Zhermack elite mix User manual

Brand: Zhermack

Model: elite mix

Type: User manual

User Manual

Vacuum mixers

IT FR ES HR RU ZH

DE EN

elite®mix

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GENERAL INDEX

CH. 1

INTRODUCTION

Pag. 103 1.1 

Pag. 104 1.2 Terminology and symbols

CH. 2

GENERAL INFORMATIONS

Pag. 105 2.1 Responsibility

Pag. 105 2.2 

Pag. 106 2.3 Authorized personnel

Pag. 106 2.4 General safety regulations

CH. 3

DESCRIPTION OF THE MACHINE

Pag. 108 3.1 General description of the machine

Pag. 108 3.2 Table of the components

Pag. 108 3.2.1 Description of the components

Pag. 109 3.3 Identification data

  

CH. 4

TECHNICAL CHARACTERISTICS

Pag. 110 4.1 Technical characteristics and operating start

Pag. 111 4.2 Technical Data

  

Pag. 111 4.2.2 Standard accessories

Pag. 111 4.2.3 Accessories available on request

CH. 5

TRANSPORT AND MOUNTING

Pag. 112 5.1 

Pag. 112 5.2 Packing and unpacking

Pag. 113 5.3 Transport and mounting

Pag. 113 5.4 Elimination / Dismantling

CH. 6

INSTALLATION AND FIRST-TIME USE

Pag. 114 6.1 

Pag. 114 6.2 Permitted ambient conditions

Pag. 114 6.3 

  

Pag. 116 6.4 

Pag. 116 6.5 Starting up the machine

Pag. 117 6.6 Programming

Pag. 117 6.7 Selecting the language and pressure threshold

Pag. 118 6.8 Purpose of the machine

Pag. 118 6.9 Improper and forbidden use

Translation of the original operating instructions

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CH. 8

MAINTENANCE

TROUBLESHOOTING

Pag. 124 8.1 Cleaning

  

Pag. 124 8.1.2 Changing the intake filter

Pag. 125 8.2 Routine maintenance

Pag. 125 8.3 Unscheduled maintenance

Pag. 126 8.4 Restarting after a long period of inactivity

Pag. 126 8.5 Requesting technical assistance

CH. 9

Pag. 127 9.1 

Pag. 127 9.2 Problems, causes and remedies

Pag. 127 9.3 

APPENDICES

Pag. 129 A.1 CE Declaration of conformity

Pag. 130 A.2 

Pag. 131 A.3 

Pag. 132 A.4 Authorized service partners

Pag. 132 A.5 Notes





CH. 7

USING THE MACHINE

Pag. 119 7.1 

Pag. 119 7.2 Safety system

Pag. 119 7.3 Using the machine

Pag. 120 7.3.1 Selecting the programme

Pag. 120 7.3.2 Modifying the programme name

Pag. 120 7.3.3 Selecting and modifying parameters

Pag. 121 7.4 

  

Pag. 123 7.5 Residual risk

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CHAPTER 1: INTRODUCTION

This Use and Maintenance Manual provides information on the installation, use and



Zhermack S.p.A.









danger or requiring caution (see paragraph 1.2).









              

 is

sold or finally dismantled.

             

amendments, additions or modifications made by the Manufacturer. Any notes or comments

should be made on the blank pages at the rear of the booklet (see Appendices: Notes).





                

replacement copy from the Manufacturer.



to operate the machine properly. The manual contains all the information needed to use the

device as intended: in particular the manual includes instructions and information on the















The appendices at the rear of the manual are a useful complement to these chapters.

1.1

HOW TO READ AND USE THE MANUAL

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             

  

information.



1.2 TERMINOLOGY AND SYMBOLS

             



components or the surrounding area, are highlighted by the symbol:

DANGER!





WARNING!



guarantee your safety, other people's safety and prevent damage to the machine.

              

personnel in serious danger are highlighted by the symbol:





FORBIDDEN!







NOTE!

This symbol highlights information and/or useful advice.

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2.1

RESPONSABILITY

CHAPTER 2: GENERAL INFORMATIONS

            





the Manufacturer directly:

Zhermack S.p.A.

Via Bovazecchino, 100

45021 Badia Polesine • RO • Italy

Tel. +39 0425 597 611 • Fax +39 0425 53 596

http://www.zhermack.com e-mail: [email protected]



compromise machine integrity or modify its characteristics Zhermack S.p.A. shall be

          

2.2

WARRANTY: GENERAL INSTRUCTION

             













(especially on safety devices).



Zhermack S.p.A. cannot, as of this moment, be held liable if the machine is

modified or tampered with without prior written consent from the Manufacturer.

Consequently, any repairs made by unauthorised personnel, use of

non-original spare parts or failure to comply with the installation standards

specified in this manual shall immediately render the Warranty null and void.

IMPORTANT: Always keep the original product packaging throughout the

guarantee period. You will need the packaging if the product has to be

returned to the Service Centre for repairs or replacement in the event of

manufacturing defects or malfunction (with the exception of wilful damage,

negligence, failure to perform routine maintenance or damage during

transport). If you are not in possession of the original packaging, contact

Zhermack S.p.A. and ask for instructions (possible repackaging costs will be

charged on delivery). The customer is responsible for all costs associated

with unsuitable packaging of the product to be returned to the manufacturer.

Zhermack is not liable for faults, malfunctions or damage to the product

deriving from or consequent to the use of unsuitable packaging, or packaging

not of a quality equal to or better than the packaging used for the original

shipment.

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Before using this machine or carrying out any work on it, the operator must

read the entire contents of this manual. This manual has been drawn up to

provide the user with essential information on rational, safe utilisation of the

machine. The user must comply with the information given at all times.

Furthermore, the user must use the work sheets enclosed with this manual so

as to keep a record of maintenance/component replacement work as well as

make notes on any machine malfunctions.

The operator-user must only use the machine when it is fully assembled and the

safety devices are working properly as described in this manual.

Zhermack S.p.A. authorised maintenance technician:

              

safety levels. He/she is also authorised to carry out any mechanical or electrical



2.4

2.3

GENERAL SAFETY REGULATIONS

AUTHORIZED PERSONNEL







      

properly illuminated.







          

faults.







designed.



machine has been unplugged from the mains socket.



machine and/or injure personnel.











Operator-user:

Person trained to use the machines. He/she may carry out all the tasks needed to operate the

machines: these tasks include starting/stopping the machine, carrying out routine inspections

and any other tasks linked to everyday machine use.

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Zhermack S.p.A. cannot be held liable for any damage to persons or objects

caused by incorrect maintenance carried out by unqualified personnel or

maintenance work that does not comply with the instructions in this manual.

Zhermack S.p.A. is, as of this moment, exonerated from any liability concerning

injury to persons or damage to objects that may result from using this

machine in a way other than that described in this manual.

This machine has electrical parts: therefore, in the event of a fire, no matter how

small, use only powder-type extinguishers. Never attempt to put out an

electrical fire with water.

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3.1 GENERAL DESCRIPTION OF THE MACHINE

3.2 TABLE OF THE COMPONENTS

CHAPTER 3: DESCRIPTION OF THE MACHINE

The machine described in this manual is the elite mix

under vacuum conditions, dental model plasters, coatings and silicones.

3.2.1 Description of the components

1. Display

2.

3. FUNCTION key

4. STOP key

5.

6.

7. 

8. Safety fuse

9.  500 cc.

10. Container 500 cc.

11. Stand (optional)

12. Draining tap

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3.3

IDENTIFICATION DATA

The machine described in this manual has an ID platelet giving information about both the

machine and the manufacturer:

BEYOND INNOVATION

ZHERMACK SpA - Badia Polesine (RO) Italy

C305120 - ELITE MIX

SN:20000000

230V~50Hz 150W 450 min

-1







Should the ID plate deteriorate and become illegible, even partially, order a replacement plate

from the manufacturer: remember to quote the relevant data.

A. Name and address of manufacturer

B. Machine code and model

C. Serial number

D.

Do not remove and/or damage the plate as you must be able to read the data at

all times.

ATTENZIONE! DANGER OF AN ELECTRICAL

CURRENT. DO NOT OPEN DOORS OR REMOVE  

HAVE DISCONNECTED THE PLUG FROM THE ELECTRICAL SOURCE.



A proper earth connection is compulsory. Should it temporarily be necessary to

use an extension lead the latter must comply with the standards in force in the

country of use.

3.3.1

On-machine labels and symbols

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4.1 TECHNICAL CHARACTERISTICS AND OPERATING START

Zhermack S.p.A. designs and produces qualitatively and technologically advanced

       

Zhermack S.p.A. makes use of the latest design

tools, thus ensuring that all finished machine is as functional as possible.



are an Zhermack S.p.A. constant, making our products safe and internationally competitive.

The elite mix 

plasters, coatings and silicones.

The vacuum, generated by an electrical piston pump on the machine, keeps the cup attached



The elite mix            









CHAPTER 4: TECHNICAL CHARACTERISTICS

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4.2.1

Weight and overall dimensions

Height cm 36

Length cm 18

Depth cm 24

    

Dimensions Without paCking

Technical data concerning the machine:

In addition to this Use and Maintenance Manual the machine 

Components Quantity orD. CoDe *

  XR0011500

  XI0010630

  XI0010700

  

  XF9900140

  XE0802030

  XI0991290

4.2.2

Standard accessories

Components Quantity orD. CoDe *

  XR0011510

  XR0011520

  XR0011530

  XI0010640

  XI0010650

* 

4.2.3

Accessories available on request

 ~ 50 Hz (or 115 V~ 60 Hz)

 

 

 

 

 

 

 

 

 

  (rpm)

4.2

TECHNICAL DATA

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5.1 WARNING

5.2 PACKING AND UNPACKING

             





Should you note any damage or missing parts please inform your Dealer and the shipping

carrier immediately: take photographs and send them on to both dealer and carrier.



elite mix



this Use and Maintenance Manual.

CHAPTER 5: TRANSPORT AND MOUNTING

To prevent any injury to persons or damage to things always proceed with the

utmost care and attention when mounting the machine. Observe all the

precautions and instructions contained in the following paragraphs.

IMPORTANT: Always keep the original product packaging throughout the

guarantee period. You will need the packaging if the product has to be returned

to the Service Centre for repairs or replacement in the event of manufacturing

defects or malfunction (with the exception of wilful damage, negligence, failure

to perform routine maintenance or damage during transport). If you are not in

possession of the original packaging, contact Zhermack S.p.A. and ask for

instructions (possible repackaging costs will be charged on delivery). The

customer is responsible for all costs associated with unsuitable packaging of

the product to be returned to the manufacturer. Zhermack is not liable for faults,

malfunctions or damage to the product deriving from or consequent to the use

of unsuitable packaging, or packaging not of a quality equal to or better than the

packaging used for the original shipment.

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

1.

2. gather all its accessories together;

3. grip the unit at the base and keep it in a vertical position.

5.3

TRANSPORT AND MOUNTING

4.                 

precautions to protect the machine against knocks or drops, in that the goods are transported





any damage caused by inobservance of these measurements.

It is forbidden to grip the mixer by the frontal guard when handling and/or

moving it. It is also forbidden to grip the mixer by the container when handling

and/or moving it.

When shipping/delivering the machine to your Authorised Servicing Centre

always enclose a copy of the purchase document and a copy of the properly

compiled ID form.

Failure to observe the above exonerates the Manufacturer from any

liability concerning machine malfunction and consequently renders the

Warranty null and void.

If the unit is to be transported by courier, the postal service or rail it is

recommended such shipments be insured.

5.4

ELIMINATION / DISMANTLING

packaging materials









If the machine is to be dismantled

              





This product must not be disposed of as household waste but rather, when

no longer used, must be collected separately according to EC Directive

2002/96.

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6.1 WARNINGS AND PRECAUTIONS

CHAPTER 6: INSTALLATION AND FIRST-TIME USE

So as to provide greater clarity the numbers given in the diagrams in this

chapter correspond exactly to the numbering in the Components Table

(Ch. 3).

Work area lighting is an important factor in both personnel safety and the

ultimate quality of the work being done. In Italy lighting must comply with a

Ministerial Decree Law that clearly defines minimum lighting requirements.

In other countries lighting requirements form part of the accident prevention

and workplace hygiene standards.

        



6.3 REQUIRED WORK SPACE

            

              

             



Note also that the unit must be positioned so the connection plug can be handled/manipulated



6.2 PERMITTED AMBIENT CONDITIONS





Ambient conditions other than those listed above may cause malfunctions or sudden



single point on the machine.

               

possible and there must be no reflected light as this could dazzle the operator.

The machine must not be used in workplaces having an atmosphere which is

explosive and/or at risk of fire as it has not been designed for use in such areas.

Nevertheless, should a fire accidentally break out follow the procedure described

in paragraph 2.4.

Place of Use Indoors

Altitude Up to 2000 m

 

 

 ~ 50 Hz (115V ~ 60 Hz)

Overvoltage category II

Applicable pollution degree 2

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The elite mix     

designed for use on a rigid, flat surface

         

(optional accessory).



       



       

check for proper stability first.

6.3.1

Pre-use installation

WALL-MOUNTED

WORKBENCH

The elite mix

use the supplied drilling template; check carefully for proper horizontal alignment of the





Check that the machine is stable before using it.

If mounting the machine on

a plasterboard wall use

specific plugs.

100 mm

Ø6 mm

45 mm (min)

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6.4 CONNECTING UP TO THE POWER SUPPLY



point. The user must also install an adequate electrical circuit breaker upstream from the socket





must be inserted in the mains socket.





supply voltage may damage the machine);



It is forbidden to tamper with the power lead and its plug. When replacing them

owing to damage and/or wear please contact an Authorised Service Centre.

A proper earth connection is compulsory. Should it temporarily be

necessary to use an extension lead the latter must comply with the

standards in force in the country of use.

6.5 STARTING UP THE MACHINE

Figure 1

Fig. 1:    





see section 6.3.1.

Figure 2

Fig. 2: Insert the connector in the socket (6) near the

9) to the mains





Failure to observe any of the above machine installation instructions may lead

to malfunctions and render the warranty null and void.

The examples shown in the following illustrations refer to a wall-mounted

elite mix.

100 mm

Ø6 mm

45 mm (min)

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Fig. 3:5) to ON: the machine



on the display (1)) to see if the filter on the support is

clogged. If the check is positive the display (1

if, instead, during

the check the machine produces a “vacuum”

even without the cup, then the filter might be

clogged and it must be cleaned and/or replaced.

6.6

PROGRAMMING

Fig. 4:

can be modified.





dial (2

one for choice of language and another to modify the

       

       

dial, choose the desired language and then confirm

your choice by pressing the dial.

6.7

SELECTING THE LANGUAGE AND PRESSURE THRESHOLD

Apply the same procedure to change the vacuum threshold.

Press the FUNCTION (3) key to return to the main menu.













Figure 3

Figure 4

check filter

P00 Elite Rock



P00 Elite Rock



pressure level

set language

English

It is recommended that you set the maximum pressure threshold (15) so as to

create an optimal vacuum whatever the available cup type (200 cc, 500 cc or

1000 cc).

The diagram below highlights the most suitable pressure threshold values for

optimal use of the elite mix, the corresponding values in mmHg and the

approximate times needed to reach such values.

So as not to compromise the depressurisation stage and, consequently, the

quality of the work, it is advisable not to set a value above 60-70.

600570470380300220150mmHg

(min)

(max)

Ok!

mmHg

15 600

20 570

150

50 300

220

30 470

40 380

118 of 264

MAINTENANCE AND USE MANUAL

elite mix





The elite mix



6.8 PURPOSE OF THE MACHINE

6.9 IMPROPER AND FORBIDDEN USE

Using the machine for any purpose other than that described in this Manual

shall be considered improper and thus forbidden.

Improper use renders the Warranty null and void and Zhermack S.p.A. shall not

be liable for any damages to objects, workers or third parties.

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Zhermack elite mix User manual

Zhermack elite mix User manual

Zhermack elite mix User manual

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