assy.

15 - Aluminum Cap

16 - Shaft

Part Descriptions

B - 3/8-16 x 1 1/4” Button Head Screw

K - 3/8-16 x 1” Flat Head Cap Screw

AC - 3/8” Internal Lock Washer

AH - 3/8” Flat Washer

AJ - 3/8” Flat Washer

BA - 3/8” Lock Nut

CC - Plug Bumper

CM - Flange Bearing

CN - 3/8” x 2” Spiral Roll Pin

Hardware Descriptions

2412 Assembly

Page 7

ASSEMBLY

INSTRUCTIONS

Page - 82412 Assembly

FITNESS SYSTEMS

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15

16

5

B

AH

B

K

CN

CM

AC

AH

AJ

BA

CC

CM

9

AH

AC

ASSEMBLY

INSTRUCTIONS

FRAME ASSEMBLY

Step 2c

FITNESS SYSTEMS

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HOIST

In this step start by pressing two of the (21) into (5). Take two of the

(20) and place them over the two holes in the bottom of (5). Now slide

two of the (17) into the holes. Make sure to lube (17) with Spindle Oil.

Next slide 15 of the (19)and one (18) onto (19). Make sure (19) and (17)

are sitting level. Next, secure (2) to(18) then attach two of the (23) to (2)

and (5). Slide on three of the (24) on either (2) or (5). Then

bolts including all previously hand tightened bolts.

Wrench

tighten

2 - Center RH BRK (Add-On)

5 - Weight Cage Assy.

17 - Guide Rod

18 - 8.6 lbs. Top Plate

19 - 20 lbs. Intermediate Weight

20 - Weight Bumper

21 - Guide Rod Bushing

22 - Weight Selector Pin

23 - Add On Weight

24 - 5 lbs. Add On Weight

39 - Add On Weight Bushing

Part Descriptions

C - 3/8-16 x 2 3/4” Button Head Screw

D - 5/16-18 x 1” Button Head Screw

E - 3/8-16 x 1” Button Head Screw

F - 3/8-16 x 1” Button Head Screw

AB - 3/8” Split Washer

AC - 3/8” Internal Lock Washer

AD - 3/8” Internal Lock Washer

AE - 5/16” Internal Lock Washer

AH - 3/8” Flat Washer

AJ - 3/8” Flat Washer

AK - 5/16” Flat Washer

CA - Selector Pin Lanyard

CE - Guide Bearing

CF - Guide Bearing

Hardware Descriptions

2412 Assembly

Page 9

ASSEMBLY

INSTRUCTIONS

Page - 102412 Assembly

FITNESS SYSTEMS

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2

17

18

19

20

21

22

23

24

5

C

AB

D

E

AC

AD

AE

AH

AJ

F

AK

CA

CF

CE

SEE PAGE 12 FOR TOP WEIGHT & STEM

ASSEMBLY

AJ

C

23

39

23

39

ASSEMBLY

INSTRUCTIONS

FRAME ASSEMBLY

Step 2d

FITNESS SYSTEMS

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Slide (25) up into (18) and secure with (CD). bolts.Wrench tighten

18 - 8.6 lbs. Top Plate

25 - Stem (16) Holes

Part Descriptions

CD - 7/16” x 3” Open Roll Pin

Hardware Descriptions

2412 Assembly

Page 11

ASSEMBLY

INSTRUCTIONS

Page - 122412 Assembly

FITNESS SYSTEMS

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CD

18

25

ASSEMBLY

INSTRUCTIONS

FRAME ASSEMBLY

Step 2d

FITNESS SYSTEMS

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In this step start by attaching (1) to the Weight Assy. (prior to

attaching (CK)). Next secure two (CG) and (27) to (5) Pulley Bracket.

Use a Seat Clamp On tool to secure all brackets. (Fig.1) Slide (CK) into

the top slot of (1). (Fig.2) Loop the end of (CK) and feed it back up

through the slot, keeping the loop open. (Fig.3) Next, slide (38) through

(CK) and line up the holes, then secure to (1). Next, attach the belt by

bringing it up through the hole on (5). See on page 14.

bolts.

Detail Belt Set-Up

Wrench tighten

1 - Belt Anchor, Adjustable

Part Descriptions

G - 3/8-16x1¾”Button Head Screw

M - 1/4-20 x 1 1/2” Socket Head Cap Screw

P - 1/4-20 x 1” Button Head Screw

AD - 3/8” Internal Lock Washer

AJ - 3/8” Flat Washer

AM - 1/4” Internal Lock Washer

BB - Serrated Hex Nut

CG - 3 1/4” Pulley

CK - Cam Belt

CL - 2” x 2” End Cap

Hardware Descriptions

2412 Assembly

Page 13

ASSEMBLY

INSTRUCTIONS

Page - 142412 Assembly

FITNESS SYSTEMS

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1

27

26

DETAIL OF BELT SET-UPDETAIL OF BELT SET-UP

G

M

AD

AJ

AN

AM

BB

CG

CK

CL

SEE VIEW-1SEE VIEW-1

5

VIEW - 1VIEW - 1

FIGURE 1FIGURE 1 FIGURE 3FIGURE 3FIGURE 2FIGURE 2

38

AM

P

AM

1

NOTE: 1. BELT SMOOTH SIDE DOWN, ALWAYS

FOR TWO TOP PULLEYS AND CLAMP.

SMOOTH SIDE TO WRAP AROUND

BELT RETAINER SHAFT

2. WHEN TIGHTENING THE CLAMPS

(26) TO THE BELT DO NOT EXCEED

70 IN. LBS.

ASSEMBLY

INSTRUCTIONS

FRAME ASSEMBLY

Step 2f

FITNESS SYSTEMS

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HOIST

In this step start by sliding one (30) on both handles on (6). Then,

slide on one (31) on each side. Place (29) on the end of the handle. Once

all three pieces (per side) are in place, secure (29), slide (31) flush with

(29) and secure. Insert all (28) as shown. screws.Allen Wrench tighten

6 - Arm Rest Assy.

28 - 2” x 3” End Cap (VH)

29 - 1 1/4” Dia. X 3/4” Aluminum Cap

30 - 1 1/4” Dia. X 3/4” Aluminum Ring

Part Descriptions

L - #10-32 Set Screw

Hardware Descriptions

2412 Assembly

Page 15

ASSEMBLY

INSTRUCTIONS

Page - 162412 Assembly

FITNESS SYSTEMS

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28

29

30

29

31

6

L

ASSEMBLY

INSTRUCTIONS

FRAME ASSEMBLY

Step 2g

FITNESS SYSTEMS

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HOIST

In this step start by attaching (3) to (6) by sliding (34) through the

mount (3), and through (35). Next slide (33) into (6) from the top down

until the locating boss snaps into the location hole. Make sure (35) ends

are pointing down to ensure that (3) locks (4). Attach (12) and (13) to (4)

then slide (4) into (6). Once (4) is in (6) insert (32) to (4). Finally attach

(41), (10) and (40), (11) to (6) as shown. bolts.Wrench tighten

3 - Latch Assy.

4 - Mid-Chest Chrome Adjuster

6 - Arm Rest Assy.

10 - Right Arm Upholstery Assy.

11 - Left Arm Upholstery Assy.

12 - Mid-Chest Upholstery Assy.

13 - Mid-Chest Upholstery Backing

32 - 1 1/2” x 3 1/2” End Cap

33 - EZ Glide Sleeve

34 - 1.55 x .25 dia. Shaft

35 - Adjuster Spring

40 - Left Hand Upholstery Backing

41 - Right Hand Upholstery Backing

Part Descriptions

H - 5/16-18x3¾”HexHead Bolt

J - 5/16-18x1¼”Button Head Screw

N - Square Head Set Screw

AF - 5/16” Internal Lock Washer

AL - 5/16” Flat Washer

CJ - C-Clip

Hardware Descriptions

2412 Assembly

Page 17

ASSEMBLY

INSTRUCTIONS

Page - 182412 Assembly

FITNESS SYSTEMS

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3

4

10

6

12

13

32

33

34

35

H

J

N

AF

AL

CJ

40

41

11

ASSEMBLY

INSTRUCTIONS

FRAME ASSEMBLY

Step 2b

FITNESS SYSTEMS

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HOIST

In this step use a spray can of by

spraying an “X” pattern and also around the edges on both foot plates.

Spray the same procedure on the back of (36). Then attach (36) to the

foot plate.

Contact 80 Neoprene Adhesive

36 - Rubber Foot Plate Pad

Part Descriptions

Hardware Descriptions

2412 Assembly

Page 19

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