Kellfri 33-JM650 Owner's manual

Category
Spreader
Type
Owner's manual
33-JM650
FERTILISER SPREADERS
CAREFULLY READ THE OPERATING INSTRUCTIONS BEFORE USING THE PRODUCT!
INTRODUCTION
Thank you for choosing a product from Kellfri AB. Compliance with the instruction manual
and sound common sense will guarantee many years of enjoyment using the product. Kellfri’s
equipment and products are aimed at self-employed farmers who have stringent performance
demands.
PRODUCT DETAILS
Kellfri’s JM 650 Fertiliser Spreader has a spreading width of 6 – 14 metres and has a stable
frame to ensure maximum possible durability. The fertiliser spreaders are epoxy-coated and
the ejectors are made from stainless steel. The fertiliser spreader is equipped with three-point
linkage and mounted on the tractors hydraulic arms.
AREA OF USE
The equipment is intended solely for spreading fertiliser.
The fertiliser spreader is designed to function at a maximum inclination of 8º and can be
connected to dierent tractors with standard weights.
TECHNICAL DATA 33JM650
Spreading disc 1
Spreading blade 4
Spreading width 6-14 m
RPM 540 rpm
Power requirement 75-80 hp
Load capacity 650 kg
PTO shaft Standard
Gearbox oil type Gearbox oil 80/90
SAFETY INSTRUCTIONS
Before using the equipment, and for the safety of yourself and others, you must read the
instruction manual and understand its contents. Always keep the instruction manual easily
accessible for the user of the equipment. It is a good idea to read the safety instructions
from time to time, both for your own safety and that of others. It is important that the user
understands that common sense and general caution are not built into the product, but must
be supplied by the user.
If the instruction manual gets damaged or in any other way cannot be used, new copies may
be ordered from:
Kellfri AB, Munkatorpsgatan 6, SE-532 37 SKARA, Sweden. Tel.: +46 (0)511-242 50
The general safety instructions can also be downloaded from Kellfri’s website: www.kellfri.se.
Do not use the equipment or product if you feel ill, tired or are under the inuence of alcohol.
Do not use the equipment or product if you are taking prescribed medication or drugs,
suering from severe depression or mental illness. Always comply with general rules of the
road and applicable rules stipulated by the Animal Welfare Act. People under the age of 15 are
not allowed to use the equipment.
PRODUCT SAFETY INSTRUCTIONS
Carefully read the instruction manual before using the machine.
The product may only be used in the way described in these instructions.
Never put your hands or feet under the machine without rst stopping the equipment
and the tractors engine.
Never leave the equipment with the tractor engine running. Turn o the engine and
apply the parking brake when you leave the equipment – even for a short period.
Always disengage the machine before performing a service or maintenance work.
Only the operator may be present in the vicinity of the equipment while in operation.
Never let anyone ride on the equipment or the towing vehicle.
Never stand or walk beneath a raised implement without ensuring that it is properly
supported and locked.
Ensure that all guards are in place and are not able to come loose.
Two persons should always be present to handle heavy and unwieldy components
when mounting, handling and moving.
Risk of crushing! Never put your hands or feet on the implement’s spread auger
The PTO shaft must be guarded when it is fully extended. Make sure safety chains are
well anchored.
Observe maximum payload! Never overload the machine! Suspension devices on front
or rear three-point linkage should not lead to the permitted load on the tractors axles
and the tyres’ load capacity being exceeded
Fill the spreaders hopper directly in the eld. The spreaders tank can be damaged when
transporting a full hopper.
Warning!
The original design of the machine must not, under any
circumstances, be modied without the approval of the
manufacturer. Unauthorised modications and/or accessories
may cause life-threatening injuries or death to users and others.
INSTRUCTIONS FOR EMERGENCY SITUATIONS
In case of emergency, call 999 or 112.
Always have a mobile phone or emergency phone available when working alone. A rst-aid kit
and re extinguisher must be kept in an easily accessible location when carrying out any work,
maintenance or service.
WARNING DECALS
Make sure warning decals are always visible and clean them when necessary. Do not use a
high-pressure washer directly on the warning decal. If a decal becomes worn or in any other
way unusable, order a new set of decals.
Read the operating manual! Before carrying out work.
Warning! Before maintenance, servicing, connecting and
disconnecting the machine, the tractor must be turned o
and the ignition key removed.
Ejection warning! Risk zone 200 m.
Respect the equipments risk zone!
Warning! Rotating blades!
Risk of crushing!
Warning! Risk of crushing!
Persons are not allowed in the vicinity when connecting
and disconnecting equipment.
Warning! Rotating power take-o
Warning! Accident risk for children!
Children are not allowed in the vicinity of the machine.
Warning! Keep o the machine!
The product is CE marked
Maximum speed during transport
PERSONAL PROTECTION
Always use suitable protection equipment. Do not wear loose clothing or jewellery while
working with the equipment. Long hair should be tied up when working with equipment
that has moving parts. Use protective gloves to avoid the risk of burns if hot surfaces such
as exhaust pipes are touched, and to avoid oil and petrol getting in contact with the skin. Ear
defenders must be worn whilst the engine is running.
Use suitable protective equipment adapted according to the chemical being used.
SURROUNDINGS
Check that the work area is free from bystanders, children and objects before hitching or
using the equipment. There is a risk of serious injury. Be extra careful if there are children in
the vicinity of the area where the equipment or product is used or stored. Check that there
are no low-hanging electrical cables within the work area. Exercise caution when working on
slopes and close to ditches. Always work alone with equipment or products that are made for
working alone. Remove all rubbish from your work area. Keep work areas clean. Always respect
the equipment’s risk zone.
STEPS TO TAKE BEFORE USE
Carefully read the instruction manual. Make sure that you understand the safety instructions,
the instruction manual and warning decals. Use common sense when using the product
and suitable personal protective equipment. Always check the performance of the machine
combination to be used. It is important that these are compatible and work satisfactorily
together. This is done to ensure the equipment works as expected, and to guarantee the safety
of yourself and others. Carry out a visual inspection of the equipment or product before use.
Repair or replace damaged or worn parts to reduce the risk of injury.
Grease moving parts and check that all nuts and bolts are tightened. Correct if necessary.
Learn and remember the correct working method. Beginners must work slowly until they have
learned how the machine or product works. Users/customers are responsible for ensuring
users can handle the situation. If users feel that the machine is dangerous to use, it should not
be used.
DANGER!
Children must not be left
unsupervised in the area
Warning!
Never use equipment or products that
have defective safety components.
CONNECTING THE EQUIPMENT
Connect the equipment to the tractor’s 3-point linkage.
Connect the PTO shaft, secure the chain properly
Ready for use
USE
Only those who understand the safety instructions and the operating instructions may use
the equipment or product. Exercise caution and care when working with the equipment and
only use it in the way described in the operating instructions. There is a risk of crushing when
working with equipment that has moving parts. Always work alone with equipment that is
made for working alone. Never overload the equipment and respect its risk zone.
Ensure that you know the spreading capacity for your machine and for the material you will
be using. Test in the eld to ensure that spreading is correctly adjusted. Too generous a spread
can damage the crop and too meagre a spread might not produce the desired result.
Reduce speed when working on slopes and uneven ground.
Check that there are no foreign objects in the fertiliser that is to be spread.
Do not ll the spreader’s hopper when transporting the equipment over a long distance.
This can compact the contents and impair spreading.
Exercise extreme caution if you are spreading herbicide as there is a risk of uncontrolled
spread in the wind that can lead to vegetation outside the pesticide area being harmed.
Always follow the instructions for the chemical you are using.
If the supply stops: stop the equipment, ensure that all moving parts are completely
immobilised and fully open the feed hatch. Pushing a stick down into the feed hatch will
enable you to release whatever is causing the obstruction. WARNING! Risk of crushing!
Before using the machine, ensure that the spreading disc is in a horizontal position by
raising or lowering the tractor’s top link about 70-80 cm from the ground.
Turn o the tractors engine and remove the ignition key before adjusting the top link.
SPREADING INSTRUCTIONS
The opening in the bottom of the spreader’s hopper is adjusted by means of the control
lever.
The size of the opening is determined by the calibration scale. Put the lever in the desired
position.
The spreading chart in the manual is an estimation based on varying forward speed.
For correct spreading, calibrate your towing vehicle to drive at the desired speed.
Shut the feed hatch and pour in the material to be spread. Perform a test run and check
that the desired result is achieved. Make ne adjustments if needed.
The levers position is determined with respect to:
the type of fertiliser to be spread
the working width [m]
the working speed [km/h]
the desired spread quantity [kg/ha].
Dierent factors such as wind, the fertilisers dampness,
etc. can aect the spread.
70-80 cm
ASSEMBLY INSTRUCTIONS:
Machine parts
1. Frame
2. Hopper
3. Gearbox
4. Spreader disc (with spreader blade)
5. Bolts
6. Adjustment levers
7. Mixer
INSTRUCTION:
Mount the gearbox (3) on the frame (2) and secure with bolts and nuts. Tighten
Mount spreader disc (4) on outgoing shaft and secure with inner and outer chuck collet
Mount the hopper (1) on the frame (2) and secure with 3 bolts and nuts.
Push the lever (6) through the slot on the bottom of the hopper. Mount the levers on the
frame and secure with suitable bolt and nut. When the levers are in position 0, tighten
the nuts on drawbars until the output hole is completely closed.
Mount lower mixer, turn anti-clockwise.
Attach the PTO shaft
1. Hopper 2. Frame 3. Gearbox
6. Adjustment levers
7. Mixer
4. Spreading disc with
spreader blades
Warning!
Compliance with the safety instructions
requires that the product is only used as
described in these instructions. It is the
user’s responsibility to read through the
instructions and comply with them.
ADJUSTMENT OF SPREAD:
The fertilisers spread quantity can be simply adjusted by opening 2 hatches in the bottom of
the hopper using 2 levers (A-B) until the right gap is achieved.
Position ”0” = Closed
Position ”10” = Open
General spreading (both sides)
Move two levers (A-B) connected by one handle
SPREADING TO LEFT:
Move the right lever (B) to desired position and move left lever (A) to position ”0”
Spreading to right:
Move the right lever (A) to desired position and move left lever (B) to position ”0”
Note. dierent fertiliser densities may mean that the spreader blades need to be
adjusted. Moving the blades to the left produces a greater spread to the right and
vice-versa.
The following spreading table comprises general instructions for spreading. The values can
change due to external factors such as wind, moisture in fertiliser etc. Setting the machine is
inuenced by the operators experience with the machine and type of fertiliser.
PTO SHAFT
Before working on the PTO shaft, ensure that all locking devices are correctly tted.
Modication of PTO shaft for adaptation to tractor.
Before you make any modications, check the length of the PTO shaft with the machine
raised and lowered.
The minimum shaft play in the shortest possible working position is 50 mm and on the
other side it must overlap at least 100 mm
If necessary, shorten the PTO shaft to the
right length, grind the edge and lubricate.
WARNING! The shaft’s angle must not exceed 35º
B
A
10
8
6
4
21
0
3
5
7
9
Type of fertiliser The tractors
speed (km/h)
Spread
width (m)
Spread quantity - kg/ha
The lever’s setting
2 3 4 5 6 7 8 9
Fertiliser
Granulate
Large
4.0
8.0
12.0
18
148
74
49
275
138
92
451
225
150
712
357
238
1042
521
348
1137
568
379
1278
639
426
1400
700
467
Fertiliser
Granulate
Average
4.0
8.0
12.0
16
348
175
117
502
251
167
795
398
266
1037
519
347
1149
575
384
1254
627
418
1325
663
442
Fertiliser
Granulate
Average
4.0
8.0
12.0
12
126
63
41
212
107
71
361
186
124
593
297
199
838
419
279
944
472
314
1080
541
360
1179
590
394
Crystals
(ammonium sulphate)
4.0
8.0
12.0
7
253
127
84
413
206
138
628
314
138
998
499
333
1386
693
462
1518
759
506
1707
853
569
1830
915
610
Powder
(based compounds)
6.5
13.0
6 640
320
1422
711
1887
944
AFTER USE
Do not park with a suspended load but with the equipment resting on the ground. The
spreader should be washed after use, particularly if corrosive chemicals have been used such
as fertiliser, salt or similar. Wash carefully with strong detergent after use in order to remove all
chemical residues. When it is dry, lubricate properly.
TRANSPORTATION AND STORAGE
Check that the work area is free from bystanders, children and objects before driving o.
Always observe additional caution during transport and moving. Ensure that the equipment
or product is well anchored and existing transport lashings are tted. Always position the load
as low as possible. Respect the risk zone even during transport and moving. Do not permit
anyone to walk under suspended loads when carrying out lifts. Trailers used for transport
should have brakes that work. Always keep the equipment or product on a dry surface,
preferably under a roof when not in use. Ensure that the equipment or product is stable and
cannot fall over. Never permit children to play at the storage site. Be aware of the tipping risk!
If the equipment is heavily loaded, it can aect the towing vehicle’s stability. Exercise caution
when moving. Slow down on bends and watch out for holes and bumps in the road. It might
be necessary to use counterweights on the front of the tractor. Maximum driving speed is
30 km/h.
Store the equipment in a place where no people are present and never allow children to play
around the parked machine.

NO. DESIGNATION
1 Power take-o
2 Adjustment levers
3 Hopper
4 Hydraulic pins
5 Support rest
ERROR Cause Measure
No fertiliser coming out of the
spreader, uneven distribution
of fertiliser
Compacted fertiliser on spreading discs
and blades
The lever is not completely open.
Clean the spreading discs and blades.
Warning! Risk of crushing rotating parts
must not be touched
MAINTENANCE AND SERVICE
The tractor’s engine must be turned o and the equipment lowered to the ground before
starting any servicing work. Make sure that the equipment is stable and cannot tip over when
carrying out maintenance and service work. Replace damaged or worn parts to reduce the risk
of injuries. Carry out maintenance, service and checks in line with recommendations. Only use
spare parts with equal performance to reduce the risk of injuries and breakdowns. All electrical
repairs and electrical connections must be carried out by a qualied person.
Check that all nuts and bolts are tightened after maintenance and service work. Always test
the machine before starting work.
Regularly check the condition of the equipment to prevent breakdowns. If cracks, twists,
bends, gaps or fatigue are discovered, stop using the equipment and rectify the fault.
Worn parts must be replaced.
Retighten all nuts and bolts after a few hours of operation and at the end of a days
work.
Avoid using the equipment at temperatures higher than +30°C.
Disconnect the equipment from the towing vehicle while faults are being repaired.
Grease moving parts regularly.
Touch up the paintwork where metal or rust is visible
For spare parts contact: Kellfri service
RECYCLING
When scrapping, the equipment should be dismantled and transported to a designated
recycling station. Contact your municipality for further information

NO. DESIGNATION
1 Power take-o
2 Adjustment levers
3 Hopper
4 Hydraulic pins
5 Support rest
Item no. Designation Quantity
6 Bolt 10x25 5
7 M10 lock nut 10
8 Lever right 1
9 Lever left 1
10 Rubber handle 1
11 Tow bar 2
12 Hatch lever - right 1
13 Hatch lever - left 1
14 Locking knob 1
15 Cotter pin DIA: 4.5 1
Item no. Designation Quantity
16 Washer 10.5x21 2
17 Bolt 10x30 1
31 Locking pin 8x40 2
32 Locking pin 5x40 2
36 Spreading disc 1
37 Spreader blade 4
38 Bolt square head 8x16 4
39 Nut M8 4
40 Lower mixer 1
41 Upper mixer 1
Kellfri AB
Phone: +46 (0)511 - 242 50
Fax: +46 (0)511 - 168 33
Web: www.kellfri.co.uk
EC DECLARATION OF CONFORMITY FOR MACHINERY, ORIGINAL
In accordance with 2006/42/EC, Appendix 2A
Kellfri AB
Munkatorpsgatan 6
SE-532 37 Skara, Sweden
Hereby declares that the machine
Name: 33-JM650
Type: Fertiliser spreader
Conforms with all applicable requirements in the Machinery Directive 2006/42/EC.
Other equipment must comply with the Machinery Directive’s requirements.
Tina Baudtler, CMO
WARRANTY TERMS AND CONDITIONS
The warranty’s validity - Kellfri’s warranty is valid for 12 months from the date
of purchase
The warranty covers - Reimbursement for parts replaced after veried material
or manufacturing defect.
The warranty does
not cover
- Labour costs
- Travel costs
- Machines on which the purchaser has made/commissioned
modications.
- Any additional costs arising as a result of damage to
the machine.
- Damage due to normal wear and tear of the machine,
substandard servicing, the users inexperience or use
of spare parts that are not original.
- Wear parts such as hoses, seals, oils and belts.
Kellfri AB has a policy of continuous product development and therefore reserves the
right to make modications, e.g. to the design and appearance of the product, without
prior notice.
CUSTOMER SERVICE
You are always welcome to give feedback or ask us about our equipment and products.
20170928
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Kellfri 33-JM650 Owner's manual

Category
Spreader
Type
Owner's manual

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