Atlas Copco HB series Safety And Operating Instructions Manual

Brand: Atlas Copco

Model: HB series

Type: Safety And Operating Instructions Manual

This manual is also suitable for

Safety and operating instructions

Hydraulic breakers

Original instructions

HB 5800, 5800 DP, 7000, 7000 DP, 10000 DP

Contents

INTRODUCTION ....................................................................7

About these Safety and Operating Instructions....................................7

SAFETY INSTRUCTIONS ...........................................................9

Signal words ....................................................................9

Qualification...................................................................10

Intended use ...................................................................10

Use other than intended ........................................................10

Protective equipment...........................................................10

Transport, precautions..........................................................11

Hydraulic installation, precautions...............................................11

Special parts, precautions.......................................................11

HP-accumulator ..............................................................11

Piston accumulator ...........................................................11

Media/consumables, precautions................................................12

Explosion and fire, precautions..................................................12

Electrical shock, precautions....................................................12

Falling stones, precautions......................................................13

Emissions, precautions.........................................................13

Handling machines, precautions.................................................13

Repair, precautions.............................................................13

Changes to the hydraulic attachment, precautions................................13

Environmental pollution, precautions............................................14

OVERVIEW........................................................................15

Equipment description..........................................................15

Function.......................................................................16

Signs / labels...................................................................17

Name plate ..................................................................17

Labels.......................................................................18

Signs..........................................................................18

Applications...................................................................18

Guarantee .....................................................................18

Removing the packaging .......................................................19

Scope of delivery ..............................................................19

TRANSPORT .....................................................................20

Transport using a crane.........................................................20

Transport using a forklift truck...................................................21

Transport using a truck.........................................................21

INSTALLATION ...................................................................22

Media/consumables............................................................22

Mineral hydraulic oil...........................................................22

Non-mineralhydraulicoil.......................................................22

Grease......................................................................22

Gas.........................................................................22

Manufacturing the adapter plate .................................................23

Installing the adapter plate ......................................................23

Attaching the hydraulic attachment to the carrier .................................24

Mechanicalmountingaspects..................................................24

Making the hydraulic connections...............................................25

Removing the hydraulic attachment from the carrier ..............................27

Dismantling the hydraulic connections...........................................27

Mechanical disassembly ......................................................27

Original instructions

ContentsHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP

Removing the adapter plate.....................................................27

DustProtector..................................................................28

Removal.....................................................................28

Installation...................................................................28

Working tool...................................................................29

Selecting the right working tool.................................................29

Installation...................................................................30

Removal.....................................................................31

OPERATION.......................................................................32

Preparations before starting.....................................................32

Switching the hydraulic breaker on and off .......................................33

Functional test .................................................................33

Correct operation...............................................................33

Working angle ...............................................................33

Advance.....................................................................34

Impact time ..................................................................34

Highambienttemperature......................................................34

Low ambient temperature......................................................34

Prohibited operation ...........................................................35

Lifting/Transporting............................................................35

Impacting....................................................................35

Moving objects...............................................................35

Levering.....................................................................35

Blank firing of the working tool .................................................36

Cylinder end positions.........................................................36

Working with safety equipment .................................................37

Underwater applications.......................................................37

Usage in tunnels..............................................................37

Hot applications..............................................................37

AutoControl System ............................................................37

AutoControlindailyuse........................................................37

AutoControlinspecialapplications..............................................37

StartSelect System AutoStart/AutoStop..........................................38

SwitchingbetweenAutoStart/AutoStop..........................................38

PowerAdapt ...................................................................40

MAINTENANCE ...................................................................41

Maintenance schedule..........................................................42

Depressurising the hydraulic system............................................43

Cleaning.......................................................................44

Preparations.................................................................44

Procedure...................................................................44

Lubrication.....................................................................44

Checkingthelubricantfilm.....................................................44

Automaticlubrication..........................................................45

Replacing the lubricant cartridge ...............................................45

ContiLube®IIoperation........................................................45

Manual lubrication............................................................46

Chiselpastefillingdevice......................................................46

Checking the tensioning bolts...................................................47

Checking the working tool ......................................................47

Checking the retainer bars ......................................................48

Checking the percussion piston impact surface ..................................48

Checking the wear bushes and impact ring ......................................48

Checking and cleaning the DustProtector system ................................49

Piston accumulator ............................................................50

Checking the pressure in the piston accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Release the pressure from the piston accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Filling/topping up the piston accumulator ........................................52

Original instructions

HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPContents

HP-accumulator ................................................................53

Checkingtheexpansionbolts...................................................53

Checking the gas pressure ....................................................53

Checking the hydraulic lines....................................................53

Checking and cleaning the hydraulic oil filter ....................................53

Checking the adapter plate and the breaker box for cracks and/or wear.............54

Checking the adapter plate bolts for wear ........................................54

Bolt connections/Tightening torques ............................................55

TROUBLESHOOTING..............................................................59

The hydraulic breaker does not start ............................................59

Hydraulic breaker operates too slowly ...........................................60

Impact force too low ............................................................60

Impact rate too high and impact force too low ....................................60

Oil leaks from ports »P« und »T« ................................................61

Oil escapes between the cylinder cover and the cylinder ..........................61

Oil escapes from parts of the hydraulic breaker installation (connecting fittings, hoses

etc.) ...........................................................................61

Oil escapes from the working tool ...............................................61

Oil escapes from the high pressure accumulator .................................61

Oil or grease escapes from the ContiLube®II .....................................61

Operating temperature too high .................................................62

REPAIR...........................................................................63

Sending in the hydraulic attachment for repairs ..................................63

STORAGE ........................................................................64

Hydraulic breaker ..............................................................64

Short storage ................................................................64

Long storage ................................................................64

How to proceed after more than twelve months‘ storage . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Working tool ...................................................................65

Grease cartridges ..............................................................65

DISPOSAL........................................................................66

Hydraulic breaker ..............................................................66

Hydraulic hoses ...............................................................66

Hydraulic oil ...................................................................66

Chisel paste and grease cartridges ..............................................66

TECHNICAL SPECIFICATIONS .....................................................67

Noise declaration statement ....................................................67

EC Declaration of Conformity (EC Directive 2006/42/EC) .............................69

Original instructions

ContentsHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP

INTRODUCTION

Thank you for choosing an Atlas Copco product! We have been working

according to a customer-oriented approach since 1873. Our innovative and

ergonomic solutions help our customers lower costs and achieve better business

results.

Atlas Copco has a worldwide, comprehensive sales and service network of

Customer Centers and dealers. Our professionals are specialists with a

thorough product knowledge and considerable application experience.

This allows us to offer our customers effective service and know-how throughout

the world, enabling them to achieve greater operating efficiency.

Atlas Copco Construction Tools GmbH

P.O. Box: 102152

Helenenstraße 149

D - 45021 Essen

Tel.: +49 201 633-0

About these Safety and Operating

Instructions

The aim of these Instructions is to familiarise you with the safe and effective

operation of the hydraulic attachment. You will also find instructions for regular

maintenance activities for the hydraulic attachment in this document.

Please read these Instructions carefully prior to the first attachment and use

of the hydraulic attachment.

In these instructions, the DustProtector version of the hydraulic breaker will be

referred to by the abbreviation DP.

The different designation of the texts means as follows:

Action step in a safety instruction

►

Action step

♦

Established operation process1.

Explanation of the elements of a drawingA

Listing●

●

Original instructions

INTRODUCTIONHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP

Symbols used in illustrations have the following meanings:

permitted operation

prohibited operation

Original instructions

HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPINTRODUCTION

SAFETY INSTRUCTIONS

This is the safety alert symbol. It is used to alert you to

potential personal injury hazards. Obey all safety

messages that follow this symbol to avoid possible injury

or death.

Read these Safety and operating instructions and

specifically all safety instructions before using the

hydraulic attachment. This will:

●prevent the risk of injuries and fatal accidents for

yourself and others,

●protect the hydraulic attachment and other

property against material damage,

●protect the environment against environmental

damage.

Follow all instructions in these Safety and operating

instructions.

Store these Safety and operating instructions in the

document compartment of the carrier cab.

Anyone

●transporting,

●installing or removing,

●operating,

●maintaining,

●repairing,

●storing or

●disposing of

the hydraulic attachment must have read and

understood these Safety and operating instructions.

These Safety and operating instructions belong to

the hydraulic attachment. Keep it for the life of the

product. Ensure, if applicable, that any received

amendment is incorporated in the instructions. Hand

over the Safety and operating instructions if ever you

lend, rent out or sell the hydraulic attachment.

All safety regulations listed in this manual comply

with the laws and regulations of the European Union.

Also observe the additional national/regional

regulations.

Hydraulic attachment operation outside the European

Union is subject to the laws and regulations valid in

the country of use. Please observe any other, more

stringent regional regulations and legislation.

Read the carrier manufacturer's Safety and operating

Instructions before attaching the hydraulic attachment

to the carrier and operating it. Observe all

instructions.

Signal words

The signal words Danger, Warning, Caution, and

Notice are used as follows in these Safety and

operating instructions:

indicates a hazardous situation

which, if not avoided, will result in

death or serious injury.

DANGER

indicates a hazardous situation

which, if not avoided, could result

in death or serious injury.

WARNING

indicates a hazardous situation

which, if not avoided, could result

in minor or moderate injury.

CAUTION

The signal word NOTICE is used

to address practices related to

possible property damage but not

related to personal injury.

NOTICE

Original instructions

SAFETY INSTRUCTIONSHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP

Qualification

Transporting the hydraulic attachment is only

permitted if carried out by people who:

●are authorised to operate a crane or a forklift truck

according to the applicable national provisions,

●know all the relevant national/regional safety

provisions and accident prevention rules,

●have read and understood the safety and transport

chapter of these Safety and operating instructions.

Installing, maintaining, storing and disposing of

the hydraulic attachment are only permitted if carried

out by people who:

●know all the relevant national/regional safety

provisions and accident prevention rules,

●have read and understood these Safety and

operating instructions.

Operating the hydraulic attachment is only permitted

if carried out by qualified carrier drivers. Carrier

drivers are qualified if they:

●have been trained to operate a carrier according

to the national regulations,

●know all the relevant national/regional safety

provisions and accident prevention rules,

●have read and understood these Safety and

operating instructions.

Testing the hydraulic installation is only permitted

if carried out by professionals. Professionals are

people who are authorised to approve a hydraulic

installation for operation according to the national

regulations.

Repairing the hydraulic attachment is only permitted

if carried out by professionals trained by Atlas Copco

Construction Tools. These professionals must have

read and understood these Safety and operating

instructions. They must follow all safety instructions

and guidelines for repair. Otherwise the operational

safety of the hydraulic attachment is not guaranteed.

Intended use

Only attach the hydraulic breaker to a hydraulic

carrier of a suitable load-bearing capacity.

Only use the hydraulic breaker function of the device

to break or fragment concrete, stone and rocks.

Using the hydraulic breaker in and under water, in

tunnels, under the ground and for hot applications is

only possible if it has been fitted out with special

safety equipment.

Intended use also implies observing all instructions

in these Safety and operating instructions.

Use other than intended

Never operate the hydraulic breaker in an

environment where there is a risk of explosions.

Explosions will result in serious injury or death.

Never use the hydraulic breaker

●to transport or lift objects.

The lifted object can fall and cause serious injuries

or death.

●as a sledge hammer.

This will damage the hydraulic breaker, the

working tool and the carrier.

●as a crowbar.

This can cause the working tool to break.

●to push debris

This damages the hydraulic breaker.

Protective equipment

Personal protective equipment must comply with the

applicable health and safety regulations.

Always wear the following personal protective

equipment:

●protective helmet

●safety glasses with side protectors

●protective gloves

●protective shoes

●warning vest

●hearing protection

Original instructions

HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPSAFETY INSTRUCTIONS

Transport, precautions

WARNING Falling carrier

If the load-bearing capacity of the carrier used is

insufficient, the carrier will not be stable. It can topple

over and cause injuries and damage.

Using a carrier whose load-bearing capacity is too

high will greatly burden the hydraulic attachment

causing it to wear faster.

►Only attach the hydraulic attachment to a hydraulic

carrier of a suitable load-bearing capacity.

►The carrier must remain stable at all times.

►Read the carrier manufacturer's Safety and

operating Instructions before attaching the

hydraulic attachment to the carrier and operating

it. Observe all instructions.

Hydraulic installation,

precautions

WARNING Hydraulic pressure too high

If the hydraulic pressure is too high, the parts of the

hydraulic attachment will be exposed to excessively

high loads. Parts can break loose or burst causing

serious injuries.

►Lay the drain line of the pressure relief valve

directly in the tank to ensure the safe functioning

of the pressure relief valve!

►The pressure relief valve must be set at the

maximum static pressure.

►The pressure relief valve setting must be checked

to ensure that the maximum static pressure (see

chapter Technical specifications) of the hydraulic

installation is not exceeded at any time. Attach a

lead seal to the pressure relief valve.

►Prior to their first use, the safety facilities on the

hydraulic installation must be checked by a

professional/authorised monitoring body for their

quality (CE mark etc.), suitability and proper

functioning.

►If any significant changes are made to the

hydraulic installation, a new acceptance inspection

is to be carried out in accordance with the relevant

national safety provisions.

WARNING Hot hydraulic oil squirting out

The hydraulic system is under high pressure.

Hydraulic lines may spring a leak or burst. Hydraulic

oil squirting out can lead to serious injury.

►When attaching the hydraulic attachment do not

lay any hydraulic lines through the carrier's cab.

►Only use hydraulic lines which comply with the

following quality requirements:

Hydraulic hoses with 4 reinforcement steel wires

according to DIN EN 856 4SH,

Hydraulic pipes, seamless cold-drawn steel pipes

to DIN EN 10305.

Special parts, precautions

HP-accumulator

DANGER Danger of explosions

The HP-accumulator of the hydraulic breaker is filled

with nitrogen (N2). Filling it with any other gas may

trigger an explosion and lead to serious, possibly

fatal, injuries.

►Only fill the HP-accumulator with nitrogen (N2).

►Do not carry out any welding and soldering work

to the HP-accumulator.

►Check the HP-accumulator in accordance with the

national safety provisions.

WARNING Component coming loose abruptly

Risk of bursting

The HP-accumulator is under pressure, even when

the hydraulic system has been depressurised. Screw

connections might come loose unexpectedly and

cause injuries.

►Never unscrew the cover or the upper shell from

a pressurised HP-accumulator.

►Never carry out mechanical processing to the

HP-accumulator.

Piston accumulator

DANGER Danger of explosions

The integrated piston accumulator is filled with

nitrogen (N2). Filling it with any other gas may trigger

an explosion and lead to serious, possibly fatal,

injuries.

►Only fill the piston accumulator with nitrogen (N2).

Original instructions

SAFETY INSTRUCTIONSHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP

WARNING Component coming loose abruptly

The piston accumulator is under pressure, even when

the hydraulic system has been depressurised. The

filling valve might come loose unexpectedly and

cause injuries.

►Never unscrew the filling valve »G« from the

pressurised piston accumulator.

Media/consumables,

precautions

WARNING Hot hydraulic oil under high

pressure

Hydraulic oil will squirt out under high pressure if

there is a leakage. The jet of oil might penetrate

people's skin and cause permanent damage. Hot

hydraulic oil can cause burns.

►Never use your hands to find leaks.

►Always keep your face away from a possible leak.

►If hydraulic oil has penetrated your skin consult a

doctor immediately.

WARNING Hydraulic oil spills

Spilt hydraulic oil can make a floor slippery. If people

slip they can be injured. Hydraulic oil is

environmentally harmful and must not penetrate the

ground or enter the water table or water supplies.

►Make sure not to spill any hydraulic oil.

►Immediately clean the floor if you have spilt

hydraulic oil.

►Observe all safety and environmental protection

provisions when handling hydraulic oil.

WARNING Skin infections/diseases due to

oil and grease

Hydraulic oil and grease can cause rashes (or even

eczema) if they come into contact with the skin.

►Avoid all skin contact with hydraulic oil and grease.

►Use a suitable skin protection product.

►Always wear safety gloves when working with

hydraulic oil or grease.

►Immediately clean any skin that has been

contaminated by oil or grease with water and soap.

Explosion and fire, precautions

DANGER Explosion and fire

Explosions cause serious injury or death.

If the working tool hits explosives, an explosion may

be the result.

►Never operate the hydraulic breaker in the direct

vicinity of explosives.

►Make sure that no explosives are hidden in the

rocks and stones.

►Check gas line position plans of the entire

construction area.

DANGER Explosion and fire

Operating the hydraulic breaker may create sparks

which ignite highly flammable gases. This may lead

to fire or an explosion.

►Never work in an environment with highly

flammable substances.

►Make sure that there are no hidden sources of gas

in the work area.

►Check gas line position plans of the entire

construction area.

DANGER Explosion and fire

Dust-rich air can form an explosive atmosphere which

may ignite when operating the hydraulic breaker.

This may lead to fire or an explosion.

►Never use the hydraulic breaker in an explosive

atmosphere.

►Always provide sufficient ventilation when working

in buildings or in a confined area.

Electrical shock, precautions

DANGER Electrical shock

Any contact of the hydraulic attachment with electric

circuits or other sources of electricity will lead to an

electric shock, resulting in serious injury or death.

The hydraulic attachment is not electrically insulated.

►Never work in the vicinity of electric circuits or

other sources of electricity.

►Make sure that there are no hidden circuits in the

work area.

►Check wiring diagrams.

Original instructions

HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPSAFETY INSTRUCTIONS

Falling stones, precautions

WARNING Fragments flying around

Fragments of material which come loose while

operating the hydraulic attachment may be flung

away and can cause serious injury if people are hit

by them. Small objects falling from a great height

can also cause serious damage.

During hydraulic attachment operation the danger

zone is considerably greater than during the

excavation operation due to fragments of stone and

pieces of steel flying around, and for this reason the

danger zone must, depending on the type of material

to be worked on, be enlarged correspondingly, or

secured in a suitable manner through corresponding

measures.

►Secure the danger zone.

►Stop the hydraulic attachment immediately if

anyone enters the danger zone.

►Close the windscreen and the side windows of the

driver's cab.

Emissions, precautions

WARNING Noise hazard

Operating the hydraulic attachment creates a loud

noise. Long term high sound pressure level can affect

your hearing.

►Wear suitable hearing protection.

WARNING Lung disease

Dust may be generated when operating the hydraulic

attachment. If dust from rocks or silica dust, produced

when operating the hydraulic attachment on rocks,

concrete, asphalt or other such materials, is inhaled

this may lead to silicosis (dust lungs, a severe lung

disease). Silicosis is a chronic disease which may

lead cancer and death.

►Wear a suitable breathing mask.

Handling machines,

precautions

WARNING Narcotics, alcohol and drugs

Narcotics, alcohol and medicinal drugs make their

users less alert and affect their ability to concentrate.

Negligence and incorrectly assessing a situation can

result in serious injury or death.

►Never work on or with the hydraulic attachment

when under the influence of narcotics, alcohol or

drugs which affect your alertness.

►Never allow other people who are under the

influence of narcotics, alcohol or drugs which affect

their alertness to work on or with the hydraulic

attachment.

Repair, precautions

WARNING Heavy parts falling

The main parts of the hydraulic breaker are heavy.

Unsuitable lifting attachments (e.g. ring or eye bolts)

may fail and cause heavy parts to fall. Falling parts

may cause serious injury.

►Never pull the percussion unit out of the breaker

box. Dismounting the percussion unit is only

permitted if carried out by professionals trained

by Atlas Copco Construction Tools. These

professionals must follow all safety instructions

and guidelines for repair.

►These professionals are only permitted to repair

the percussion unit if they use the sling gears

prescribed by Atlas Copco Construction Tools

when:

●removing the complete percussion unit.

●mounting or dismounting parts of the percussion

unit.

Changes to the hydraulic

attachment, precautions

WARNING Changes to the hydraulic

attachment

Changes to the hydraulic attachment or the adapter

plate may lead to serious injury.

►Never carry out any changes to the hydraulic

attachment or the adapter plate.

►Only use original parts or accessories approved

by Atlas Copco.

►Modifications that entail new hazards may require

a new procedure for assessing conformity.

Original instructions

SAFETY INSTRUCTIONSHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP

WARNING Changes to the HP-accumulator

Changes to the HP-accumulator may lead to serious

injury.

►Never carry out any changes to the

HP-accumulator.

►Any modification will result in immediate

invalidation of the operating licence.

Environmental pollution,

precautions

NOTICE Environmental pollution due to hydraulic

oil

Hydraulic oil is permanently environmentally harmful.

Escaped hydraulic oil will lead to groundwater and

soil contamination. Organisms may die.

►Collect any hydraulic oil which escapes to avoid

environmental pollution. For minor volumes use

an absorbing medium (in case of an emergency

use soil). In case of major leakages contain the

hydraulic oil. It must not drain off and penetrate

the ground or enter the water table or water

supplies.

►Collect contaminated absorbing medium or soil in

a watertight box/container and close it tight.

►Contact an authorized waste management

company.

►Dispose of all contaminated material in accordance

with the applicable environmental regulations.

Original instructions

HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPSAFETY INSTRUCTIONS

OVERVIEW

Equipment description

The picture gives an overview of the main parts and

components of the hydraulic attachment. Actual

details may differ.

HB 5800/DP

HB 7000/DP

Original instructions

OVERVIEWHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP

HB 10000/DP

A. The hydraulic breaker is connected to the

carrier by the adapter plate. The adapter plate

is not included in the scope of supply of the

hydraulic breaker.

B. Tank line »T«

C. The HP-accumulator compensates pressure

variations in the hydraulic system.

D. Non-return valve of percussion compartment

ventilation

E. Automatic lubrication system ContiLube®II

F. The percussion piston is guided in the

cylinder.

G. The breaker box protects the percussion unit.

H. Working tool aperture protective cap

I. The working tool can be replaced as required.

The working tool is not included in the scope

of supply of the hydraulic breaker.

J. The DustProtector system prevents dust from

entering the percussion compartment (only on

the DP version).

K. The working tool is retained in the lower

breaker part.

L. StartSelect valve

M. Pressure line »P«

N. The swivel joint covers protect the swivel

joints.

O. The cylinder cover houses the nitrogen gas

(N2) filled piston accumulator and the control

mechanism.

Function

The operation of a hydraulic breaker is described in

a greatly simplified version below:

The pressure line »P« supplies oil at the operating

pressure of the carrier to the hydraulic breaker. The

tank line »T« returns the oil to the tank of the carrier.

The HP-accumulator compensates pressure

variations in the hydraulic system.

The percussion piston moves up and down in the

cylinder. When the percussion piston is in its lower

position, it impacts the working tool. The percussion

energy is transferred to the material to be broken via

the working tool.

Original instructions

HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPOVERVIEW

Signs / labels

WARNING Missing warnings

The name plate and the labels on the hydraulic

attachment contain important information about the

hydraulic attachment and for personal safety. A

missing warning can cause personal hazards. The

signs and labels must always be clearly legible.

►Immediately replace any defective name plates

and labels.

►Use the spare parts list to order new name plates

and labels.

Name plate

Product group A:

Percussion unit (without breaker box)

B C D E F GA

Product group B:

Hydraulic breaker (percussion unit with breaker box)

A D C G F E H I

A. Model

B. Part number

C. Max. permissible operating pressure

D. Year of manufacture of product group

E. Name and address of manufacturer

F. Serial number

G. Weight of product group

H. The warning symbol and the book symbol

indicate that the Safety and Operating

Instructions must be read prior to use of the

hydraulic attachment and in particular the

chapter on Safety.

I. The CE symbol indicates that the hydraulic

attachment was produced in conformity with

CE. You can find further information about this

in the enclosed EC Declaration of Conformity.

Original instructions

OVERVIEWHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP

Labels

Sound Power

The label states the

guaranteed sound power level

in accordance with EC directive

2000/14/EC.

xxx

Transport warning

Never lift the hydraulic breaker

by the transport safety device.

This was not designed for lifting

and might break, causing the

hydraulic breaker to fall

Lubrication symbol

The label identifies a lubrication

point.

Gas pressure

The label indicates that the gas

pressure can only be checked

if the breaker has reached

operating temperature.

Gasdruck nur bei betriebswarmem Hammer prüfen!

Only check the gas pressure

when the hammer is at operating temperature!

Ne contrôler la pression d´azote que si le marteau

est à température de service!

Controllare la pressione del gas solo a mortello

a temperature d´esercizio!

¡Controlar la presión del gas sólo con el martillo

a temperatura de régimen!

Signs

The warning symbol and the

book symbol indicate that the

Safety and Operating

Instructions must be read prior

to use of the hydraulic

attachment and in particular the

chapter on Safety.

Applications

Type of applicationField

Trenchwork for utilities,

foundation work

General construction work

Heavily reinforced concrete,

demolition of power stations

and bridges

Demolition

Primary breakingRock mining/breaking

Secondary breaking, bench

leveling foundation work

Bench levellingTunneling*, mining*

Tunnel driving

Breaking up slagHigh temperature applications*

Demolition, Deepening

shipping channels

Underwater applications*

* only after consulting the Atlas Copco Customer Center/Dealer

in your area

Guarantee

The guarantee or product liability will be invalidated

by the following:

●Use other than intended

●Maintenance work not being carried out or being

carried out incorrectly

●The use of the wrong consumables

●The use of non-approved parts

●Damage due to wear

●Special applications without the required safety

facilities

●Damage due to improper storage

●Changes not carried out by or in consultation with

the manufacturer

Original instructions

HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPOVERVIEW

Removing the packaging

♦Remove all the packaging material.

♦Dispose of it in accordance with the applicable

provisions.

♦Check that the delivery is complete.

♦Check the delivery for visual damage.

♦If any defects are found, consult the Atlas Copco

Customer Center/dealer in your area.

Scope of delivery

The hydraulic breaker is delivered complete with:

●Hydraulic breaker

●Test gauge lower wear bush

●Safety and Operating instructions

●Spare parts list

●EC Declaration of Conformity

Accessories as ordered:

●Working tool

●Hoses

●Service box

Special accessories as ordered:

●e.g. adapter plate with Allen screws and pairs of

lock washers

●e.g. base plate to construct an adapter plate with

Allen screws and pairs of lock washers

●e.g. hydraulic fittings for the carrier

●e.g. piston retainer

●e.g. calliper upper wear bush

Original instructions

OVERVIEWHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP

TRANSPORT

WARNING Hoist tipping over / hydraulic

attachment falling

The hydraulic attachment is heavy. The hoist/lifting

equipment and/or hydraulic attachment tipping over

or falling may cause serious injury and material

damage.

►Only transport the hydraulic attachment with lifting

equipment with the right load-bearing capacity for

the weight of the hydraulic attachment.

►Only lift and secure the hydraulic attachment with

lifting gear (ropes, chains, shackles etc.) with the

right load-bearing capacity for the weight to be

lifted.

►Make sure that there is nobody near or under the

suspended hydraulic attachment.

WARNING Hydraulic breaker falling

The lifting eye may fail and cause the hydraulic

breaker to fall. This may cause serious injury and

material damage.

►Check the lifting eye before you lift the hydraulic

breaker. Never lift the hydraulic breaker with the

lifting eye if:

●the checkpoints (A) are worn and not protruding

anymore

the checkpoints (B) are worn and not recessed

anymore.

●the lifting eye is bent.

●you detect cracks in the lifting eye or the weld

seam.

►Contact the Atlas Copco Customer Center/Dealer

in your area if the lifting eye is worn in any way.

Transport using a crane

♦Secure the hydraulic attachment with ropes or

chains as shown in the following illustration.

♦Slowly lift the hydraulic attachment.

♦Place the hydraulic attachment on timber support

blocks.

Original instructions

HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPTRANSPORT

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Atlas Copco HB series Safety And Operating Instructions Manual

Brand: Atlas Copco

Model: HB series

Type: Safety And Operating Instructions Manual

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Atlas Copco HB series Safety And Operating Instructions Manual

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