Chicago Pneumatic CP-Lube kit Assembly Instructions

Chicago Pneumatic
Brand
Chicago Pneumatic
Model
CP-Lube kit
Type
Assembly Instructions

Chicago Pneumatic CP-Lube kit is a self-contained pump unit for delivering high-viscosity pastes such as those used for preference on hydraulic breakers. The pump is connected to the percussion unit by two hoses, one from port "PL" of the hydraulic breaker to the pump inlet, the other as a grease line from the pump outlet to port "L" on the hydraulic breaker. Each time the hydraulic breaker is switched on, the system pressure from the excavator acts on a feed piston in the pump unit which delivers grease from the cartridge to the lower breaker part through the grease line. When the hydraulic breaker is switched off, the system is depressurised and the feed piston is pushed by a spring back to its starting position. The atmospheric pressure acting on the cartridge from outside causes more grease to be fed into the pump chamber, and the CP-Lube is once again ready for use.

Chicago Pneumatic CP-Lube kit is a self-contained pump unit for delivering high-viscosity pastes such as those used for preference on hydraulic breakers. The pump is connected to the percussion unit by two hoses, one from port "PL" of the hydraulic breaker to the pump inlet, the other as a grease line from the pump outlet to port "L" on the hydraulic breaker. Each time the hydraulic breaker is switched on, the system pressure from the excavator acts on a feed piston in the pump unit which delivers grease from the cartridge to the lower breaker part through the grease line. When the hydraulic breaker is switched off, the system is depressurised and the feed piston is pushed by a spring back to its starting position. The atmospheric pressure acting on the cartridge from outside causes more grease to be fed into the pump chamber, and the CP-Lube is once again ready for use.

Assembly instructions
CP-Lube kit
RX 12 - RX 54
CP-Lube kit RX 12
CP-Lube kit RX 14
CP-Lube kit RX 18
CP-Lube kit RX 22
CP-Lube kit RX 25
CP-Lube kit RX 26
CP-Lube kit RX 29
CP-Lube kit RX 30
CP-Lube kit RX 38
CP-Lube kit RX 45
CP-Lube kit RX 46
CP-Lube kit RX 53
CP-Lube kit RX 54
Valid from serial number
1
1
1
1
1
1
1
1
1
1
1
1
1
www.cp.com
Contents
About these Assembly instructions ...................................................................................................... 5
Overview ................................................................................................................................................... 6
Equipment description ..................................................................................................................... 6
Function ............................................................................................................................................... 6
Spare parts list ......................................................................................................................................... 8
RX 12 - CP-Lube kit ............................................................................................................................. 8
RX 14 - CP-Lube kit ........................................................................................................................... 10
RX 18 - CP-Lube kit ........................................................................................................................... 12
RX 22 - CP-Lube kit ........................................................................................................................... 14
RX 25 - CP-Lube kit ........................................................................................................................... 16
RX 26 - CP-Lube kit ........................................................................................................................... 18
RX 29 - CP-Lube kit ........................................................................................................................... 20
RX 30 - CP-Lube kit ........................................................................................................................... 22
RX 38 - CP-Lube kit ........................................................................................................................... 24
RX 45, RX 46 - CP-Lube kit .............................................................................................................. 26
RX 53, RX 54 - CP-Lube kit .............................................................................................................. 28
Tightening torques ............................................................................................................................... 30
RX 12 - RX 22 ..................................................................................................................................... 30
RX 25 - RX 54 ..................................................................................................................................... 30
Assembly ................................................................................................................................................. 31
Depressurising the hydraulic system ............................................................................................ 32
Assembly instructions ..................................................................................................................... 33
Operation ............................................................................................................................................... 34
Replacing the lubricant cartridge ................................................................................................ 34
CP-Lube operation ........................................................................................................................... 34
Adjustment ........................................................................................................................................ 35
Preî‚€lling the grease line ................................................................................................................ 35
Troubleshooting .................................................................................................................................... 36
No grease at lubrication point ....................................................................................................... 36
Grease delivery too low ................................................................................................................... 36
Grease delivery too high ................................................................................................................. 36
Technical speciî‚€cations ........................................................................................................................ 37
RX 12 - RX 54 Contents
3390 7520 01 | Original instructions 3
About these Assembly
instructions
These Assembly instructions describe how to
retroî‚€t a CP-Lube automatic lubrication system to
your hydraulic breaker.
You are only allowed to
retroî‚€t the hydraulic
breakers:
•
RX 12
•
RX 14
•
RX 18
•
RX 22
•
RX 25
•
RX 26
•
RX 29
•
RX 30
•
RX 38
•
RX 45
•
RX 46
•
RX 53
•
RX 54
with automatic lubrication system CP-Lube. You
are not allowed to
retroî‚€t any other machines with
the CP-Lube automatic lubrication system than
those mentioned above.
The Assembly instructions complement your
hydraulic breaker's Safety and operating
instructions.
Follow all instructions in the Assembly instructions
and in the Safety and operating instructions.
Store these Assembly instructions together with
the Safety and operating instructions in the
document compartment of the carrier cab.
All symbols, signal words, and designation of the
text used in the Assembly instructions are the
same as in the Safety and operating instructions.
RX 12 - RX 54 Assembly instructions
3390 7520 01 | Original instructions 5
Overview
Equipment description
C
B
A
D
E
A. Metering screw
B. Grease nipple for emergency lubrication
C. Pump unit
D. Seal (not included in the CP-Lube kit)
E. Cartridge (not included in the CP-Lube kit)
Function
CP-Lube is a self-contained pump unit for
delivering high-viscosity pastes such as those used
for preference on hydraulic breakers.
The pump is connected to the percussion unit by
two hoses, one from port »PL« of the hydraulic
breaker to the pump inlet, the other as a grease
line from the pump outlet to port »L« on the
hydraulic breaker.
Each time the hydraulic breaker is switched on, the
system pressure from the excavator acts on a feed
piston in the pump unit which delivers grease
from the cartridge to the lower breaker part
through the grease line. When the hydraulic
breaker is switched off, the system is depressurised
and the feed piston is pushed by a spring back to
its starting position. The atmospheric pressure
acting on the cartridge from outside causes more
grease to be fed into the pump chamber, and the
CP-Lube is once again ready for use.
The amount of grease delivered to the lower
breaker part depends on how often the hydraulic
breaker is switched on and off and on the setting
of the metering screw on the pump unit.
Assembly instructions RX 12 - RX 54
6 3390 7520 01 | Original instructions
RX 12 - RX 54 Assembly instructions
3390 7520 01 | Original instructions 7
Spare parts list
RX 12 - CP-Lube kit
553
560
557
558
557
555
554
554
E
E
F
555
558
553
552
560
553
552
557
554
551
550
552551 553 554 555 557 558 560
Assembly instructions RX 12 - RX 54
8 3390 7520 01 | Original instructions
No. Description Remark Quantity Part number
550
(551-563)
CP-Lube kit
1
3363 1114 90
551 CP-Lube 1 3363 1105 30
552 Pair of lock washers 7 3361 8505 96
553 Allen screw 7 3360 1037 50
554 Fitting 1 3363 0662 33
555 Hydraulic hose Grease line
length 1100 mm (43.31 in.)
1 3363 0838 72
557 Fitting 1 3363 0662 34
558 Hydraulic hose Oil line
length 600 mm (23.62 in.)
1 3363 0838 78
560 Support 1 3363 1104 11
RX 12 - RX 54 Assembly instructions
3390 7520 01 | Original instructions 9
RX 14 - CP-Lube kit
557
554
558
555
563
553
558
558
557
554
553
563
555
555
562
551
560
551
A
C
D
D
B
C
F
E
557
558 562 555 553 553
551
552552
563
554
560
551 552 553 554 555 557 558 560 562 563
550
Assembly instructions RX 12 - RX 54
10 3390 7520 01 | Original instructions
No. Description Remark Quantity Part number
550
(551-563)
CP-Lube kit
1
3363 1114 90
551 CP-Lube 1 3363 1105 30
552 Pair of lock washers 7 3361 8505 96
553 Allen screw 7 3360 1037 50
554 Fitting 1 3363 0662 33
555 Hydraulic hose Grease line
length 800 mm (31.50 in.)
1 3363 0838 73
557 Fitting 1 3363 0662 34
558 Hydraulic hose Oil line
length 750 mm (29.53 in.)
1 3363 0873 94
560 Support 1 3363 1104 11
562 Fitting 1 3363 0662 34
563 Fitting 1 3363 0662 33
RX 12 - RX 54 Assembly instructions
3390 7520 01 | Original instructions 11
RX 18 - CP-Lube kit
558
558557
554
560 552 553 563 560 552 553
551
557
554
558
555
562
557
554
562
555
563
562555
F
A
C
D
DC
E
B
558
562
557
553
552
552
553
551
560554563
555
551 552 553 554 555 557 558 560 562 563
550
Assembly instructions RX 12 - RX 54
12 3390 7520 01 | Original instructions
No. Description Remark Quantity Part number
550
(551-563)
CP-Lube kit
1
3363 1114 90
551 CP-Lube 1 3363 1105 30
552 Pair of lock washers 7 3361 8505 96
553 Allen screw 7 3360 1037 50
554 Fitting 1 3363 0662 33
555 Hydraulic hose Grease line
length 800 mm (31.50 in.)
1 3363 0838 73
557 Fitting 1 3363 0662 34
558 Hydraulic hose Oil line
length 750 mm (29.53 in.)
1 3363 0873 94
560 Support 1 3363 1104 11
562 Fitting 1 3363 0662 34
563 Fitting 1 3363 0662 33
RX 12 - RX 54 Assembly instructions
3390 7520 01 | Original instructions 13
RX 22 - CP-Lube kit
552,553
551
558
562
552,553
560
557
554
563
555
A
C
D
E
F
B C D
558
551 552 553 554 555 557 558 560 562 563
550
557
554
563
562
555 560
553
553
552 552
551
Assembly instructions RX 12 - RX 54
14 3390 7520 01 | Original instructions
No. Description Remark Quantity Part number
550
(551-563)
CP-Lube kit
1
3363 1114 90
551 CP-Lube 1 3363 1105 30
552 Pair of lock washers 7 3361 8505 96
553 Allen screw 7 3360 1037 50
554 Fitting 1 3363 0662 33
555 Hydraulic hose Grease line
length 800 mm (31.50 in.)
1 3363 0838 73
557 Fitting 1 3363 0662 34
558 Hydraulic hose Oil line
length 750 mm (29.53 in.)
1 3363 0873 94
560 Support 1 3363 1104 11
562 Fitting 1 3363 0662 34
563 Fitting 1 3363 0662 33
RX 12 - RX 54 Assembly instructions
3390 7520 01 | Original instructions 15
RX 25 - CP-Lube kit
553
552
560
557 554
552,
553
560
555
558
563
562
CA
D
F
B
E
551 552 553 554 555 557 558 560 562 563
550
562
557
558
553
553
552
551
560
555
554
563
Assembly instructions RX 12 - RX 54
16 3390 7520 01 | Original instructions
No. Description Remark Quantity Part number
550
(551-563)
CP-Lube kit
1
3363 1114 90
551 CP-Lube 1 3363 1105 30
552 Pair of lock washers 7 3361 8505 96
553 Allen screw 7 3360 1037 50
554 Fitting 1 3363 0662 33
555 Hydraulic hose Grease line
length 800 mm (31.50 in.)
1 3363 0838 73
557 Fitting 1 3363 0662 34
558 Hydraulic hose Oil line
length 1050 mm (41.34 in.)
1 3363 1104 02
560 Support 1 3363 1104 11
562 Fitting 1 3363 0871 85
563 Fitting 1 3363 0871 86
RX 12 - RX 54 Assembly instructions
3390 7520 01 | Original instructions 17
RX 26 - CP-Lube kit
553,552
560
554
555
557
558
553,552
562
560
563
558
555
E
A
C
D
F
B
550
551
551
552
552
552
553
553
553
554
554
555
555
557
557
558
558
560
560
562
562
563
563
Assembly instructions RX 12 - RX 54
18 3390 7520 01 | Original instructions
No. Description Remark Quantity Part number
550
(551-563)
CP-Lube kit
1
3363 1114 90
551 CP-Lube 1 3363 1105 30
552 Pair of lock washers 7 3361 8505 96
553 Allen screw 7 3360 1037 50
554 Fitting 1 3363 0662 33
555 Hydraulic hose Grease line
length 800 mm (31.50 in.)
1 3363 0838 73
557 Fitting 1 3363 0662 34
558 Hydraulic hose Oil line
length 1050 mm (41.34 in.)
1 3363 1104 02
560 Support 1 3363 1104 11
562 Fitting 1 3363 0871 85
563 Fitting 1 3363 0871 86
RX 12 - RX 54 Assembly instructions
3390 7520 01 | Original instructions 19
RX 29 - CP-Lube kit
A
B
C
D
F
E
551
558
552,553
560 555
563
562
557
554
560
552,553
557
554
558
555
562
563
555
563
554
553
552
553
551
560
558
557
562
551 552 553 554 555 557 558 560 562 563
550
Assembly instructions RX 12 - RX 54
20 3390 7520 01 | Original instructions
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Chicago Pneumatic CP-Lube kit Assembly Instructions

Chicago Pneumatic
Brand
Chicago Pneumatic
Model
CP-Lube kit
Type
Assembly Instructions

Chicago Pneumatic CP-Lube kit is a self-contained pump unit for delivering high-viscosity pastes such as those used for preference on hydraulic breakers. The pump is connected to the percussion unit by two hoses, one from port "PL" of the hydraulic breaker to the pump inlet, the other as a grease line from the pump outlet to port "L" on the hydraulic breaker. Each time the hydraulic breaker is switched on, the system pressure from the excavator acts on a feed piston in the pump unit which delivers grease from the cartridge to the lower breaker part through the grease line. When the hydraulic breaker is switched off, the system is depressurised and the feed piston is pushed by a spring back to its starting position. The atmospheric pressure acting on the cartridge from outside causes more grease to be fed into the pump chamber, and the CP-Lube is once again ready for use.

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