SMAR FI303 User manual

Type
User manual
Introduction
III
INTRODUCTION
The FI303 is from the first generation of Profibus PA devices. It is a converter mainly intended for
interface of a Profibus PA system to control valve or other actuators. The FI303 produces a 4-20 mA
output proportional to input received over the Profibus PA network. The digital technology used in
the FI303 enables an easy interface between the field and the control room and several interesting
features that reduce considerably the installation, operation and maintenance costs.
The FI303 is part of Smar's complete 303 line of Profibus PA devices.
Profibus PA, is not only a replacement for 4-20 mA or intelligent/smart transmitter protocols, it
contains much more.
The digital technology used in the FI303 enables the choice of several types of transfer functions, an
easy interface between the field and the control room and several interesting features that
considerably reduce the installation, operation and maintenance costs.
Some of the advantages of bi-directional digital communications are known from existing smart
transmitter protocols: Higher accuracy, multi-variable access, remote configuration and diagnostics,
and multi-dropping of several devices on a single pair of wires.
The system controls variable sampling, algorithm execution and communication so as to optimize
the usage of the network, not loosing time. Thus, high closed loop performance is achieved.
Using Profibus technology, with its capability to interconnect several devices, very large control
schemes can be constructed. In order too be user friendly the function block concept was
introduced.
The FI303, like the rest of the 303 family, has some Function Blocks built in, like Analog Output and
Transducer and Display Blocks.
The need for implementation of Fieldbus in small as well as large systems was considered
when developing the entire 303 line of Profibus-PA devices. They have common features
and can configured locally using a magnetic tool, eliminating the need for a configuration
tool or console in many basic applications.
Get the best result of the FI303 by carefully reading these instructions.
NOTE
In case of using Simatic PDM as the configuration and parameterization tool, Smar
recommends that the user does not apply the option "Download to Device". This function
can improperly configure the field device. Smar recommends that user make the use of the
option "Download to PG / PC" and then selecting the Device Menu, use the menus of the
transducer, function and display blocks acting specifically, according to each menu and
method for reading and writing.
FI303 - Operation and Maintenance Instruction Manual
IV
NOTE
This Manual is compatible with version 3.XX, where 3 denote software version and XX software release. The
indication 3.XX means that this manual is compatible with any release of software version 3.
Waiver of responsibility
The contents of this manual abides by the hardware and software used on the current equipment
version. Eventually there may occur divergencies between this manual and the equipment. The
information from this document are periodically reviewed and the necessary or identified corrections
will be included in the following editions. Suggestions for their improvement are welcome.
Warning
For more objectivity and clarity, this manual does not contain all the detailed information on the
product and, in addition, it does not cover every possible mounting, operation or maintenance
cases.
Before installing and utilizing the equipment, check if the model of the acquired equipment complies
with the technical requirements for the application. This checking is the user’s responsibility.
If the user needs more information, or on the event of specific problems not specified or treated in
this manual, the information should be sought from Smar. Furthermore, the user recognizes that the
contents of this manual by no means modify past or present agreements, confirmation or judicial
relationship, in whole or in part.
All of Smar’s obligation result from the purchasing agreement signed between the parties, which
includes the complete and sole valid warranty term. Contractual clauses related to the warranty are
not limited nor extended by virtue of the technical information contained in this manual.
Only qualified personnel are allowed to participate in the activities of mounting, electrical connection,
startup and maintenance of the equipment. Qualified personnel are understood to be the persons
familiar with the mounting, electrical connection, startup and operation of the equipment or other
similar apparatus that are technically fit for their work. Smar provides specific training to instruct and
qualify such professionals. However, each country must comply with the local safety procedures,
legal provisions and regulations for the mounting and operation of electrical installations, as well as
with the laws and regulations on classified areas, such as intrinsic safety, explosion proof, increased
safety and instrumented safety systems, among others.
The user is responsible for the incorrect or inadequate handling of equipments run with pneumatic
or hydraulic pressure or, still, subject to corrosive, aggressive or combustible products, since their
utilization may cause severe bodily harm and/or material damages.
The field equipment referred to in this manual, when acquired for classified or hazardous areas, has
its certification void when having its parts replaced or interchanged without functional and approval
tests by Smar or any of Smar authorized dealers, which are the competent companies for certifying
that the equipment in its entirety meets the applicable standards and regulations. The same is true
when converting the equipment of a communication protocol to another. In this case, it is necessary
sending the equipment to Smar or any of its authorized dealer. Moreover, the certificates are
different and the user is responsible for their correct use.
Always respect the instructions provided in the Manual. Smar is not responsible for any losses
and/or damages resulting from the inadequate use of its equipments. It is the user’s responsibility to
know and apply the safety practices in his country.
Table Of Contents
V
TABLE OF CONTENTS
SECTION 1 - INSTALLATION ................................................................................................................... 1.1
GENERAL ............................................................................................................................................................................... 1.1
MOUNTING ............................................................................................................................................................................ 1.1
TOPOLOGY AND NETWORK CONFIGURATION ................................................................................................................. 1.4
INTRINSIC SAFETY BARRIER .............................................................................................................................................. 1.5
JUMPER CONFIGURATION .................................................................................................................................................. 1.5
POWER SUPPLY ................................................................................................................................................................... 1.5
INSTALLATION IN HAZARDOUS AREAS ............................................................................................................................. 1.6
EXPLOSION/FLAME PROOF ................................................................................................................................................. 1.6
INTRINSICALLY SAFE ........................................................................................................................................................... 1.6
SECTION 2 - IOPERATION ....................................................................................................................... 2.1
FUNCTIONAL DESCRIPTION - ELECTRONICS REFER TO THE BLOCK DIAGRAM ......................................................... 2.1
SECTION 3 - CONFIGURATION ............................................................................................................... 3.1
HOW TO CONFIGURE A TRANSDUCER BLOCK................................................................................................................. 3.1
TERMINAL NUMBER ............................................................................................................................................................. 3.2
FUNCTIONAL DIAGRAM OF THE PROFIBUS PA TO CURRENT TRANSDUCER BLOCK ................................................. 3.2
PROFIBUS TO CURRENT CONVERTER TRANSDUCER BLOCK - PARAMETERS DESCRIPTION .................................. 3.2
PROFIBUS TO CURRENT CONVERTER TRANSDUCER BLOCK - PARAMETERS TABLE ............................................... 3.4
CYCLIC CONFIGURATION .................................................................................................................................................... 3.5
HOW TO CONFIGURE THE ANALOG OUTPUT BLOCK .................................................................................................... 3.11
CURRENT TRIM ................................................................................................................................................................... 3.17
VIA LOCAL ADJUSTMENT .................................................................................................................................................. 3.20
TRANSDUCER DISPLAY CONFIGURATION ................................................................................................................... 3.21
DISPLAY TRANSDUCER BLOCK ........................................................................................................................................ 3.22
DEFINITION OF PARAMETERS AND VALUES................................................................................................................... 3.23
LOCAL ADJUST TREE QUICK GUIDE ............................................................................................................................. 3.28
PROGRAMMING USING LOCAL ADJUSTMENT ................................................................................................................ 3.29
J1 JUMPER CONNECTIONS ............................................................................................................................................... 3.30
W1 JUMPER CONNECTIONS ............................................................................................................................................. 3.30
CYCLICAL DIAGNOSIS ........................................................................................................................................................ 3.33
SECTION 4 - MAINTENANCE PROCEDURES ......................................................................................... 4.1
GENERAL ............................................................................................................................................................................... 4.1
DISASSEMBLY PROCEDURE ............................................................................................................................................... 4.2
REASSEMBLY PROCEDURE ................................................................................................................................................ 4.3
INTERCHANGEABILITY ......................................................................................................................................................... 4.3
ACCESSORIES AND RELATED PRODUCTS ....................................................................................................................... 4.3
SPARE PARTS LIST .............................................................................................................................................................. 4.4
SECTION 5 - TECHNICAL CHARACTERISTICS ...................................................................................... 5.1
ORDERING CODE ................................................................................................................................................................. 5.2
APPENDIX A - CERTIFICATIONS INFORMATION .................................................................................. A.1
APPENDIX B SRF SERVICE REQUEST FORM.................................................................................. B.1
Installation Flowchart
VI
Installation Flowchart
Was the converter
configured on the bench
to match the application?
Configure the engineering unit.
Configure the terminal(s)
and output scale(s) .
(Section 3 - Calibration)
Configure the LCD reading.
(Section 3 - Configuration)
Simulate the values in the
input according to output scale
and verify the signals of the
output current.
Fieldbus
4 a 20 mA
Start
No
Yes
Is the indication correct?
See section 4 - Maintenance OK
Install the converter on the field
following the instructions below.
Check the area classification
and its practices.
Install the (mechanically
and electrically) according to the
application after checking the best
position for the LCD
(Section 4 - Maintenance).
converter
Install the preferably
on wether-protected areas.
converter
Power-up the properly.
FI303 needs a external power supply
for supply the equipment .
converter
4 - 20 mA
No
Yes
Section 1
1.1
INSTALLATION
General
NOTE
The installation carried out in hazardous areas should follow the recommendations of the IEC60079-14
standard.
The overall accuracy of measurement and control depends on several variables. Although the
converter has an outstanding performance, proper installation is essential, in order to maximize its
performance.
Among all factors, which may affect converter accuracy, environmental conditions are the most
difficult to control. There are, however, ways of reducing the effects of temperature, humidity and
vibration.
Locating the converter in areas protected from extreme environmental changes can minimize
temperature fluctuation effects.
In warm environments, the converter should be installed to avoid, as much as possible, direct expo-
sure to the sun. Installation close to lines and vessels subjected to high temperatures should also be
avoided.
Use of sunshades or heat shields to protect the converter from external heat sources should be
considered, if necessary.
Humidity is fatal to electronic circuits. In areas subjected to high relative humidity, the O-rings for the
electronics cover must be correctly placed. Removal of the electronics cover in the field should be
reduced to the minimum necessary, since each time it is removed the circuits are exposed to the
humidity. The electronic circuit is protected by a humidity proof coating, but frequent exposures to
humidity may affect the protection provided. It is also important to keep the covers tightened in
place. Every time they are removed, the threads are exposed to corrosion, since painting cannot
protect these parts. Code-approved sealing methods on conduit entering the converter should be
employed.
Mounting Using the bracket, the mounting may be done in several positions, as shown on Figure 1.3 -
Dimensional Drawing and Mounting Positions.
For better visibility, the digital indicator may be rotated in steps of 90° (See the section Maintenance
Procedures).
Output Wiring
The output is in fact a current link. An external power source is therefore necessary. The FI303
controls the current in the loop. (See Figure 1.4 - Output Connections). The three channels have a
common ground for the external power supply.
The output load is limited by the voltage of the external power supply. Please refer to the load graph
to determine the maximum load.
On loss of power the output will be uncertain. If power is maintained, but communication is lost, the
output may be pre-configured to freeze or go to a safe value.
Electric Wiring
Access the wiring block by removing the Electrical Connection Cover. This cover can be locked
closed by the cover locking screw (See Figure 1.1 - Cover Locking). To release the cover, rotate the
locking screw clockwise.
FI303 - Operation and Maintenance Instruction Manual
1.2
Figure 1.1 - Cover Locking
Cable access to wiring connections is obtained by one of the two conduit outlets. Conduit threads
should be sealed by means of code-approved sealing methods. The unused outlet connection
should be plugged accordingly.
The wiring block has screws, on which terminal type fork or ring can be fastened, see Figure 1.2 -
Ground Terminals.
GROUND
TERMINAL
H1 BUS
COMUNICATION
TERMINALS
OUTPUT
TERMINALS 3 OUTPUT
GROUND
TERMINAL
Figure 1.2 - Ground Terminals
For convenience there are three ground terminals: one inside the cover and two externals, located
close to the conduit entries.
The FI303 uses the 31.25 kbit/s voltage mode option for the physical signaling. All other devices on
the same bus must use the same signaling. All devices are connected in parallel along the same
pair of wires.
Various types of Fieldbus devices may be connected on the same bus.
The FI303 is powered via the bus. The limit for such devices is according to the DP/PA coupler
limitations for one bus for non-intrinsically safe requirement. In hazardous area, the number of
devices may be limited by intrinsically safe restrictions, according to the DP/PA coupler and barriers
limitations.
Installation
1.3
Figure 1.3 - Dimensional Drawing and Mounting Positions
Figure 1.4 - Output Connections
Avoid routing signal wiring close to power cables or switching equipment.
The FI303 is protected against reverse polarity, and can withstand ±35 V DC without damage, but it
will not operate when in reverse polarity.
NOTE
Please refer to the General Installation, Operation and Maintenance Procedures Manual for more details.
Dimensions are in mm (in).
FI303 - Operation and Maintenance Instruction Manual
1.4
Topology and Network Configuration
Wiring
Other types of cable may be used, other than for conformance testing. Cables with improved
specifications may enable longer trunk length or superior interface immunity. Conversely, cables
with inferior specifications may be used subject to length limitations for trunk and spurs plus possible
nonconformance to the RFI/EMI susceptibility requirements. For intrinsically safe applications, the
inductance/resistance ratio (L/R) should be less than the limit specified by the local regulatory
agency for the particular implementation.
Bus topology (See Figure 1.5 Bus Topology) and tree topology (See Figure 1.6 Tree Topology)
are supported. Both types have a trunk cable with two terminations. The devices are connected to
the trunk via spurs. The spurs may be integrated in the device giving zero spur length. A spur may
connect more than one device, depending on the length. Active couplers may be used to extend
spur length.
The total cable length, including spurs, between any two devices in the Fieldbus should not exceed
1900m.
The connection of couplers should be kept less than 15 per 250m. In following figures the
DP/PA link depends on the application needs.
Figure 1.5 - Bus Topology
Installation
1.5
Figure 1.6 - Tree Topology
Intrinsic Safety Barrier
When the Profibus converter is in an area requiring intrinsic safety, a barrier must be inserted on the
trunk. If the DP/PA coupler is already intrinsically safe, there is this necessary. Use of DF47-17
(Smar intrinsic safety barrier) is recommended.
Jumper Configuration
In order to work properly, the jumpers J1 and W1 located in the FI303 main board must be correctly
configured (See Table 1.1 - Description of the Jumpers).
J1
This jumper enables the simulation mode parameter in the AO block.
W1
This jumper enables the local adjustment programming tree.
Table 1.1 - Description of the Jumpers
Power Supply
The FI303 receives power from the bus via the signal wiring. The power supply may come from a
separate unit or from another device such as a controller or DCS.
The voltage should be between 9 to 32 Vdc for non-intrinsic safe applications.
A special requirement applies to the power supply used in an intrinsically safe bus and depends on
the type of barrier used.
Use of PS302 is recommended as power supply.
FI303 - Operation and Maintenance Instruction Manual
1.6
Installation in Hazardous Areas
WARNING
Explosions could result in death or serious injury, besides financial damage. Installation of this
converter in explosive areas must be carried out in accordance with the local standards and the
protection type adopted .Before continuing the installation make sure the certificate parameters are
In accordance with the classified area where the equipment will be installed.
The instrument modification or parts replacement supplied by other than authorized representative
of Smar is prohibited and will void the certification.
The converters are marked with options of the protection type. The certification is valid only when
the protection type is indicated by the user. Once a particular type of protection is selected, any
other type of protection can not be used.
The electronic housing and the sensor installed in hazardous areas must have a minimum of 6 fully
engaged threads. Lock the housing using the locking screw (Figure 1.1).
The cover must be tighten with at least 8 turns to avoid the penetration of humidity or corrosive
gases. The cover must be tighten until it touches the housing. Then, tighten more 1/3 turn (120) to
guarantee the sealing. Lock the covers using the locking screw (Figure 1.1).
Consult the Appendix A for further information about certification.
Explosion/Flame Proof
WARNING
In Explosion-Proof installations the cable entries must be connected or closed using metal cable
gland and metal blanking plug, both with at least IP66 and Ex-d certification.
The standard plugs provided by Smar are certified according to CEPEL certificate. If the plug
needs to be replaced, a certified plug must be used.
The electrical connection with NPT thread must use waterproofing sealant. A non-hardening
silicone sealant is recommended.
For NEMKO ATEX certificate please to follow the installation guidelines in hazardous locations
below: Group II Category 2G, Ex d, Group IIC, Temperature Class T6, EPL Gb U = 28VDC
Ambient Temperature: -20 to 60ºC for T6
Environmental Protection: IP66/687 or IP66W/687W
The electrical connection available are ½ - 14NPT and M20x1,5.
Cable entries must be connected or closed using metal cable gland and metal blanking plug,
both with at least IP66 and Ex-d certification or any appropriate ATEX approved metal cable
gland and metal blanking plug. Do not remove the transmitter covers when power is ON.
Intrinsically Safe
WARNING
In hazardous zones with intrinsically safe or non-incendive requirements, the circuit entity
parameters and applicable installation procedures must be observed.
To protect the application the transmitter must be connected to a barrier. Match the parameters
between barrier and the equipment (Consider the cable parameters). Associated apparatus
ground bus shall be insulated from panels and mounting enclosures. Shield is optional. If used, be
sure to insulate the end not grounded. Cable capacitance and inductance plus Ci and Li must be
smaller than Co and Lo of the associated Apparatus.
It is not recommended to remove the transmitter cover when the power is ON.
Section 2
2.1
OPERATION
Functional Description - Electronics Refer to the block diagram
Figure 2.1 - FI303 Block Diagram
The function of each block is described below:
D/A
Receives the signal from the CPU and converts it to an analog voltage, used by the current
control.
Current Control
Controls the current of the channel according the data received from the CPU.
Signal Isolator
Its function is to isolate the data signal between the output and the CPU.
(CPU) Central Processing Unit, RAM and PROM
The CPU is the intelligent portion of the converter, being responsible for the management and
operation of block execution, self-diagnostics and communication. The program is stored in PROM.
For temporary storage of data there is a RAM. The data in the RAM is lost if the power is switched
off, however the device also has a nonvolatile EEPROM where data that must be retained is stored.
Examples of such data are calibration, configuration and identification data.
Communication Controller
It monitors line activity, modulates and demodulates communication signals and inserts and deletes
start and end delimiters.
Power Supply
Takes power of the loop-line to power the converter circuitry.
Power Isolation
Just like the signals to and from the output section, the power to the output section must be isolated.
Display Controller
Receives data from the CPU and drives the Liquid Crystal Display.
FI303 - Operation and Maintenance Instruction Manual
2.2
Local Adjustment
Two switches that are magnetically activated. They can be activated by the magnetic tool without
mechanical or electrical contact.
Figure 2.2 - LCD Indicator
Section 3
3.1
CONFIGURATION
One of the many advantages of using Fieldbus technologies is that device configuration is
independent of the configuration software. The FI303 may be configured by a third party terminal or
operator console as Smar’s configurators ProfibusView or AssetView for FDT.
The FI303 contains three output transducer blocks, one physical block, one display transducer
block, three analog output function blocks.
Function Blocks are not covered in this manual. For further explanation and details of function
blocks, see the “Function Blocks Instruction Manual”.
The transducer block isolates the function block of the specific I/O hardware, like sensors and
actuators, for example. Transducer block controls access to I/O through manufacturer specific
implementation. This allows the transducer block to execute the algorithm, as frequently as
necessary to obtain good data from sensors without burdening the function blocks that use the data.
It also insulates the function blocks from the manufacturer specific characteristics of certain
hardware.
By accessing the hardware, the transducer block can get data from I/O or passing control data to it.
The connection between Transducer block and Input/Output Function blocks is called channel.
Normally, transducer blocks perform functions, such as linearization, characterization, temperature
compensation, control and exchange data to/from hardware.
In order to assure correct values in the offline configuration, when using download function of
Simatic PDM, please make sure you have done the upload firstly.
Offline Configuration
1. First run “Download to PG/PC” option to assure valid values.
2. Run after the Menu Device option to configure the required parameters using the related menus.
NOTE
It is not advisable to use the “Download to Device” option. This function can misconfigure the equipment.
How to Configure a Transducer Block
The transducer block has an algorithm, a set of contained parameters and a channel connecting it to
a function block.
The algorithm describes the behavior of the transducer as a data transfer function between the I/O
hardware and other function block. The set of contained parameters, it means, you are not able to
link them to other blocks, defines the user interface to the transducer block. They can be divided into
Standard and Manufacturer Specific.
The standard parameters will be present for such class of device, as pressure, temperature,
actuator, etc., whatever is the manufacturer. Oppositely, the manufacturers specific ones are
defined only by its manufacturer. As common manufacturer specific parameters, we have calibration
settings, material information, linearization curve, etc.
When deforming a standard routine as a calibration, user is conducted step by step by a method.
The method is generally defined as guide line to help the user to make common tasks. The
Configuration Tool identifies each method associated to the parameters and enables the interface
to it., linearization curve, etc.
When you perform a standard routine as a calibration, you are conducted step by step by a method.
The method is generally defined as guide line to help the user to make common tasks. The
Configuration Tool identifies each method associated to the parameters and enables the interface
to it.
Configuration
3.2
Terminal Number
It is the parameter, which makes reference to a channel value, which in its turn, is sent via internally
from the specified transducer output to function block.
It starts at channel one (1) for transducer number one until channel three (3) for transducer number
three.
The channel number of the AO block is related to the transducer’s terminal number. Channel
number 1, 2, 3 corresponds bi-univocally to the terminal block with the same number. Therefore, all
user has to do is choosing combinations: (1.1), (2.2), (3.3) for (CHANNEL, BLOCK) respectively.
Functional Diagram of the Profibus PA to Current Transducer Block
Figure 3.1 - Functional Diagram of the Profibus PA to Current Transducer Block
PROFIBUS to Current Converter Transducer Block - Parameters Description
PARAMETERS
DESCRIPTION
FINAL_VALUE
The actual value variable for the final control element in units of OUT_SCALE. Status
BAD will indicate a hardware problem.
FINAL_VALUE_SCALE
This is the output conversion of the linearisated value using the high and low scale. The
engineering unit is mA (1211).
CAL_POINT_HI
This parameter contains the highest calibrated value. This parameter indicates where
the converter should be when the setpoint is 100%. The engineering unit used by this
calibration is mA.
CAL_POINT_LO
This parameter contains the lowest calibrated value. This parameter indicates where
the converter should be when the setpoint is 0%. The engineering unit used by
calibration is mA.
CAL_MIN_SPAN
This parameter contains the minimum calibration span value allowed. This minimum
span information is necessary to ensure that when calibration is done, the two
calibrated points (high and low) are not too close together. The engineering unit used
by calibration is mA.
CONVERTER_SER_NUM
This parameter contains the converter serial number.
CONVERTER_MAN
Name of converter-manufacturer
CONVERTER_MAINT_DATE
The date of last maintenance.
FEEDBACK_VALUE
The actual final value of the final control element in units of OUT_SCALE.
TERMINAL_NUMBER
The terminal number, which references a channel value, which is sent via internal,
manufacturer-specific from AO function block to the specified transducer. It starts at
one (1) for transducer number one until three (3) for transducer number three.
TAB_ACTUAL_NUMBER
Contains the actual numbers of entries in the table. It shall be calculated after the
transmission of the table is finished.
FI303 - Operation e Maintenance Instruction Manual
3.3
PARAMETERS
DESCRIPTION
TAB_ENTRY
The index parameter identifies which element of the table is in the X_VALUE and
Y_VALUE parameter currently
TAB_MAX_NUMBER
TAB_MAX_NUMBER is the maximum size (number of X_VALUE and Y_VALUE
values) of the table in the device.
TAB_MIN_NUMBER
For device internal reasons (e.g. for calculation), sometimes it is necessary to use a
certain number of table values in minimum. This number is provided in the
TAB_MIN_NUMBER parameter.
TAB_OP_CODE
The modification of a table in a device influences the measurement or actuation
algorithms of the device. Therefore an indication of a starting and an end point is
necessary. The TAP_OP_CODE controls the transaction of the table.
0: not initialised
1: new operation characteristic, first value (TAB_INDEX=1), old curve cleared
2: reserved
3: last value, end of transmission, check table, swaps the old curve with the new
curve, actualise ACTUAL_NUMBER.
4: delete point of table with actual index (optional), sort records with increasing
Charact-Input-Value, assign new indexes, decrement CHARACT_NUMBER.
5: insert point (Charact-Input-Value relevant) (optional), sort records with increasing
Charact-Input-Value, assign new indexes. Increment CHARACT_NUMBER.
6: replace point of table with actual index (optional).
It is possible to read a table or parts of the table without start an stop an interaction
(TAB_OP_CODE 1 and 3). The start is indicated by set TAB_ENTRY to 1.
TAB_STATUS
It is common to provide a plausibility check in the device. The result of this check is
indicated in the TAB_STATUS parameter.
0: not initialised
1: good (new table is valid)
2: not monotonous increasing (old table is valid)
3: not monotonous decreasing (old table is valid)
4: not enough values transmitted (old table is valid)
5: too many values transmitted (old table is valid)
6: gradient of edge too high (old table is valid)
7: Values not excepted (old values are valid)
8: 127 reserved
> 128 manufacturer specific
TAB_X_Y_VALUE
The X_Y_VALUE parameter contains one value couple of the table
LIN_TYPE
Type of linearisation.
0 = no linearisation (mandatory)
1 = linearisation table (optional)
240 = Manufacturer specific
249 = Manufacturer specific
250 = Not used
251 = None
252 = Unknown
253 = Special
FEEDBACK_CAL
This parameter should be set with the actual output current during the calibration
procedure.
CAL_CONTROL
This parameter controls when the calibration procedure ends. It is necessary since the
user should enter the "analog current" value that he sees at the multi-meter. The device
waits for a flag that tells it when to change from TRIM mode to normal one.
ACTUATOR_ACTION
Fail-Safe position for power-loss of the actuator resp. the valve:
0 = not initialized
1 = opening (100%)
2 = closing (0%)
3 = none / remains in actual position
SP_RATE_INC
Ramp rate at which upward setpoint changes are acted on in Auto mode, in FV units
per second. If the ramp rate is set to zero or minus infinite then the setpoint will be used
immediately.
SP_RATE_DEC
Ramp rate at which downward setpoint changes are acted on in Auto mode, in FV units
per second. If the ramp rate is set to zero or plus infinite then the setpoint will be used
immediately.
SP_HI_LIM
The setpoint high limit is the highest setpoint operator entry that can be used for the
transducer block.
SP_LO_LIM
The setpoint low limit is the lowhest setpoint operator entry that can be used for the
Configuration
3.4
PARAMETERS
DESCRIPTION
transducer block.
BACKUP_RESTORE
This parameter allows to save and to restore data according to factory and user
calibration procedures. It has the following options:
1, "Factory Cal Restore",
2, "Last Cal Restore",
3, "Default Data Restore",
4, "Shut-Down Data Restore",
11, "Factory Cal Backup",
12, "Last Cal Backup",
14, "Shut-Down Data Backup",
0, "None".
XD_ERROR
XD_ERROR
Indicates the condition of calibration process according to:
{16, "Default value set"},
{22, "Applied process out of range"},
{26, "Invalid configuration for request"},
{27, "Excess correction"},
{28, "Calibration failed"}
MAIN_BOARD_SN
The electronic main board serial number.
EEPROM_FLAG
This parameter is used to indicate EEPROM saving process.
{0, “False”}
{1, “True”}
ORDERING_CODE
This array of Unsigned 8 bytes contains information about which kind of materials and
mechanical parts have been used for the device. This is part of the Ordering Code
information necessary to buy a spare unit.
Table 3.1 - Parameters Description
PROFIBUS to Current Converter Transducer Block - Parameters Table
Relative
Index
Parameter Name
Object
Type
Data Type
Store
Size
Access
Parameter
usage/Type
of Transport
Initial/Default
Value
Mandatory/
Optional
Class
VIEW
Standard Parameters
13
Additional Parameters for Transducer Block
8
FINAL_VALUE
R
DS-33
D
5
R/w
C/a
0
M
9
FINAL_VALUE_SCALE
Array
Float
S
8
R/w
C/a
4 and 20 mA
M
10
CAL_POINT_HI
S
Float
N
4
R/w
C/a
20
M
11
CAL_POINT_LO
S
Float
N
4
R/w
C/a
4
M
12
CAL_MIN_SPAN
S
Float
N
4
R
C/a
1
O
13
CONVERTER_SER_NUM
S
Unsigned32
N
4
R/w
C/a
0
O
14
CONVERTER_MAN
S
Octet String
S
16
R/w
C/a
""
O
15
CONVERTER_MAINT_DATE
S
Octet String
S
16
R/w
C/a
""
O
16
FEEDBACK_VALUE
S
DS-33
D
5
R/w
C/a
0
M
17
TERMINAL_NUMBER
S
Unsigned8
S
1
R/w
C/a
1
M
18
TAB_ACTUAL_NUMBER
See explanation about table handling
O
19
TAB_ENTRY
See explanation about table handling
O
20
TAB_MAX_NUMBER
See explanation about table handling
O
21
TAB_MIN_NUMBER
See explanation about table handling
O
22
TAB_OP_CODE
See explanation about table handling
O
23
TAB_STATUS
See explanation about table handling
O
24
TAB_X_Y_VALUE
See explanation about table handling
O
25
LIN_TYPE
See explanation about table handling
M
FI303 - Operation e Maintenance Instruction Manual
3.5
Relative
Index
Parameter Name
Object
Type
Data Type
Store
Size
Access
Parameter
usage/Type
of Transport
Initial/Default
Value
Mandatory/
Optional
Class
VIEW
26
FEEDBACK_CAL
S
Float
D
4
R/w
C/a
0
M
27
CAL_CONTROL
S
Unsigned8
N
1
R/w
C/a
0
O
28-38
NOT USED
39
ACTUATOR_ACTION
S
Unsigned8
S
1
R/w
C/a
40
SP_RATE_INC
S
float
S
4
R/w
C/a
41
SP_RATE_DEC
S
float
S
4
R/w
C/a
42
SP_HI_LIM
S
float
S
4
R/w
C/a
43
SP_LO_LIM
S
float
S
4
R/w
C/a
44
BACKUP_RESTORE
S
Unsigned8
S
1
R/w
C/a
0
O
45
XD_ERROR
S
Unsigned8
D
1
R
C/a
0x10
O
46
MAIN_BOARD_SN
S
Unsigned32
N
4
R/w
C/a
0
O
47
EEPROM_FLAG
S
Unsigned8
D
1
R/w
C/a
0
O
48
ORDERING_CODE
S
Array of
Char
S
R/w
C/a
Table 3.2 - Parameters Table
See FUNCTION BLOCKS PROFIBUS PA manual for more parameters information, by visiting our
web page on the Internet: http://www.smar.com.
CYCLIC CONFIGURATION
The profibus network master executes the equipment initialization process through the gsd file,
which has details for hardware and software revision, equipment bus timing and information on the
cyclic data exchange.
The FI303 has 3 function blocks with analog output (AOs) that the class 1 master uses to execute
the cyclic services. Users must choose what configuration best suits their application. If the AO
Block Mode is in AUTO, it will receive the value and the status of the class 1 master setpoint. In
addition, the user may alter this value via a class 2 master if the setpoint status is equal to 0x80
(“good”), and the following configurations can be chosen:
SP;
SP/CKECKBACK;
SP/READBACK/POSD;
SP/READBACK/POSD/CKECKBACK.
If the AO block is in RCAS, the equipment only receives the setpoint value and status through a
class 1 master, and the status will always be equal to 0xc4 (“IA”). The following configurations may
be chosen:
SP;
SP/CKECKBACK;
SP/READBACK/POSD;
SP/READBACK/POSD/ CKECKBACK;
RCASIN/RCASOUT;
RCASIN/RCASOUT/ CKECKBACK;
SP/READBACK/RCASIN/RCASOUT/POSD/CHECKBACK.
The example below shows the necessary steps to integrate the FI303 to a PA system. These steps
are applicable to all the equipments on Smar 303 line:
Copy the FI303 gsd file into the search directory of the PROFIBUS configurator, usually called
GSD;
Configuration
3.6
Copy the FI303 bitmap file on the search directory of the PROFIBUS configurator, usually called
BMP;
After choosing the master, define the communication rate. Do not forget that the couplers may
have the following fixed communication rates 45,45 kbits/s (Siemens) or 93,75 kbits/s (P+F) and
variable comm rates up to 12 Mbit/s as instance: SK2 and SK3 from P+F, link IM157 from
Siemns and Smar’s controllers with embedded couplers (DF95 or DF97);
Add the FI303 and specify its bus address;
Choose the configuration via parameterization with the gsd file, according to the application, as
seen previously. Notice that this choice must match the AO blocks operating mode. Under these
conditions mind the status value of the setpoint value, which should be 0x80 (Good) when in
Auto mode, and 0xc4(IA) when in Rcas. Three AO blocks may be operated in the following cyclic
order: AO_1, AO_2 e AO_3. If only 2 AOs are to be applied, there should be: configuration for
the AO_1, configuration for the AO_2 and EMPTY MODULE.
The watchdog condition may be activated, prompting the equipment to enter a fail-safe mode when
detecting a communication loss between the slave and the master equipment. As FI303 will be on a
final element, it is recommended that a fail-safe value be configured.
Using ProfibusView, AssetView FDT from Smar or Simatic PDM from Siemens, for instance, user
may configure parameters of the Transducer block. See Figure 3.2 - Function and Transducer
Blocks.
Figure 3.2 - Function and Transducer Blocks ProfibusView.
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SMAR FI303 User manual

Type
User manual

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