Toyota TNS 300 Installation Instructions Manual

INSTALLATION INSTRUCTIONS

PART NUMBER

NAVIGATION KIT

08545-52800

Yaris (RHD) - MMC

FOR

**

P1

*

R

(Production date 12/02 and 02/03)

TOYOTA NAVIGATION SYSTEM

Manual Ref. Nr. N3RP1/W-2-0 TOYOTA MOTOR CORPORATION

Yaris (P1) TNS 300

Yaris (RHD) - 3 05-05

Revision Record

Rev. N

o

Date Page Picture Update New Deleted steps

N3RP1/W-2-0

05-2005 23 27 1 20-pole connector / pin 19 -

Yaris (P1) TNS 300

Yaris (RHD) - 405-05

PRECAUTIONS

PLEASE READ THOROUGHLY THESE PRECAUTIONS BEFORE THE INSTALLATION !

• Do not pinch the rear wiring or

harness in the tightened part.

• Be sure to disconnect the negative

(-) lead from the battery terminals.

• When passing the wires through the

dashboard or other panels, use a

grommet to ensure waterproofing.

• Protect the wiring with tape when it

is passed through a hole.

• When disconnecting the connectors,

be sure to grip the connector body.

Do not tug on the wiring.

• Do not forcibly pull any car wiring

harness. Rough tugging may result

in opened connections, or a broken

wire or harness.

•

Confirm that lamps, horn, wiper and

other car accessories operate normally.

• Protect your car with fender cov-

ers, seat and so on.

• Use the correct tool when tight-

ening bolts or nuts.

• Before drilling a hole, check that

the rear of the mounting wall is

clear.

• Be sure to firmly tighten

connectors and terminals.

• Before connecting the power

wiring to the battery, check the

wiring connections, harness,

etc. to see that they are properly

secured.

• Check body and trim near area of installation to be certain

no dirt or scratches resulted from the installation.

waterproof - O.K. !!

Taping

Grommet

Insert completely

Stop it !

Yaris (P1) TNS 300

Yaris (RHD) - 5 05-05

TABLE OF CONTENTS

Precautions ..................................................................................................................................................................... 4

Application Charts .......................................................................................................................................................... 6, 7

Component Parts ............................................................................................................................................................ 8

Required Parts ................................................................................................................................................................ 9

Wiring Connection .......................................................................................................................................................... 10

Installation Overview ...................................................................................................................................................... 11

Vehicle Disassembly ....................................................................................................................................................... 12

Installation of Computer ................................................................................................................................................. 17

Wire Harness Installation ............................................................................................................................................... 20

Installation of GPS Antenna ............................................................................................................................................ 26

Installation of Navigation Disc ........................................................................................................................................ 30

Post-Installation Inspection ............................................................................................................................................ 31

Reassembling ................................................................................................................................................................. 31

In-Dash CD-Changer TM0562 (08601-00907)

Seat mount CD-Changer TM0461 (08601-00912)

Hide-Away CD-Changer TM0461 (08601-00911)

CD-Deck TF0411

(

08601-00906

)

Cassette Deck TM0300 (08690-00827)

Navi

g

ation S

y

stem TNS300

(

08545-52800

)

1

Radio-less with cassette-cluster (dummy unit) -

Dummy Radio/Cassette 08605-52811

2

Radio/Cassette MOP-unit or

-

08600-52822

-

3

Radio/Cassette + CD-Deck MOP-unit or

-

08600-52822

-

4

Radio/Cassette + CD-Changer MOP-unit

(1) -

MOP-unit

-

MOP-unit or

(2) F/K 08695-00803

08600-52822

(1) -

08600-52822

-

08600-52822

(2) F/K 08695-00803

5

Radio/Cassette + Navigation MOP -unit or

(3) -

08600-52822

(3) -

6

Radio/Cassette + CD-Deck + Navigation MOP-unit or

(3) -

08600-52822

(3) -

7

Radio/Cassette + CD-Changer + Navigation MOP-unit

(1) (3) -

MOP-unit

(3) -

08600-52822

(1) (3) -

08600-52822

(3) -

+ ADD-ON UNIT(S)

HEAD UNITCOMBINATION REQUIRED ADDITIONAL PARTS

Vehicles with UDA cassette-cluster (*)

AUDIO & NAVIGATION APPLICATION CHART

TMME-CA Division Dev. Dept. II - April 11st, 2003

Yaris MMC **P1*R

(*) Cassette-cluster: TMC 86220-52050-B0 / TMMF 86220-52040-B0 (**) CD-cluster: TMC 86220-52060-B0 / TMMF 86220-52030-B1

MOP: Factory installed option

Subwoofer PZ426-B0250-00: Under the front right hand seat (if space available)

Note (1): Under front right hand seat Note (2): Passenger seat mounting F/K 08695-00803 = Hanging seat mounting kit Note (3): Under front left hand seat

p. 1/2

In-Dash CD-Changer TM0562 (08601-00907)

Seat mount CD-Changer TM0461 (08601-00912)

Hide-Away CD-Changer TM0461 (08601-00911)

CD-Deck TF0411

(

08601-00906

)

Cassette Deck TM0300 (08690-00827)

Navi

g

ation S

y

stem TNS300

(

08545-52800

)

+ ADD-ON UNIT(S)

HEAD UNITCOMBINATION REQUIRED ADDITIONAL PARTS

AUDIO & NAVIGATION APPLICATION CHART

TMME-CA Division Dev. Dept. II - April 11st, 2003

Yaris MMC **P1*R

8

Radio-less -

Cassette-Cluster (*) +

Dummy Radio/Cassette 08605-52811

9

Radio/CD MOP-unit or

-

08600-52831

-

10

Radio/CD + Cassette-Deck MOP-unit or

-

08600-52831

-

11

Radio/CD + CD-Changer MOP-unit

(1) -

MOP-unit

-

MOP-unit or

(2) F/K 08695-00803

08600-52831

(1) -

08600-52831

-

08600-52831

(2) F/K 08695-00803

12

Radio/CD + Navigation MOP-unit or

(3) -

08600-52831

(3) -

13

Radio/CD + Cassette-Deck + Navigation MOP-unit or

(3) -

08600-52831

(3) -

14

Radio/CD + Cassette Deck + CD-Changer + MOP-unit

(1) (3) -

Navigation MOP-unit

(3) -

08600-52831

(1) (3) -

08600-52831

(3) -

15

Radio/CD + CD-Changer + Navigation MOP-unit

(1) (3) -

MOP-unit

(3) -

08600-52831

(1) (3) -

08600-52831

(3) -

Vehicles with UDA CD-cluster (**)

p. 2/2

(*) Cassette-cluster: TMC 86220-52050-B0 / TMMF 86220-52040-B0 (**) CD-cluster: TMC 86220-52060-B0 / TMMF 86220-52030-B1

MOP: Factory installed option

Subwoofer PZ426-B0250-00: Under the front right hand seat (if space available)

Note (1): Under front right hand seat Note (2): Passenger seat mounting F/K 08695-00803 = Hanging seat mounting kit Note (3): Under front left hand seat

Yaris (P1) TNS 300

Yaris (RHD) - 805-05

COMPONENT PARTS 08545-52800

3

2

8

9

1

5

6

7

10

11

No. Part name Quantity

COMPUTER 1

WIRE HARNESS 1

GPS ANTENNA 1

COMPUTER BRACKET 2

BOLT (M5x8) 4

WIRE CLAMP 2

FOAM TAPE 2

WIRE TIE 5

EARTH PLATE 1

BUTYL TAPE 4

11

10

9

8

7

6

5

3

2

1

Yaris (P1) TNS 300

Yaris (RHD) - 9 05-05

DVD-ROM

To be ordered separately.

Please refer to the list of available DVD-ROM for TNS300 Navigation System (Access to accessories).

OWNER’S MANUAL

To be ordered separately.

REQUIRED PARTS

Yaris (P1) TNS 300

Yaris (RHD) - 1005-05

WIRING CONNECTION

8P

1P

13P

8P

18P

12P

10P

Connection Method:

Splicing Connector

(Speed Sensor Wire)

Multi Display

Audio Assembly

No. Part name

COMPUTER

WIRE HARNESS

GPS ANTENNA WIRE

3

2

1

Vehicle Wire harness

Splicing Connector

(TX+ Wire)

Splicing Connector

(TX- Wire)

1

3

2

Splicing Connector

(Reverse Sensor Wire)

GPS-antenna

Yaris (P1) TNS 300

Yaris (RHD) - 11 05-05

3

2

1

13

12

INSTALLATION OVERVIEW

GPS Antenna

Splicing connectors

WIRE HARNESS SUB-ASSEMBLY - SPEED LINE (VIOLET/WHITE)

WIRE HARNESS

ANTENNA WIRE

WIRE HARNESS REVERSE SENSOR WIRE (RED/BLUE)

13

3

2

12

Yaris (P1) TNS 300

Yaris (RHD) - 1205-05

3. Remove the combination meter

assembly .

: Screw (2x)

101

2

VEHICLE DISASSEMBLY

1. Remove the glove compartment door

assembly .

: Hook (2x)

1

Fig. 1

Fig. 2

Fig. 3

FOR ANALOG METER MODELS

2. Remove the instrument cluster finish

panel .

: Clip (2x)

: Hook (6x)

3

1

3

2

101

Yaris (P1) TNS 300

Yaris (RHD) - 13 05-05

Fig. 4

4. Remove the combination meter

assembly .

: Screw (4x)

101

2

FOR DIGITAL METER MODELS

Fig. 5

6. Remove the control knobs and the

centre cluster panel .

: Screw (3x)

102

5

6

Fig. 6

5. Remove the front ashtray .

4

2

101

4

6

5

102

Yaris (P1) TNS 300

Yaris (RHD) - 1405-05

Fig. 7

Fig. 8

7. Remove the audio assembly .

: Screw (4x)

103

7

9. Remove the front pillar garnish LH.

: Clip (2x)

9

Fig. 9

8. Remove the centre lower cover .

: Hook (1x)

: Clip (2x)

: Clips (1x)

104

8

7

103

8

104

9

Yaris (P1) TNS 300

Yaris (RHD) - 15 05-05

10. Remove the speaker grill .

: Hook (5x)

10

Fig. 10

Fig. 11

11. Remove the instrument panel speaker

.

: Screw (2x)

106

11

12. Remove the kick panel (L) and the

front door scuff plate (L) .

: Hook (3x)

: Clip (5x)

13

12

Fig. 12

10

11

106

12

13

Yaris (P1) TNS 300

Yaris (RHD) - 1605-05

Fig. 13

13. Remove the passenger seat .

: Bolt (4x)

: Cover (2x)

108

107

14

Remove and discard the storage box

underneath the seat (if equipped).

27

NOTE

Fasten the bolt with specified torque

when reassembling.

CAUTION

107

14

27

108

Yaris (P1) TNS 300

Yaris (RHD) - 17 05-05

INSTALLATION OF COMPUTER

1. Slit the carpet at the computer installa-

tion position.

Fig. 14

Fig. 15

250mm

60mm

Centre

60mm

Drill File

ø10

ø5 x 14

200mm

Punch

1

2

Centre

2. Remove the carpet and drill two pre-

holes and (Ø4mm) for screws

, at the position shown.

15

2

1

15

Yaris (P1) TNS 300

Yaris (RHD) - 1805-05

4. Install the computer bracket (2x).

: Screws (2x)

15

5

3. Cut and roll some tape and apply it

to the body at the position shown in the

illustration.

11

Centre

250mm

30mm

10mm

80mm

30mm

11

Fig. 16

Fig. 17

40mm

11

5

Apply the tape to fill the clearance

between the computer bracket and

the body.

5

11

CAUTION

Be sure that the computer bracket is

in position and does not rotate when

fixing the screw. Use screws only that

match the pre-hole size.

5

CAUTION

15

Yaris (P1) TNS 300

Yaris (RHD) - 19 05-05

5.

a) Restore the carpet.

b) Fit the computer to the computer

bracket using the set bolts .

: Bolt (M5x8) (4x)

6

5

1

Fig. 18

Bracket Installing Position

1

11

6

5

Yaris (P1) TNS 300

Yaris (RHD) - 2005-05

WIRE HARNESS INSTALLATION

Fig. 20

1. Cut the foam tape into 3 large pie-

ces and 16 small pieces as shown in

the illustration.

8

X3

X16

Fig. 19

3. Route the wire harness and speed

sensor wire uppwards.

12

2

Fig. 21



WIRE SPLICING CONNECTOR

INSTRUCTIONS

2.

a) Remove appropriate amount of tape

wrapping the vehicle side harness to be

connected.

b) Insert the vehicle harness to be con-

nected securely into the guide slit.

c) After inserting the vehicle side harness

into the guide slit, fix the splicing con-

nector , and lock it securely using a

plier until the connector clicks.

17

16

17

16

18

8

12

2

17

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Toyota TNS 300 Installation Instructions Manual

Toyota TNS 300 Installation Instructions Manual

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