2. Stahl
  3. 6121 Series

Stahl 6121 Series Operating Instructions Manual

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Operating instructions
Additional languages www.r-stahl.com
EN
Floodlight
Series 6121
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Floodlight
Series 6121
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Contents
1 General Information ............................................................................................3
1.1 Manufacturer .......................................................................................................3
1.2 Information regarding the operating instructions .................................................3
1.3 Further documents ..............................................................................................3
1.4 Conformity with standards and regulations .........................................................3
2 Explanation of the symbols .................................................................................4
2.1 Symbols in these operating instructions .............................................................4
2.2 Warning notes .....................................................................................................4
2.3 Symbols on the device ........................................................................................5
3 Safety notes ........................................................................................................5
3.1 Operating instructions storage ............................................................................5
3.2 Safe use ..............................................................................................................5
3.3 Intended Use .......................................................................................................5
3.4 Modifications and alterations ..............................................................................5
4 Function and device design ................................................................................6
4.1 Function ..............................................................................................................6
4.2 Device design .....................................................................................................6
5 Technical data .....................................................................................................7
6 Transport and storage .......................................................................................10
7 Mounting and installation ..................................................................................11
7.1 Dimensions / fastening dimensions ..................................................................11
7.2 Mounting / dismounting, operating position ......................................................12
7.3 Installation .........................................................................................................15
8 Commissioning .................................................................................................20
9 Operation ..........................................................................................................21
9.1 Troubleshooting ................................................................................................21
10 Maintenance and repair ....................................................................................21
10.1 Maintenance .....................................................................................................21
10.2 Repair ...............................................................................................................24
10.3 Returning the device .........................................................................................24
11 Disposal ............................................................................................................24
12 Accessories and Spare parts ...........................................................................25
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General Information
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Floodlight
Series 6121
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1 General Information
1.1 Manufacturer
1.2 Information regarding the operating instructions
ID-No.: 224476 / 6121605300
Publication Code: 2018-04-05·BA00·III·en·05
The original instructions are the English edition.
They are legally binding in all legal affairs.
1.3 Further documents
• Data sheet
For documents in additional languages, see www.r-stahl.com.
1.4 Conformity with standards and regulations
See certificates and EC Declaration of Conformity: www.r-stahl.com.
The device has IECEx approval. See IECEx homepage: http://iecex.iec.ch/
R. STAHL Schaltgeräte GmbH
Am Bahnhof 30
74638 Waldenburg
Germany
R. STAHL (P) LTD., Plot No. - 5
Malrosapuram Road, Sengundram Indl. Area
Singaperumal Koil, Kancheepuram Dist.,
Tamil Nadu – 603 204, INDIA
Phone:
Fax:
Internet:
E-mail:
+49 7942 943-0
+49 7942 943-4333
www.r-stahl.com
[email protected]
Phone:
Fax:
Internet:
E-mail:
+91 44-30 600 600
+91 44-30 600 700
www.rstahl.net
[email protected]
R. STAHL Schaltgeräte GmbH
Business Unit Lighting & Signalling
Nordstr. 10
99427 Weimar
Germany
Phone:
Fax:
Internet:
E-mail:
+49 3643 4324
+49 3643 4221-76
www.r-stahl.com
[email protected]
Explanation of the symbols
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Floodlight
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2 Explanation of the symbols
2.1 Symbols in these operating instructions
2.2 Warning notes
Warnings must be observed under all circumstances, in order to minimize the risk due to
construction and operation. The warning notes have the following structure:
• Signalling word: DANGER, WARNING, CAUTION, NOTICE
• Type and source of danger/damage
• Consequences of danger
• Taking countermeasures to avoid the danger or damage
Symbol Meaning
Tips and recommendations on the use of the device
General danger
Danger due to explosive atmosphere
Danger due to energised parts
DANGER
Danger to persons
Non-compliance with the instruction results in severe or fatal injuries to
persons.
WARNING
Danger to persons
Non-compliance with the instruction can result in severe or fatal injuries to
persons.
CAUTION
Danger to persons
Non-compliance with the instruction can result in light injuries to persons.
NOTICE
Avoiding material damage
Non-compliance with the instruction can result in material damage to the device and / or
its environment.
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Safety notes
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Floodlight
Series 6121
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2.3 Symbols on the device
3 Safety notes
3.1 Operating instructions storage
• Read the operating instructions carefully and store them at the mounting location of
the device.
• Observe applicable documents and operating instructions of the devices to be
connected.
3.2 Safe use
• Read and observe the safety notes in these operating instructions!
• Observe characteristic values and rated operating conditions on the rating and data
plates!
• Observe additional information plates on the device!
• Use the device in accordance with its intended and approved purpose only!
• We cannot be held liable for damage caused by incorrect or unauthorized use or by
non-compliance with these operating instructions.
• Before installation and commissioning, make sure that the device is not damaged!
• Work on the device (installation, maintenance, overhaul, repair) may only be carried
out by appropriately authorized and trained personnel.
3.3 Intended Use
The luminaire is equipment
• for lighting areas, work spaces and objects
• can be used indoors and outdoors
• for stationary mounting
• for use in Zones 1, 21, 2, 22 and in the safe area
3.4 Modifications and alterations
Symbol Meaning
05594E00
CE marking according to the currently applicable directive.
02198E00
According to marking, device approved for hazardous areas.
DANGER
Explosion hazard due to modifications and alterations to the device!
Non-compliance results in severe or fatal injuries.
• Do not modify or alter the device.
No liability or warranty for damage resulting from modifications and
alterations.
Function and device design
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4 Function and device design
4.1 Function
• for lighting areas, work spaces and objects
• for halogen lamps, high-pressure sodium lamps and metal halide lamps.
4.2 Device design
DANGER
Explosion hazard due to improper use!
Non-compliance results in severe or fatal injuries.
• Use the device only according to the operating conditions described in
these operating instructions.
DANGER
Explosion hazard due to improper use!
Non-compliance results in severe or fatal injuries.
• Use the device only in accordance with the operating conditions
described in these operating instructions.
• Use the device only for the intended purpose specified in these
operating instructions.
16696E00
1 - Lamp enclosure 4 - Ballast enclosure
2 - Opening for replacing lamps 5 - Opening for connecting the luminaire
3 - Mounting bracket 6 - Cable gland
6
6
4
2
1
3
5
5
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Technical data
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Floodlight
Series 6121
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5 Technical data
Explosion Protection
Global (IECEx)
Gas and dust IECEx BVS 14.0071X
Ex de IIB + H
2
T* Gb
Ex de IIC T* Gb
Ex tb IIIC T* °C Db
* temperature classes and surface temperatures see technical data
Europe (ATEX)
Gas and dust BVS 14 ATEX E 110 X
E II 2 G Ex de IIB + H
2
T* Gb
E II 2 G Ex de IIC T* Gb
E II 2 D Ex tb IIIC T* °C Db
* temperature classes and surface temperatures see technical data
Certifications and certificates
Certificates IECEx, ATEX, Kazakhstan (TR), Russia (TR), Belarus (TR), India (PESO)
Ship approval BV
only for 6121/1312-2151-....-...-..3-. and 6121/1312-2251-....-...-..3-.
150 W and 250 W HID, broad beam with spezialised bracket and armoured
cable between lamp enclosure and ballast enclosure.
Technical Data
Electrical data
Lamps
Ballast
Rated operational
voltage U
e
QT IEC 60357
HIT IEC 61167
HST IEC 60662
QT without
HIT / HST magnetical ballast
Lamps
QT HIT HST
500 W 150 W 250 W 400 W 150 W 250 W 400 W
230 (+/- 6%) V AC,
50 Hz
xxxxxxx
240 (+/- 6%) V AC,
50 Hz
xxxxxx
208 (+/- 6%) V AC,
60 Hz
xxxx
220 (+/- 6%) V AC,
60 Hz
xxxxxxx
240 (+/- 6%) V AC,
60 Hz
xxxxxx
Technical data
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Current consumption
Technical Data
Lamp
Lamp
power
Supply
current
in A
220 ... 230 V AC/DC 0, 50, 60Hz
QT 500 W 2.17
Compensated Uncompensated
Lamp
Lamp
power
Power
factor
cos φ
Supply
current
in A
Inrush
current
in A
Power
factor
cos φ
Supply
current
in A
Inrush
current
in A
230 V AC, 50 Hz
HIT / HST 150 W 0.95 0.79 1.50 0.40 1.80 2.70
HIT / HST 250 W 0.92 1.30 2.00 0.40 3.00 4.20
HIT 400 W 0.93 2.00 2.40 0.43 4.20 5.80
HST 400 W 0.91 2.10 2.50 0.43 4.45 6.00
240 V AC, 50 Hz
HIT / HST 150 W 0.96 0.76 1.50 0.40 1.80 2.70
HIT / HST 250 W 0.94 1.23 2.00 0.40 3.00 4.20
HIT 400 W 0.96 1.90 2.40 0.43 4.20 5.80
HST 400 W 0.92 2.00 2.50 0.43 4.45 6.00
208 V AC, 60 Hz
HIT / HST 150 W 0.94 0,80 1.50 0.42 1.80 2.70
HIT 400 W 0.97 1,90 2.50 0.44 4.20 5.80
HST 400 W 0.96 2,30 2.80 0.44 4.45 6.00
220 V AC, 60 Hz
HIT / HST 150 W 0.96 0.75 1.50 0.42 1.80 2.70
HIT / HST 250 W 0.90 1.50 2.00 0.40 3.00 4.20
HIT 400 W 0.98 1.80 2.40 0.44 4.20 5.80
HST 400 W 0.98 2.20 2.70 0.44 4.45 6.00
240 V AC, 60 Hz
HIT / HST 150 W 0.97 0.68 1.50 0.42 1.80 2.70
HIT / HST 250 W 0.91 1.35 2.00 0.40 3.00 4.20
HIT 400 W 0.97 1.60 2.30 0.44 4.20 5.80
HST 400 W 0.98 2.00 2.60 0.44 4.45 6.00
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Technical data
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Floodlight
Series 6121
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Inrush current max. light fittings per circuit breaker with the maximum network impedance
of 1 Ohm:
Energy efficiency
class
EEI A2
Connection cable
between enclosure
and connection box
prewired with special ignition silicone cable - armoured or unarmoured
Ambient conditions
Temperature class,
max. surface
temperature
Ambient
temperature,
gas group
Technical Data
compensated uncompensated
QT HIT/HST HIT/HST
500 W 150 W 250 W 400 W 150 W 250 W 400 W
B10A 4 532211
B16A 7 853421
B20A 9 1064532
B25A 11 1285642
C10A 4 753421
C16A 7 1174632
C20A 9 1495743
C25A 11 17117954
Lamp Lamp
power
Temperature class max. surface temperature
T
a
( +50 °C T
a
( +60 °C T
a
= +40 °C T
a
= +60 °C
QT 500 W T3 T3 +158 °C +178 °C
HIT / HST 150 W T4 T4 +86 °C +106 °C
HIT / HST 250 W T4 T3 +120 °C +140 °C
HIT / HST 400 W T3 T3 +152 °C +172 °C
Lamp Lamp
power
Ambient
temperature
Gas
group
Note
QT 500 W T
a
= -20 ... +60 °C IIC
T
a
= -60 ... +60 °C IIB + H
2
HIT /
HST
150 W,
250 W
T
a
= -20 ... +60 °C IIC
T
a
= -60 ... +60 °C IIB + H
2
lamp start at
T
a
) -35 °C
400 W T
a
= -20 ... +60 °C IIC
T
a
= -60 ... +60 °C IIB + H
2
lamp start at
T
a
) -35 °C
Transport and storage
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Alternative material:
Bracket:
• stainless steel SS304 (1.4301 or V2A) without powder-coated
For further technical data, see www.r-stahl.com.
6 Transport and storage
• Transport and store the device only in the original packaging.
• Store the device in a dry place (no condensation) and vibration-free.
• Do not drop the device.
Mechanical data
Degree of protection IP66 (IEC 60529)
Protection class I
Enclosure material seawater-resistant cast aluminium (AlSiMg) (LM25)
Material cover lamp
enclosure
Brass powder-coated
Colour Standard single powder-coated,
Offshore double powder-coated, RAL 7032, other on request
Bracket Standard: sheet steel, single powder coated
Offshore: stainless steel SS316L (1.4404 or. V4A) without powder-coating
Mounting / Installation
Operating position Horizontal mounting
Cable entry HIT / HST
3x M20x1.5 with 1 cable gland and 2 stopping plugs or
3x M25x1.5 with 1 cable gland and 2 stopping plugs
QT
2x M20x1.5 with 1 cable gland and 1 stopping plug or
2x M25x1.5 with 1 cable gland and 1 stopping plug
Connection L + N + PE, max. 4 mm
2
or max. 6mm
2
Technical Data
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Series 6121
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7 Mounting and installation
7.1 Dimensions / fastening dimensions
DANGER
Explosion hazard due to incorrect installation of the device!
Non-compliance results in severe or fatal injuries.
• Carry out installation strictly according to the instructions and national
safety and accident prevention regulations to maintain the explosion
protection.
• Select and install the electrical device so that explosion protection is not
affected due to external influences, i.e. pressure conditions, chemical,
mechanical, thermal and electric impact such as vibration, humidity and
corrosion (see IEC/EN 60079-14).
• The device must only be installed by trained qualified personnel who is
familiar with the relevant standards.
NOTICE
Malfunction or device damage caused by condensation.
Non-compliance can result in material damage!
• operate the luminaire continuously or periodically over extended periods of time.
• avoid thermal bridges.
Dimensional Drawings (All Dimensions in mm [inches]) - Subject to Alterations
6121/1 Floodlight,
Halogen (QT)
6121/1 Floodlight,
Halogen metal halide lamps (HIT),
High pressure sodium lamps (HST)
18558E00
18557E00
6121/13..-....-....-...-..3-.
6121/13..-....-....-...-..4-.
[]3 x ø 0,51
3 x ø 13
250 [9,84]
400 [15,75]
6 0 [2 ]8 6,77
370 [14,57]
520 [20,47]
540 [21,26]
285 [11,22]
Mounting and installation
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7.2 Mounting / dismounting, operating position
• Mount the floodlight in a suitable position using the bracket (torque value for fixing
screw bracket to floodlight M8 = 8 Nm and for M10 = 10 Nm).
• Use suitable screws.
• Observe the weight of the floodlight.
DANGER
Explosion hazard due to inadmissible heating!
Non-compliance results in severe or fatal injuries.
• Avoid external heat sources and/or direct sunlight (risk of change of
temperature class or change of maximum permissible surface
temperature).
• Do not exceed the maximum ambient temperature due to external heat
sources (premature failure of equipment).
The light fitting is suitable for wall and ceiling mounting.
Outdoors, the mounting position with cable outlet at top is not allowed.
NOTICE
Risk of overheating due to high thermal radiation!
Possible material damage!
• Maintain a minimum distance of 0.5 m to the lighting object.
Selection Table
Lamps Lamp holder Lamp wattage Weight
kg
QT E40 500 W 24.000
HIT / HST E40 150 W 30.500
HIT / HST E40 250 W 31.500
HIT / HST E40 400 W 33.900
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Floodlight
Series 6121
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Mounting the floodlight with halogen lamp QT
• minimum mounting angle
• maximum mounting angle
16677E00
16679E00 16681E00
Wall mounting Ceiling mounting Ground mounting
16678E00
16680E00
16682E00
Wall mounting Ceiling mounting Ground mounting
Mounting and installation
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Mounting of floodlight with halogen metal halide lamp HIT und
high-pressure sodium lamp HST
• minimum mounting angle
• maximum mounting angle
16662E00
16664E00
16666E00
Wall mounting Ceiling mounting Ground mounting
16663E00
16665E00 16667E00
Wall mounting Ceiling mounting Ground mounting
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Series 6121
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Mounting of accessories
7.3 Installation
7.3.1 Opening and Closing of the Enclosure
16597E00
(1) Ring eye for additional prevention of dropping the device
(2) Wall bracket for ceiling, wall or floor mounting
(3) Anti-glare frame
(4) Protective wire grid
(5) Lamp
DANGER
Explosion hazard due to hot built-in components!
Accidents or fatal injury are almost certain to happen!
• Only open the enclosure in switched-off state.
• The device must be allowed to cool down for at least 15 minutes before
opening it.
DANGER
Risk of electric shock!
Risk of fatal injuries!
• Luminaires without switch must not be opened when they are supplied
with power (see information plate on the lock)!
1
2
3
4
5
Mounting and installation
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Lamp enclosure
Connection enclosure HIT/HST variant
Recommendation
Opening and closing of the floodlight by using a opener from
R. STAHL Schaltgeräte GmbH.
16995E00
16994E00
16703E00
Opening
• Loosen the safety screw (1).
• Unscrew the cover (2).
Proceed in reverse order to close.
• Screw down the cover (2) up to gentle compression of
the „O“-ring.
• Tighten the safety screw (1) (tightening torque 1 Nm).
16704E00
Opening
• Loosen the safety screw (1).
• Unscrew the cover (2).
Proceed in reverse order to close.
• Screw down the cover (2) up to gentle compression of
the „O“-ring.
• Tighten the safety screw (1) (tightening torque 1 Nm).
2
1
2
1
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Floodlight
Series 6121
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Connection enclosure QT variant
7.3.2 Cable entries
Please observe the tightening torque for luminaires with installed cable glands and
stopping plugs from R. STAHL Schaltgeräte GmbH.
Versions
Opening
• Loosen the screws (1)
• Remove the cover (2).
Proceed in reverse order to close.
• Place the cover (2).
• Tighten the screws (1) (tightening torque 2.5 Nm).
Tightening torque
Connection thread Pressure screw
Cable gland 8161
M20 x 1.5 2.3 Nm 1.5 Nm
M25 x 1.5 3.0 Nm 2.0 Nm
Stopping plugs 8290
M20 x 1.5 1.0 Nm
M25 x 1.5 1.5 Nm
Version spring clamp terminal up to 4 mm
2
or spring clamp terminal up to 6 mm
2
19927E00
1 Cable entry for factory wiring
(lamp enclosure – connection
enclosure)
2 Cable entry for customer
wiring (electrical connection)
3 Connection terminal
4 Stopping plugs (possibility to
use an additional cable entry)
5 Stopping plugs (possibility to
use an additional cable entry)
2
1
1
2
3
4
5
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Luminaires with approved cable glands and stopping plugs; not supplied by
R. STAHL Schaltgeräte GmbH
Please note:
• the required dust resistance!
• the required type of protection!
• the required temperature resistance!
• the IP degree of protection according to the rating plate!
• the operating instructions of the cable glands and stopping plugs!
• the required tightening torques!
• the range of the permissible cable diameter!
7.3.3 Electrical connections
Electrical connection
Observe the maximum clamping possibility of the connecting terminals
(see chapter "Technical data").
Note:
• Clamping must be carried out precisely!
• Do not clamp any part of the conductor insulation!
• Do not interchange the conductors!
• Observe the technical regulations when connecting the conductor!
• Clamp the conductor firmly.
Version 6121/....-....-....-...-88.-. for 230/240 V 50/60 Hz
19928E00
1 Cable entry for factory wiring
(lamp enclosure – connection
enclosure)
2 Cable entry for customer
wiring (electrical connection)
3 Connection terminal
4 Stopping plugs (not possible
using an additional cable
entry)
5 Stopping plugs (possibility to
use an additional cable entry)
WARNING
Cable glands and stopping plugs which are not approved.
Explosion protection is impaired!
• Only use separately certified cable glands and stopping plugs.
1
2
4
5
3
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Series 6121
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EN
Connection terminals
Connection terminal only for version 6121/....-....-....-...-88.-.
Note:
• Multi tapping 230 V / 240 V with 50 Hz / 60 Hz is possible at site.
• Must change the tappink in terminal (link), which is provided in the EX e chamber,
according to the power supply requirements, as shown in the picture below.
Standard Spring clamp
terminals up to 4 mm
2
Optional Spring clamp
terminal up to 6 mm
2
16653E00
16658E00
Link frequenzy (up to 2,5 mm
2
)
18484E00
Z - Z
50
at mains frequency 50 Hz
Z - Z
60
at mains frequency 60 Hz
Connection mains (up to 6 mm
2
)
PE protective conducter
N neutral conducter
L phase
Link mains (up to 6 mm
2
)
L - L
230
at mains voltage 230 V
L - L
240
at mains voltage 240 V
N
L1
E
N
L1
E
3-pole
L1 = phase
N = neutral conductor
PE = protective conductor
Z
50
N
L
240
Z
Z
60
L
L
230
PE
Commissioning
20
224476 / 6121605300
2018-04-05·BA00·III·en·05
Floodlight
Series 6121
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
EN
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EN
EN
EN
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EN
7.3.4 Insert lamp
The lamp
• must be identical to the data on the rating plate.
• must be carefully inserted through the side opening into the enclosure.
• must be screwed firmly into the lamp holder.
8 Commissioning
Before commissioning, ensure that
• the device has been installed according to regulations.
• the power supply voltage and the rated operational voltage are identical.
• the required cable diameter for cable glands has been used.
• the cable entries and stopping plugs have been securely tightened.
• the cables are correctly connected.
• the connection has been performed correctly.
• all screws and nuts are tightened according to regulations.
• the connection chamber is clean.
• the device is not damaged.
Open the lamp enclosure (see chapter
"Opening and closing of the enclosure")
• Unscrew the screws (1).
• Unscrew the cover (2).
Insert the lamp
• Screw the lamp (4) hand-tight into
the lamp holder.
Close the lamp enclosure
• Screw down the cover (2) up to
gentle compression of the „O“-ring.
• Tighten the screws (1) firmly
(tightening torque 1 Nm).
DANGER
Explosion hazard due to incorrect installation!
Non-compliance results in severe or fatal injuries.
• Check the device for proper installation before commissioning.
• Comply with national regulations.
NOTE
Early failures due to incorrect connection!
Possible material damage!
• For version 6121/....-....-....-...-88.-. only. Check the link for mains voltage and
mains frequency (see chapter „Electrical connection“).
1
2
4
/