General International 75-700 M1 User manual

Type
User manual
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as poten-
tial hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that
may result from improper use of its equipment.
1. Do not operate the drill press when tired, distracted, or
under the effects of drugs, alcohol or any medication
that impairs reflexes or alertness.
2. The work area should be well lit, clean and free of
debris.
3. Keep children and visitors at a safe distance when the
drill press is in operation; do not permit them to ope-
rate the drill press.
4. Childproof and tamper proof your shop and all
machinery with locks, master electrical switches and
switch keys, to prevent unauthorized or unsupervised
use.
5. Stay alert! Give your work your undivided attention.
Even a momentary distraction can lead to serious
injury.
6. Fine particulate dust is a carcinogen that can be haz-
ardous to health. Work in a well-ventilated area and
whenever possible use a dust collector and wear eye,
ear and respiratory protection devices.
7. Do not wear loose clothing, gloves, bracelets, neck-
laces or other jewelry while the drill press is in opera-
tion.
8. Be sure that adjusting wrenches, tools, drinks and
other clutter are removed from the machine and/or
the table surface before operating.
9. Keep hands well away from the drill bit and all moving
parts. Use a hold-down or clamp to secure the stock,
and use a brush, not hands, to clear away chips and
dust.
10. Be sure that the drill bit is securely installed in the
chuck before operation.
11. Be sure the drill bit has gained full operating speed
before beginning to drill.
12. Always use a clean, properly sharpened bit. Dirty or
dull bits are unsafe and can lead to accidents.
13. Use suitable work piece support if the work piece does
not have a flat surface.
14. Do not push or force the bit into the stock. The drill will
perform better and more safely when working at the
rate feed for which it was designed.
15. Avoid working from awkward or off balance positions.
Do not overreach and keep both feet on floor.
16. Keep guards in place and in working order. If a guard
must be removed for maintenance or cleaning be
sure it is properly re-attached before using the tool
again.
17. Never leave the machine unattended while it is run-
ning or with the power on.
18. Use of parts and accessories NOT recommended by
GENERAL® INTERNATIONAL may result in equipment
malfunction or risk of injury.
19. Never stand on machinery. Serious injury could result
if the tool is tipped over or if the drill bit is unintention-
ally contacted.
20. Always disconnect the tool from the power source
before servicing or changing accessories such as bits,
or before performing any maintenance, cleaning, or if
the machine will be left unattended.
21. Make sure that the switch is in the “OFF” position before
plugging in the power cord.
22. Make sure the tool is properly grounded. If equipped
with a 3-prong plug, it should be used with a three-
pole receptacle. Never remove the third prong.
23. Do not use this drill press for other than its intended
use. If used for other purposes, GENERAL® INTERNA-
TIONAL disclaims any real implied warranty and holds
itself harmless for any injury, which may result from
that use.
5
ELECTRICAL REQUIREMENTS
*5281',1*,16758&7,216
In the event of an electrical malfunction or short circuit,
grounding reduces the risk of electric shock. Though
equipped with a 220V 3 phase motor, due to the elec-
tronic frequency inverter this machine is wired for 110V
single phase operation and is equipped with a 3-con-
ductor cord and a 3-prong grounding plug
to fit a
grounded type receptacle
. Do not remove the 3rd
prong (grounding pin) to
make it fit into an old 2-hole wall socket or extension
cord. If an adaptor plug is used
, it must be attached
to the metal screw of the receptacle.
Note: The use of an adaptor plug is illegal in some
areas. Check your local codes. If you have any doubts
or if the supplied plug does not correspond to your
electrical outlet, consult a qualified eletrician before
proceeding.
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRE-
SPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN
NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A
QUALI-FIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of
handling the amperage draw from your machine, as
well as any other machines that could be operating on
the same circuit. If you are unsure, consult a qualified
electrician. If the circuit breaker trips or the fuse blows
regularly, your machine may be operating on a circuit
that is close to its amperage draw capacity. However,
if an unusual amperage draw does not exist and a
power failure still occurs, contact a qualified technician
or our service department.
(;7(16,21&25'6
If you find it necessary to use an extension cord with
your machine, use only 3-wire extension cords that have
3-prong grounding plug and a matching 3-pole recep-
tacle that accepts the tool’s plug. Repair or replace a
damaged extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage
listed on the motor I.D. plate. An undersized cord will
cause a drop in line voltage resulting in loss of power
and overheating. The accompanying chart shows the
correct size extension cord to be used based on cord
length and motor I.D. plate amp rating. If in doubt, use
the next heavier gauge. The smaller the number, the
heavier the gauge.
IN THE EVENT OF A MALFUNTION DO NOT OPEN OR
ATTEMPT TO REPAIR THIS ELECTRONIC INVERTER
.
CONTACT A LICENSED ELECTRICIAN OR QUALI-
FIED REPAIR PERSON TO INSPECT AND REPAIR THE
INVERTER. FAILURE TO COMPLY CAN LEAD TO SERI-
OUS PERSONAL INJURY INCLUDING ELECTROCU-
TION AND/OR DAMAGE TO THE INVERTER AND THE
MOTOR.
6
7$%/(0,1,080*$8*()25&25'
AMPERE
RATING
727$//(1*7+2)&25',1)((7
110 VOLTS 25 FEET 50 FEET 100 FEET 150 FEET
220 VOLTS 50 FEET 100 FEET 200 FEET 300 FEET
AWG
< 5
------->
18 16 16 14
6 TO 10
------->
18 16 14 12
10 TO 12
------->
16 16 14 12
12 TO 16
------->
14 12 * NR * NR
* NR = Not Recommended
17” ELECTRONIC VARIABLE SPEED DRILL PRESS
75-700 M1
,'(17,),&$7,212)0$,13$576$1'&20321(176
5,*+76,'( VIEW
ELECTRONIC INVERTER
DEPTH STOP
LASER POINTER
TABLE LOCK HANDLE
CHUCK
7
PULLEY CASE COVER
DIGITAL SPEED DISPLAY
VARIABLE SPEED CONTROLLER
START BUTTON
STOP BUTTON
CHUCK GUARD
TABLE
COLUMN
BASE
COLUMN FLANGE
RACK
TABLE HEIGHT ADJUSTMENT HANDLE
DOWNFEED HANDLES
MOTOR
BELT TENSION ADJUST LEVER
PULLEY CASE COVER SCREW
/()76,'(VIEW
8
or
or
This model 75-700 electronic variable speed drill press is designed for precision drilling applications in both wood
and metal. This unit includes all the basic functions and features found on most standard drill presses and offers the
user the added benefit of variable speed control.
Featuring a front mounted digital spindle speed display the unit is equipped with two speed ranges. By changing
the positioning of the drive belt from one set of pulleys to the other, the user can select a speed range, Low (280-
1140 rpm) or High (800-3200 rpm) depending on the drilling application.
Speed change within each range is variable and can be controlled using a speed control knob mounted to the
front of the drill press, thereby allowing the user to dial in the required speed based on workpiece material, drill bit
size and drill bit material. By drilling at the correct speed the 75-700 can provide cleaner smoother holes with less
tear-out and help prevent premature drill bit wear by limiting heat build-up.
UNPACKING
BASIC FUNCTIONS
Carefully unpack and remove the drill press compo-
nents from the box and check for damaged or missing
items as per the list of contents below.
NOTE: Please report any damaged or missing items to your
General® International distributor immediately.
LIST OF CONTENTS QTY
DRILL PRESS HEAD .........................................................1
LASER POINTER ..............................................................1
HEX BOLT .......................................................................4
LOCK WASHER...............................................................4
TABLE LOCK HANDLE ....................................................1
CHUCK ...........................................................................1
DOWN FEED HANDLE ....................................................3
TABLE HEIGHT ADJUSTMENT HANDLE ...........................1
CHUCK GUARD .............................................................1
COLUMN .......................................................................1
ARBOR ...........................................................................1
DRIFT KEY .......................................................................1
CHUCK KEY ...................................................................1
3 MM ALLEN KEY ...........................................................1
5 MM ALLEN KEY ...........................................................1
TABLE BRACKET ..............................................................1
TABLE .............................................................................. 1
BASE ...............................................................................1
$'',7,21$/5(48,5(0(176)256(783
• Extra person for help with lifting
• 14 and 17 socket or open end wrenches
• 24 mm socket wrench or adjustable wrench
• Phillips head screwdriver
9
PLACEMENT WITHIN THE SHOP / ESTABLISHING A SAFETY ZONE
PLACEMENT WITHIN THE SHOP
This machine should be installed and operated only on
a solid, flat and stable floor that is able to support the
weight of the sander (275 lbs - 125 kg) and the operator.
Using the dimensions shown as a guideline, plan for
placement within your shop that will allow the operator
to work unencumbered and unobstructed by foot traffic
(either passing shop visitors or other shop workers) or
other tools or machinery.
ESTABLISHING A SAFETY ZONE
For shops with frequent visitors or multiple operators, it is
advisable to establish a safety zone around shop machi-
nery. A clearly defined “no-go” zone on the floor around
each machine can help avoid accidents that could
cause injury to either the operator or the shop visitor. It is
advisable to take a few moments to either paint (using
non-slip paint) or using tape, define on the floor the limits
or perimeter of each machines safety zone. Take steps to
ensure that all operators and shop visitors are aware that
these areas are off limits whenever a machine is running
for everyone but the individual operating the unit.
INSTALL THE COLUMN TO THE BASE
5(029(7+(&2/8015,1*$1'5$&.
ASSEMBLY INSTRUCTIONS
SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COM-
PLE-TED THE INSTALLATION AND ASSEMBLY STEPS. DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL INSTRUCTED
TO DO SO.
Before assembling the drill press, clean the protective coating from all surfaces (where applicable) using a rag
dipped in kerosene, mineral spirits or paint thinner. (Dispose of potentially flammable solvent-soaked rags accord-
ing to manufacturer’s safety recommendations.) Avoid rubbing painted surfaces, as many solvent-based products
will remove paint.
Place the base on a flat surface and secure the col-
umn to the base with the 4 hex bolts and lock washers
, using a 17 mm socket wrench or open end wrench .
Loosen the screw on the column ring to remove col-
umn ring
and rack
.
CLOSER VIEW
73”
30”
23”
10
With the help of an assistant, lift the drill press head onto
the top of the column then secure the head on the
column by tightening the two set screws
, using the
supplied 5 mm allen key.
028177+('5,//35(66+($'
THE DRILL PRESS HEAD IS HEAVY. DO NOT OVER-EX-
ERT. HAVE ONE OR TWO ASSISTANTS NEARBY
TO HELP WITH LIFTING.
1. Remove the protective sleeve from the table height
adjustment handle shaft
then align the bolt in
the table height adjustment handle with the flat
portion of the shaft
, as shown in .
2. Slide the handle onto the shaft and tighten, using
a 14 mm wrench
.
,167$//7+(7$%/(+(,*+7$'-8670(17+$1'/(
Thread the table lock handle
into the table mounting
bracket
.
,167$//7+(7$%/(/2&.+$1'/(
Install the three downfeed handles into the down-
feed mechanism cover
as shown in .
,167$//7+('2:1)(('+$1'/(6
Insert and hold the rack in the notch in the table bracket
and slide the bracket and rack onto the column
until the rack bottoms out on the rack seat
and fasten
two set screws by Allen key.
Note: Position the rack with more teeth towards the bot-
tom
.
INSTALL THE TABLE
Slide the ring onto the column with the beveled
edge facing down to secure the rack to the column.
Re-tighten the screw
.
Note: Do not over-tighten the screw.
FIT THE COLUMN RING ONTO THE RACK
,167$//7+(&+8&.*8$5'
Fit the chuck guard onto the quill and tighten the
Phillips screw
to secure the chuck guard in place.
$'-867,1*$1'86,1*7+(&+8&.*8$5'
1. Loosen the wing nuts on both sides of the chuck
guard and slide the chuck guard extension down
along the two slots to the desired height
.
2. Tighten the wing nuts to lock the chuck guard ex-
tension in place.
Note: To facilitate drill bit installation / removal, flip the
spring loaded chuck guard up as shown in
to keep
it out of the way.
TO REDUCE THE RISK OF SERIOUS INJURIES, ALWAYS
COVER THE CHUCK AND DRILL BIT WITH THE CHUCK
GUARD WHEN USING THE DRILL PRESS.
REAR VIEW
INSTALL THE LASER POINTER
Install the laser pointer
using the instructions sup-
plied in the box with the laser pointer.
'5,//35(66+($'81'(56,'(9,(:
MAKE SURE THAT THE SWITCH IS IN THE OFF POSITION
BEFORE INSTALLING OR REMOVING THE CHUCK AND
ARBOR.
INSTALL THE CHUCK
Note: To facilitate chuck and arbor installation, flip the
spring loaded chuck guard up.
1. Slide the arbor into the quill assembly, flat end goes in
first.
2. Slide the chuck onto the tapered end of the arbor
then, using the down-feed handle, lower the quill
assembly against the table to secure the chuck. (To avoid damaging the chuck and table, place a piece of
wood on the table.)
Note: To remove the chuck and arbor, use the downfeed handle to lower the quill assembly. Insert the drift key all
the way into the quill assembly (it may be necessary to rotate the quill to be able to get the key all the way in)
and while holding onto the chuck, tap gently on the key with a hammer or rubber mallet to loosen and remove
the arbor and chuck
.
'5,)7.(<
ARBOR
QUILL
ASSEMBLY
CHUCK
11
12
NUT #2
'(37+6(77,1*
NUT #1
1. Loosen the rack seat screws
and move
the rack holder
to the desired position.
2. Loosen the locking handle
and adjust
the rack to the desired position by adjust-
ing the handle
until the rack insert to the
collar and tighten the locking handle.
3. Lift the column plate and rack seat by
hand until it touches the rack and fit to the
notch of the column plate. Fasten seat by
set screws.
+2:72$'-8677+(63,1'/(',67$1&(727$%/(
'(37+6723$'-8670(17
$'-8670(176&21752/6
7$%/(+(,*+7$'-8670(17
1. Loosen the table lock handle .
2. Swing the table to the desired position
. Tighten
the table lock handle.
Note: When working with taller workpieces swing the
table 180° out of the way and use the base as a table
.
1. Loosen table lock handle .
2. Turn the table height adjustment handle
until the
table is at the desired height.
3. Tighten the table lock handle to lock the table in
position.
7$%/(6:,1*$'-8670(17
7$%/(7,/7$'-8670(17
VIEW FROM BACK
1. Loosen the pivot bolt under the table, on the
table bracket, using an adjustable wrench or a 24
mm socket wrench.
2. Tilt the table to the desired angle
indicated by
the scale
.
3. Tighten the pivot bolt to secure the table at the
desired angle.
1. Set the bottom edge of nut #1 even with the de-
sired depth setting.
2. Tighten nut #2 against nut #1 to secure it in posi-
tion.
3. Depth stop is now set and will provide repetitive
holes of equal depth.
13
This drill press is equiped with a MAGNETIC SAFETY SWITCH
located on the control box, designed to protect the unit
and the user from power surges, power outages and
un-wanted or unintentional start-up.
The switch assembly is equipped with a GREEN “START”
button A and a RED spring loaded “STOP” button B.
Once the RED “STOP” button has been pressed, the
machine can only be started by turning the BLACK inner
part of the button to the right C to release the stop button.
ON/OFF MAGNETIC POWER SWITCH
CONNECTING TO A POWER SOURCE
TO REDUCE THE RISK OF SHOCK OR FIRE DO NOT OPERA-
TE THE UNIT WITH A DAMAGED POWER CORD OR PLUG.
REPLACE DAMAGED CORD OR PLUG IMMEDIATELY.
TO AVOID UNEXPECTED OR UNINTENTIONAL START-UP,
MAKE SURE THAT THE POWER SWITCH ON THE DRILL
PRESS IS IN THE OFF POSITION BEFORE CONNECTING
TO A POWER SOURCE.
Once the assembly steps have been completed, uncoil
the power cord and plug the power cord into an appro-
priate outlet. Refer back to the section entitled ELECTRI-
CAL REQUIREMENTS” and make sure all requirements and
grounding instructions are followed. When drilling operations have been completed unplug the drill press from the
power source.
SWITCH OFF
63,1'/(63(('&21752/
The spindle speed ranges from 280 to 1140 Revolutions Per
Minute (RPM) and from 800 to 3200 RPM, depending on
the positionning of the drive belt on the pulleys.
Note: Refer to the reference chart below for speed selec-
tion, based on bit size and workpiece material.
The spindle speed control knob is located on the control
box, just above the on/off switch
.
- Turn the knob clockwise
to increase the spindle
speed.
- Turn the knob counter-clockwise
to decrease the
spindle speed.
The spindle speed will be indicated on the digital speed display
.
Increase speed
Decrease speed
5()(5(1&(&+$57)2563,1'/(63(('6(/(&7,21%$6('21%,76,=($1':25.3,(&(0$7(5,$/*
WORKPIECE MATERIAL
REVOLUTIONS PER MINUTE (RPM)
1/8” (3 mm)
3/16” (5 mm
1/4” (6 mm)
5/16” (8 mm)
3/8” (10 mm)
7/16” (11 mm)
1910 - 2445
1220 - 1275
CAST STEEL
765 - 815
610
480 - 490
380 - 405
350
300 - 305
2865 - 3665
1835 - 1910
TOOL STEEL
1145 - 1220
915 - 955
715 - 735
570 - 610
520 - 525
440 - 460
3820 - 4890
2445 - 2545
CAST IRON
1530 - 1630
1220 - 1275
955 - 980
765 - 815
700
590 - 610
4775 - 6110
3055 - 3185
0,/'67((/
1910 - 2035
1530 - 1590
1195 - 1220
955 - 1020
870
735 - 765
9550 - 12225
6110 - 6365
ALUMINIUM &
COPPER
3820 - 4075
3055 - 3180
2390 - 2445
1910 - 2035
1740 - 1745
1470 - 1530
1/2” (13 mm)
%,76,=(',$0(7(5
2800 - 3200
2800 - 3200
62)7:22'
2800 - 3200
2800 - 3200
1980 - 2380
1980 - 2380
1980 - 2380
1980 - 2380
2800 - 3200
2800 - 3200
+$5':22'
2800 - 3200
2800 - 3200
1980 - 2380
1980 - 2380
1980 - 2380
1620 - 2020
1-16” (2 mm)
*The information in this chart is supplied as a general guideline only. Your results may vary depending on drill bit material, as well as their
quality and sharpness. For best results always follow any speed recommendations supplied with the drill bits being used.
14
&+$1*,1*63,1'/(63(('5$1*(
,167$//$'5,//%,7
BASIC OPERATIONS
TURN OFF AND UNPLUG THE MACHINE FROM THE POWER SOURCE BEFORE OPENING THE PULLEY CASE COVER OR
BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.
2. Using a phillips head screwdriver remove the pulley
cover locking screw and open the pulley cover.
LOW SPEED
HIGH SPEED
280-1140 rpm
800 - 3200 rpm
DRIVE PULLEY
DRIVE PULLEY
1. With the machine turned off and unplugged from the
power source, loosen the set screw located on each side
of back portion of the headstock using a 4mm Allen key.
3. Pull up on the belt tension lever as shown, and push
the drive pulley forward to remove tension on the
belts.
4. Position the belt on the pulleys to select the desired
speed range as per the chart below. Then push and
hold the belt tension lever and retighten the two set
screws. Close the pulley cover and secure the pulley
cover with its screw before starting the machine.
1. Lift up the chuck guard to keep it out of the way.
2. Insert the chuck key
and turn counter-
clockwise
to open the chuck jaws and allow a drill
bit to fit in.
3. Insert a drill bit .
4. Tighten the chuck key to hold drill bit in place.
MAINTENANCE
15
THE INCLUDED ELECTRICAL
SCHEMATIC DRAWING
IS SUPPLIED AS A REFE-
RENCE FOR USE BY A
QUALIFIED ELECTRICIAN
ONLY. IF YOU ARE NOT A
QUALIFIED AND PROPERLY
LICENSED ELECTRICIAN
DO NOT ATTEMPT ELECTRI-
CAL OR WIRING REPAIRS
ON THIS MACHINE. ANY
MODIFICATIONS OR
REPAIRS MADE TO THIS
MACHINE OR TO ITS
ELECTRICAL CIRCUITRY OR
COMPONENTS MUST
COMPLY WITH ALL LOCAL
ELECTRICAL CODES,
STANDARDS OR REGULA-
TIONS. ALWAYS UNPLUG
THE MACHINE AND COM-
PLETELY DISCONNECT IT
FROM THE POWER SUPPLY
BEFORE PERFORMING
ANY MAINTENANCE OR
REPAIRS. FAILURE TO
HEED THIS WARNING MAY
LEAD TO SERIOUS INJURY
INCLUDING ELECTROCU-
TION AS WELL AS POSSI-
BLE DAMAGE TO YOUR
MACHINE AND ITS
ELECTRICAL
COMPONENTS.
:,5,1*',$*5$0
Keep the unit clean and free of dust and debris. Painted surfaces can be wiped with a damp rag.
Periodically lubricate all sliding or moving parts including the column and rack
and the quill
(use any all
purpose grease, available at any hardware store).
Lightly grease the slide bars
every two months or as needed depending on frequency of use.
Bearings in the quill and the V-belt pulley are sealed and permanently lubricated – no further lubrication is
required.
CLOSE UP
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11

General International 75-700 M1 User manual

Type
User manual

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI