Marantec Comfort 390 plus Owner's manual
- Category
- Gate Opener
- Type
- Owner's manual
This manual is also suitable for
Assembly and operating instructions
Last updated: 06.2023
EN
Operator systems for collective
garages
Comfort 390 plus
www.marantec.com
2 Assembly and operating instructions, Comfort 390 plus (#178809 – EN)
Table of contents
1. Safety information ....................................3
1.1 Correct use .....................................3
1.2 Target groups ..................................3
1.3 General safety advice ............................3
2. Product information ................................. 4
2.1 Scope of delivery ................................4
2.2 Scope of delivery - rail ...........................6
2.3 Technicalspecications .........................6
2.4 Gate variations ..................................7
2.5 Example application .............................8
3. Installation ...........................................8
3.1 Safety instructions for installation ................8
3.2 Preparation for installation .......................8
3.3 Installing the drive ...............................9
3.4 Connection housing assembly ...................13
3.5 Connection ....................................14
3.6 Track controls .................................34
3.7 Completing the installation ......................42
4. Commissioning ..................................... 42
4.1 Safety instructions for commissioning ............42
4.2 Overview of the controller .......................42
4.3 Status indication ...............................43
4.4 Factory settings ...............................43
4.5 Quick programming ............................44
4.6 Function test ..................................45
4.7 Special programming ...........................46
5. Operation .......................................... 56
5.1 Safety instructions for operation .................56
5.2 Remote controls ...............................56
5.3 Release .......................................56
6. Care ................................................57
7. Maintenance ........................................57
7.1 Maintenance work by the operator ...............57
7.2 Maintenancebyqualiedspecialistpersonnel .....57
8. Disassembly ....................................... 58
9. Disposal ........................................... 58
10. Troubleshooting .................................... 58
11. Attachment .........................................61
11.1 Manufacturer’s declaration ......................61
11.2 Radio conformity ............................... 61
About this document
– Original operating manual.
– Part of the product.
– Reading and subsequent storage mandatory.
– Protected by copyright.
– No part of this manual may be reproduced without our prior
consent.
– Subject to changes which are in the interest of technical
improvements.
– All dimensions in millimetres.
– Figures are not to scale.
Safety instructions
WARNING!
Safety information regarding a danger that can lead to death or
serious injuries.
CAUTION!
Safety information regarding a danger that can lead to minor or
moderate injuries.
ATTENTION!
Safety information regarding a danger that can lead to damage or
destruction of the product.
Meaning of symbols
• Action prompt
$Check
– List, itemisation
Reference to other parts of this document
"Reference to separate documents that must be observed
Factory settings
Assembly and operating instructions, Comfort 390 plus (#178809 – EN) 3
EN
1. Safety information
WARNING!
Risk of death due to a failure to observe the operating manual!
This manual contains important information for handling the
product safely. Particular reference is made to possible dangers.
• Read this manual through carefully.
• Follow the safety instructions in this manual.
• Store the manual in an accessible location.
1.1 Correct use
The drive system is designed exclusively for opening and closing
gates in multi-bay garage.
Use is only permissible:
– On counterbalanced sectional and up-and-over doors with anti-
drop protection.
– In dry rooms.
– In technically faultless condition.
– Following correct installation.
– Incompliancewiththedatainthetechnicalspecications.
“2.3Technicalspecications”
Any other use is deemed to be improper use.
1.2 Target groups
1.2.1 Operator
The operator is responsible for the building in which the product is
used. The operator has the following tasks:
– Knowledge and safekeeping of the instruction manual.
– Instruction of all persons who use the door system.
– Ensure that the gate system is inspected and maintained
regularlybyqualiedspecialistpersonnel.
– Make sure that inspection and maintenance are documented in
the inspection logbook.
– Safe and proper keeping of the inspection logbook.
1.2.2 Specialist personnel
Qualiedspecialistpersonnelareresponsibleforassembly,
commissioning, maintenance, repair, disassembly and disposal.
Requirementsapplicabletoqualiedspecialistpersonnel:
– Knowledgeofthegeneralandspecicsafetyandaccident-
prevention regulations.
– Knowledge of the relevant electrical regulations.
– Training in the use and care of appropriate safety equipment.
– Knowledge of the application of the following standards
– EN12635(“Doorsandgates-Installationanduse”),
– EN 12453 (“Safety in use of power operated doors -
Requirements”),
– EN 12445 (“Gates - Safety in use of power operated gates -
Testmethods”).
– EN 13241-1 (“Gates - Product standard - Part 1: Products
withoutreresistanceorsmokecontrolcharacteristics”)
Electricalworkmustbeperformedbyqualiedelectricians
exclusively, in accordance with DIN VDE 0100
Requirementsapplicabletoqualiedelectricians:
– Knowledge of the basics of electrical engineering.
– Knowledge of national regulations and standards.
– Knowledge of the relevant safety regulations.
– Knowledge of this operating manual.
1.2.3 Users
Instructed users operate and care for the product.
Requirements applicable to instructed users:
– Users are instructed in relation to their work by the operator.
– Users must have been instructed on how to use the product
safely.
– Knowledge of this operating manual.
Special requirements apply to the following users:
– Children aged 8 and above.
– Persons with reduced physical, sensory or mental capabilities.
– Persons with a lack of experience and knowledge.
These users are only authorised to operate the product.
Special requirements:
– The users must be supervised.
– Users must have been instructed on how to use the product
safely.
– The users must understand the dangers involved in handling
the product.
– Children are not allowed to play with the product.
1.3 General safety advice
Persons or objects must never be moved with the aid of the gate.
In the following cases, the manufacturer accepts no liability for
damages. The guarantee on the product and accessory parts is
voided with:
– A failure to observe these operating instructions.
– Misuse and improper handling.
– Theassignmentofunqualiedpersonnel.
– Modicationsorchangestotheproduct.
– The use of spare parts that have not been produced or
approved by the manufacturer.
The product is manufactured according to the directives and
standards mentioned in the Declaration of Incorporation. The
product has left the factory in perfect condition with regard to
safety.
Batteries, accumulators, fuses and bulbs are excluded from
warranty.
Further safety information can be found in the relevant
respective sections of the document.
“3.1Safetyinstructionsforinstallation”
“4.1Safetyinstructionsforcommissioning”
“5.1Safetyinstructionsforoperation”
4 Assembly and operating instructions, Comfort 390 plus (#178809 – EN)
2. Product information
2.1 Scope of delivery
• Refer to the table for the supply package applicable to your
product variant.
Country-specicdeviationsarepossible.
Pos. Drive
11x
21x
32x
41x
Pos. Fixture
52x
61x
72x
81x
Pos. Connection elements - 01
94x
10 1x
11 1x
12 1x
13 4x
Pos. Connection elements - 02
14 6x
15 6x
16 6x
Pos. Warning signs
17 1x
18 1x
Pos. External connection housing
19 1x
20 1x
Assembly and operating instructions, Comfort 390 plus (#178809 – EN) 5
EN
Pos. External connection housing
21 1x
22 1x
Pos. Connection elements - 03
23 4x
24 1x
25 1x
26 1x
27 1x
28 2x
29 2x
30 2x
31 2x
32 4x
33 4x
34 4x
35 1x
36 1x
Pos. Connection elements - 04
37 3x
38 1x
Pos. Connection elements - 05
39 2x
40 1x
41 2x
42 1x
43 2x
44 1x
45 2x
46 2x
47 2x
6 Assembly and operating instructions, Comfort 390 plus (#178809 – EN)
2.2 Scope of delivery - rail
• Refer to the table for the supply package applicable to your
product variant.
Country-specicdeviationsarepossible.
Pos.
48 1x
Pos. #4 A B
49 1x 1x
50 1x 1x
51 1x 1x
52 2x 2x
53 1x 1x
2.3 Technical specications
Electrical specications
Rated voltage, national
variations possible* V
EU 230
JP 100
USA 120
Rated frequency* Hz 50 / 60
Current consumption* A
EU 1.1
JP 2.5
USA 2.1
Power consumption in
operation** kW 0.25
Power consumption in standby
** w approx. 3.5
Control voltage V DC 24
Protection category for motor
unit IP 20
Connection unit protection
category IP 65
Motor unit protection category II
Connection unit protection
class I
* Thedrive-specicvaluescanbefoundonthetypeplateonthe
motor unit.
** Without accessories connected
Mechanical specications
Max. push and pull force N 1,200
Nominal force N 360
Max. Travel speed mm/s 160
Openingphase,specictogate s 13.0
Ambient specications
Motor unit dimensions
135
335
360
Assembly and operating instructions, Comfort 390 plus (#178809 – EN) 7
EN
2.4 Gate variations
The scope of supply with corresponding drive rail is suitable for the
following types of gate.
Swing-out overhead door (up-and-over door)
2.4 / 1
Sectional gate
2.4 / 2
Special accessories are required for the following gate versions.
Non-swing-out overhead door
2.4 / 3
Side sectional gate
2.4 / 4
Ambient specications
Controls dimensions
450
175
235
Weight (motor unit) g 5,000
Weight (controls) g 1,200
Sound pressure level dB(A) < 70
Temperature range
°C -20
°C +60
Area of application
Swing-out overhead door
– max. gate width
– max. gate weight
mm
kg
6,000
240
single-wall sectional gate
– max. gate width
– max. gate weight
mm
kg
6,000
240
double-wall sectional gate
– max. gate width
– max. gate weight
mm
kg
6,000
240
Tilt and canopy gate
– max. gate width
– max. gate height
– max. gate weight
mm
mm
kg
6,000
2,250
240
max. Cycles per hour cph 18
max. Cycles per day cpd 300
max. Number of parking spaces 100
8 Assembly and operating instructions, Comfort 390 plus (#178809 – EN)
2.5 Example application
2.5 / 1
1
4
1
3
2
5
The gate system is an example and may vary depending on gate
type and equipment. The system shown consists of the following
components:
1 Photocell
2 Key switch
3 Post (for code buttons, transponders, etc.)
4 Signal light
5 External connection housing
"Further information regarding the accessories can be found on
the manufacturer’s website.
"For the installation and cabling of the gate sensors, control
elements and safety equipment, the relevant installation
instructions must be observed.
3. Installation
3.1 Safety instructions for installation
WARNING!
Danger due to a failure to observe the installation instructions!
This chapter contains important information for the safe
installation of the product.
• Read this chapter through carefully before installation.
• Follow the safety instructions.
•
Perform the assembly as described.
Assemblybyqualiedspecialistpersonnelonly.
“1.2.2Specialistpersonnel”
Electricalworkmustbeperformedbyqualiedelectricians
exclusively.
“1.2.2Specialistpersonnel”
– Before assembly, it is necessary to make sure that the power
supply has been and remains disconnected. Only establish the
power supply when prompted to do so in the corresponding
assembly step.
– It is essential to adhere to the local protection regulations.
– It is essential that mains supply cables and control cables are
laid separately. The controls voltage is 24 v DC.
– The gate must be in good mechanical condition:
– The gate comes to a stop in any position.
– The gate is easy to move.
– The gate opens and closes correctly.
– All pulse transmitters and control devices (e. g. remote control
buttons) must be installed within sight of the gate and at a
safe distance from the moving parts of the gate. A minimum
installation height of 1.5 metres must be observed.
– Onlyusexingmaterialthatissuitablefortherespective
construction substrate.
3.2 Preparation for installation
Before starting installation, it is essential to perform the following
work.
Scope of delivery
• Check which product variant you have, and ensure the scope of
delivery is complete.
• Make sure that a suitable drive rail is available.
• Check that you have all the accessory parts required for your
installation.
Garage
• Check whether your garage is equipped with a suitable power
connection and circuit breaker.
Assembly and operating instructions, Comfort 390 plus (#178809 – EN) 9
EN
Gate system
• Remove all unnecessary components from the gate
(e. g. cables, chains, brackets, etc.)
• Render any installations inoperable that will no longer be
needed after the operator system has been installed.
In the case of garages without a second access:
• Equip the garage gate with an emergency interlock, so that the
garage can be entered in the event of a malfunction.
If a release set is used:
• Check the correct function of the gate locks. The function of
the gate locks must never be disabled.
If a release set is not used:
• Remove the gate locks or disable the gate locks.
"When using and installing accessories, always observe the
corresponding documentation.
3.3 Installing the drive
3.3 / 1
3.3 / 2
3.3 / 2 a
ø 5
4x
10
3.3 / 2 b
ø 5
4x
10
10 Assembly and operating instructions, Comfort 390 plus (#178809 – EN)
ATTENTION!
Danger due to shaft adapter damage caused by the application
of force!
Impacts with a hammer can damage the toothing of the shaft
adapter.
• Proceed with caution when mounting the drive rail on the
motor unit.
3.3 / 3
3.3 / 3 a
1x
10
25
3.3 / 3 b
1x
10
25
3.3 / 4
1x
1x
10
WARNING!
Risk of injury due to loose components!
Falling parts can cause serious injuries.
• Secure the drive system against falling until it is securely
fastened.
3.3 / 5
ATTENTION!
Risk of damage to the door panel due to incorrect assembly!
Incorrect installation of the lintel connection plate can lead to
collision of the door panel with the drive rail.
• Make sure the top edge of the gate leaf at the highest point of
the opening track is 10 - 50 mm beneath the horizontal lower
edge of the drive rail.
• Mount the lintel connection plate for the drive rail centrally
above the gate leaf.
Assembly and operating instructions, Comfort 390 plus (#178809 – EN) 11
EN
3.3 / 10
1.
2.
1x
2x
25
3.3 / 11
3.3 / 12
5-10
1.
2.
2.
4x
20
3.3 / 13
3.3 / 6
10 - 50
ø 10
3.3 / 7
2x
2x
2x
13
3.3 / 8
1.
2.
3.
1x
1x
3.3 / 9
1.
2.
12 Assembly and operating instructions, Comfort 390 plus (#178809 – EN)
3.3 / 14
1/3
2/3
2/3
1/3
1.
2.
3.
3.3 / 15
< 90
ø 10
3.3 / 16
2x
2x
2x
13
3.3 / 17
< 1800
Assembly and operating instructions, Comfort 390 plus (#178809 – EN) 13
EN
3.4 / 3
PH2
3.4 / 4
ATTENTION!
Danger of physical damage due to incorrect assembly of the
controls!
In case of incorrectly assembled controls, malfunctions and
damage may result (e. g. malfunctioning activation, penetrating
water, or fouling).
• Adhere to the local protection regulations.
• Electrical supply cables and control cables must be laid
separately.
• Provide the lines with the matching sealing plugs to maintain
the indicated protection category of the terminal box.
• Connect all cables as described.
3.4 Connection housing assembly
3.4 / 1
4x 4x 4x
PH2
Cable opening expansion
Expanding the cable opening is only necessary if additional
systems are connected to the controls.
3.4 / 2
ø 16/20
14 Assembly and operating instructions, Comfort 390 plus (#178809 – EN)
3.5 Connection
WARNING!
Risk of fatal injuries due to electric shocks!
Contact with live parts can lead to electric shock, burns and
death.
• Ensure that the power supply is and remains disconnected
throughout any wiring work.
3.5 / 1
0.14 - 1.5 mm2
8 - 9
3.5.1 Complete overview
3.5.1 / 1
A
BC
D
A Vario circuit board
“3.5.2Variocircuitboard”
B Relays circuit board
“3.5.3Relayscircuitboard”
C Track controls circuit board
“3.5.4Trackcontrolscircuitboard”
D external switch power adapter, 24 VDC/ max.
2.5 A, supply to external elements
Assembly and operating instructions, Comfort 390 plus (#178809 – EN) 15
EN
3.5.2 Vario circuit board
3.5.2 / 1
XW40B
XW40A
XH14
F1
XN81XH89
XB01 XB50 XP15 XN85A XN85B
A
XW40C
A DIP switch programming.
The DIP switch must always be in the ON
position
F1 Fuse 6.3 A
XB01 Connection 2-wire photocell / external
photocell and pulse button
“3.5.13 2-wire photocell connection
(XB01)”
“3.5.144-wirephotocellconnection(XB01)”
“3.5.9 Potential-free button connection
(XB01)”
“3.5.10 Connection of button with power
supply(XB01)”
XB50 External control elements supply 24 V DC,
max. 100 mA
XH14 Wiping pulse connection
“3.5.22 Stairway light-timer connection
(XH14)”
XH89 ConnectionsignallightNOconguredwith
230 V
“3.5.18 Signal light connection 230 V AC
(XH89)”
XN81 Mains connection 1N~230 V
XN85A Mains connection safeguarded for motor
routing
XN85B Mains connection safeguarded for extension
module routing
XP15 Opto-sensors /contact bar connection
“3.5.16Contactbarconnection8K2(XP15)”
XW40A Motor unit connection
XW40B Expansion module connection
XW40C Lid button connection
3.5.3 Relays circuit board
3.5.3 / 1
A B
XW40B XW40A
XH19BXH19A
C D
A LED hand-held transmitter actuated
B LED output XH19A
C LED output XH19B
D LED operating display
Illuminated operation
Flashing cable break
Flashing quickly diagnostic mode
XW40A Controls / additional module connection
XW40B Controls / additional module connection
XH19A Connection of potential-free relay contact
XH19B Connection of potential-free relay contact
ATTENTION!
Risk of malfunctions due to incorrect system connection!
An incorrectly connected cable on connections XW40A and
XW40B can cause malfunctions.
• Make sure that only the Marantec bus system is connected (MS
bus).
ATTENTION!
Risk of material damage due to excessively high contact load!
Voltage that is too high can destroy the circuit board.
• Ensure that the contact load of the connection is maintained
(max. 230 V / 6 A).
16 Assembly and operating instructions, Comfort 390 plus (#178809 – EN)
Afterconnectionwiththecontrols,thedisplay(D)ashesslowly.
Perform a reset of the MS Bus modules:
“Level1,Menu8-RESET”
The control unit requires approx. 30 seconds to detect connected
modules.
The module reset is ended automatically.
The display (D) glows.
Set the desired functions:
3.5.4 Track controls circuit board
3.5.4 / 1
E F
A B
XW40B XW40A
XH19BXH19A
C D
XH13
XB53AXB53B
G H
A LED entry RED
B LED entry GREEN
C LED exit RED
D LED exit GREEN
E LED hand-held transmitter actuated
F LED output XH19A
G LED output XH19B
H LED operation
Illuminated operation
Flashing cable break
Flashing quickly diagnostic mode
XB53A Pulse button connection
Entry/exit
“3.6.1 Entry/exit button connection
(XB53A)”
XB53B Automatic function connection
“3.6.2 Special functions button
connection(XB53B)”
XH13 Signal equipment connection
Entry/exit
“3.6.3 Lamps for entry/exit connection
(XH13)”
XH19A Signal equipment connection
“3.5.19 Signal light or lamp connection
230VAC(XH19A/XH19B-relay)”
XH19B Signal equipment connection
“3.5.19 Signal light or lamp connection
230VAC(XH19A/XH19B-relay)”
Assembly and operating instructions, Comfort 390 plus (#178809 – EN) 17
EN
XW40A Controls / additional module connection
XW40B Controls / additional module connection
ATTENTION!
Risk of malfunctions due to incorrect system connection!
An incorrectly connected cable on connections XW40A and
XW40B can cause malfunctions.
• Make sure that only the Marantec bus system is connected
(MS bus).
When track controls are connected, the button input of the drive
or the controls is deactivated. Button and signal devices must be
connected directly to the track controls. The level 3 programming
menu, menu 1 for automatic feed is also deactivated. Depending
on the factory settings for the green red phase, the gate may be
moved immediately after the network is on.
3.5.5 Connection options
General
– Motor unit supply
“3.5.6Motorunitsupplyconnection(XN85A)”
– Motor unit data connection
“3.5.7Motorunitdataconnection(XW40A)”
– Mains line
“3.5.8Mainslineconnection(XN81)”
Control elements
– Button, key switch, ceiling pull switch – potential-free
“3.5.9Potential-freebuttonconnection(XB01)”
– Radio receiver, transponder, induction loop - 24 V DC
“3.5.10Connectionofbuttonwithpowersupply(XB01)”
– Radio receiver - RIB-BUS
“3.5.11Modulereceiverconnection(XB72)”
– Timer
“3.5.12Timerconnection(XB01)”
Safety elements
– Personnel door contact
“3.5.15Personneldoorcontactconnection(XP15)”
– 2-wire photocell
“3.5.132-wirephotocellconnection(XB01)”
– 4-wire photocell
“3.5.144-wirephotocellconnection(XB01)”
– Contact bar 8K2
“3.5.16Contactbarconnection8K2(XP15)”
– Opto-sensors OSE
“3.5.16Contactbarconnection8K2(XP15)”
“3.5.17Opto-sensorsconnectionOSE(XP15)”
Signal elements
– Signal light 230 V AC
“3.5.18Signallightconnection230VAC(XH89)”
“3.5.19 Signal light or lamp connection 230 V AC (XH19A /
XH19B-relay)”
– Signal lamp 24 V DC
“3.5.20 Signal light or lamp connection 24 V DC (XH19A /
XH19B–relay)”
– Lamp 230 V AC
“3.5.19 Signal light or lamp connection 230 V AC (XH19A /
XH19B-relay)”
– Lamp 24 V DC
“3.5.20 Signal light or lamp connection 24 V DC (XH19A /
XH19B–relay)”
– Lighting 230 V AC
“3.5.21 Lighting connection 230 V AC
(XH19A/XH19B–relay)”
“3.6.5Specialfunctionssignallampconnection(XH19B)”
– Stairway light timer
“3.5.22Stairwaylight-timerconnection(XH14)”
18 Assembly and operating instructions, Comfort 390 plus (#178809 – EN)
Track controls
– Entry/exit pulse
“3.6.1Entry/exitbuttonconnection(XB53A)”
– Entry/exit master function switch contact
“3.6.2Specialfunctionsbuttonconnection(XB53B)”
– Automatic function switch contact
“3.6.2Specialfunctionsbuttonconnection(XB53B)”
– Red entry lamp
– Green entry lamp
– Red exit lamp
– Green exit lamp
“3.6.3Lampsforentry/exitconnection(XH13)”
– Signal light
“3.5.21 Lighting connection 230 V AC
(XH19A/XH19B–relay)”
“3.6.5Specialfunctionssignallampconnection(XH19B)”
3.5.6 Motor unit supply connection (XN85A)
3.5.6 / 1
XN85A
XN85A
3.5.7 Motor unit data connection (XW40A)
3.5.7 / 1
XW40A
XW40
XW40A
XW40
Assembly and operating instructions, Comfort 390 plus (#178809 – EN) 19
EN
3.5.8 Mains line connection (XN81)
3.5.8 / 1
XN81
LPE N
PE
Designation Connection colour
L brown
N blue
PE green-yellow
3.5.9 Potential-free button connection (XB01)
Product examples:
– Push-button
– Key switch
– Ceiling pull switch
Possible functions:
– Pulse – open/stop/close a gate
– OPEN pulse – open a gate
– Premature closing in case of automatic feed
3.5.9 / 1
XB01
3.5.9 / 2
M19E011e
1 24 V DC / max. 50 mA
2 Pulse
Sb1 Pulse button
20 Assembly and operating instructions, Comfort 390 plus (#178809 – EN)
3.5.10 Connection of button with power supply (XB01)
Product examples:
– Radio receiver
– Transponder system
– Induction loop detector
Possible functions:
– Pulse – open/stop/close a gate
– OPEN pulse – open a gate
– Premature closing in case of automatic feed
3.5.10 / 1
XB01
3.5.10 / 2
M19E011e
1 24 V DC / max. 50 mA
2 Pulse
3GND
S1 Potential-free make contact
3.5.9 / 3
XB01
71
70
2
1
3
NO
COM
XB01
Level 5 – Special functions
Menu 1 – Programmable pulse input (terminal 1/2)
1 Pulse (only NO)
5 OPEN pulse (induction loop – only NO)
6Premature closing through actuation of button
or hand-held transmitter > 2 seconds
If track controls are connected, this input is deactivated. The
accessories must be connected to track controls.
“3.6.1Entry/exitbuttonconnection(XB53A)”
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Marantec Comfort 390 plus Owner's manual
- Category
- Gate Opener
- Type
- Owner's manual
- This manual is also suitable for
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