Allen-Bradley ULTRA 100 Series User manual

ULTRA 100 Series

Digital Servo Drives

with DeviceNet

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Important User

Information

Because of the variety of uses for the products described in this

publication, those responsible for the application and use of this

control equipment must satisfy themselves that all necessary steps

have been taken to assure that each application and use meets all

performance and safety requirements, including any applicable laws,

regulations, codes and standards.

The illustrations, charts, sample programs and layout examples shown

in this guide are intended solely for purposes of example. Since there

are many variables and requirements associated with any particular

installation, Allen-Bradley does not assume responsibility or liability

(to include intellectual property liability) for actual use based upon the

examples shown in this publication.

Allen-Bradley publication SGI-1.1, Safety Guidelines for the

Application, Installation, and Maintenance of Solid-State Control

(available from your local Allen-Bradley office), describes some

important differences between solid-state equipment and

electromechanical devices that should be taken into consideration

when applying products such as those described in this publication.

Reproduction of the contents of this copyrighted publication, in whole

or in part, without written permission of Allen-Bradley Company,

Inc., is prohibited.

Throughout this manual we use notes to make you aware of safety

considerations. For example:

Attention statements help you to:

l identify a hazard

l avoid the hazard

l recognize the consequences

Printed in the United States of America.

UL and cUL are registered trademarks of Underwriters Laboratories.

ATTENTION

!

This symbol identifies information about practices

or circumstances that can lead to personal injury or

death, property damage or economic loss.

TIP

This symbol identifies information that is critical

for successful application and understanding of the

product.

1 Publication 1398-5.4 - December 1999

Table of Contents

Chapter: 1 Safety

Using the ULTRA 100 Series, Digital Servo Drive with DeviceNet . . 1-1

Your Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Electrical Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Voltage Potentials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Motor Power Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Shield Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Mechanical Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Stored Energy Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Chapter: 2 Introduction

Purpose of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

DeviceNet Interface Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Predefined Master/Slave Connection Set . . . . . . . . . . . . . . . 2-2

Explicit Response/Request Messages . . . . . . . . . . . . . . . . . . 2-2

Polled I/O Command/Response Messages . . . . . . . . . . . . . . 2-2

Change-of-State/Cyclic Messages . . . . . . . . . . . . . . . . . . . . . 2-3

Chapter: 3 Connect to the DeviceNet network

Wiring the open-style connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Chapter: 4 Network configuration of ULTRA 100 Drive with DeviceNet

Setting rotary DIP switches to node address and data rate . . . . . . . 4-1

Configuring the Network using Software . . . . . . . . . . . . . . . . . . . . . . . 4-2

Creating the EDS File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Modifying ULTRA 100 Drive with DeviceNet Configuration Data . . . 4-7

Appendix: A Using Messaging with a

1747-SDN DeviceNet Scanner

Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1

Understanding Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1

The Scanner Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1

Communicating with Your Device’s Input/Output Data . . . . . . . . . . .A-2

Communicating with the SLC 500 Processor . . . . . . . . . . . . . . . . . . . .A-3

Scanner Module Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-5

Scanner Module Configuration Table (SCT) . . . . . . . . . . . . .A-5

Scan List Table (SLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-5

RSNetworx for DeviceNet Software . . . . . . . . . . . . . . . . . . . . . . . . . . .A-6

Explicit Messaging with the 1747-SDN Scanner . . . . . . . . . . . . . . . . .A-6

How it Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-6

How to Format the Explicit Message Transaction block . . . . . .A-7

Publication 1398-5.4 - December 1999

Table of Contents - 2

Appendix: B Polled I/O Examples

Example 1:

RAM Index Setup and Move . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2

Select Command and Response Assembly Object Data . . . . . . .B-2

Set the Logic Command Mask (Parameter 287) . . . . . . . . . . . . . .B-6

Enable the 1747-SDN Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-8

Enable Host Index Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-8

Set the RAM Index type for Absolute Move . . . . . . . . . . . . . . . .B-11

Set the RAM Index Position Using User Defined Scaling . . . . .B-13

Start Index Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-16

Example 2:

Display the Current Position in User Units . . . . . . . . . . . . . . . . . . . . .B-17

Select Command and Response Assembly Object Data . . . . . .B-17

Enable the 1747-SDN Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . .B-23

Read Current Motor Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-23

Appendix: C Explicit Message Examples

Example 1:

RAM Index Setup and Move . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2

Enable Host Index Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2

Set the RAM Index Type for Absolute Move . . . . . . . . . . . . . . . . .C-6

Set the RAM Index Position Using User Defined Scaling . . . . . .C-9

Start Index Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-13

Example 2:

Display the Current Position in User Units . . . . . . . . . . . . . . . . . . . . .C-17

Read the Current Motor Position . . . . . . . . . . . . . . . . . . . . . . . . .C-17

Appendix: D Programming Reference

Object Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-2

How Objects Affect Behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-3

The Defined Object Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-3

Object Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-4

Data Type Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-5

Identity Object (Class ID 01

H

) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-5

Message Router Object (Class ID 02

H

) . . . . . . . . . . . . . . . . . . . . . . . . .D-8

DeviceNet Object (Class ID 03

H

) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-8

Assembly Object (Class ID 04

H

) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-10

Logic Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-13

Torque Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-14

Integrator Inhibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-14

Follower Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-14

Operation Mode Override . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-14

Selection Table of Presets . . . . . . . . . . . . . . . . . . . . . . . . . . .D-15

Start Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-15

Define Home . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-15

Disable Serial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-15

Publication 1398-5.4 - December 1999

Table of Contents - 3

Remove COMMAND Offset . . . . . . . . . . . . . . . . . . . . . . . . . .D-15

Start Homing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-16

Fault Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-16

Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-16

Feedback Data Pointer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-16

Command Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-17

Logic Status Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-19

Brake Active . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-19

Drive Ready . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-19

Torque Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-19

Integrator Inhibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-20

Follower Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-20

Operation Mode Override . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-20

Preset Select A, B, C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-20

At Home . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-20

Sequence Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-20

In Motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-20

In Dwell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-20

Registration Detected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-20

Fault Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-21

Enable Active . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-21

DeviceNet Communication Fault Action . . . . . . . . . . . . . . . . . . .D-21

Using Explicit Messaging to Control the ULTRA 100 . . . . . . . . .D-22

DeviceNet Connection Object (Class ID 05

H

) . . . . . . . . . . . . . . . . . . .D-23

Parameter Object (Class ID 0F

H

) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-24

New Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-58

Using the Fault Configured Input . . . . . . . . . . . . . . . . . . . . . . . . . .D-61

Get_Attribute_All Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-64

Parameter Group Object (Class ID 10

H

) . . . . . . . . . . . . . . . . . . . . . . .D-66

Acknowledge Handler Object (Class ID 2B

H

) . . . . . . . . . . . . . . . . . . .D-76

Appendix: E Problem Solving

Operator-level diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1

LED displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1

Node Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3

Device Failure - LED Status Check . . . . . . . . . . . . . . . . . . . . . . . . . E-3

Scanner Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3

Wiring Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-4

Power Supply Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-4

Cable Installation and Design Problems . . . . . . . . . . . . . . . . . . . . E-5

Adjusting the Physical Network Configuration . . . . . . . . . . . . . . . E-5

Appendix: F Specifications

DeviceNet Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1

Publication 1398-5.4 - December 1999

Table of Contents - 4

1 Publication 1398-5.4 - December 1999

Chapter

1

Safety

Using the ULTRA 100 Series,

Digital Servo Drive with

DeviceNet

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Publication 1398-5.4 - December 1999

1-2 Safety

Installation

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ATTENTION

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Publication 1398-5.4 - December 1999

Safety 1-3

Voltage Potentials

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Motor Power Cabling

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ATTENTION

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ATTENTION

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Publication 1398-5.4 - December 1999

1-4 Safety

Shield Termination

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Terminal block for DC bus and motor connections

Position Identifier Description

1 DC BUS+ DC Bus+ voltage

2 DC BUS- DC Bus- voltage

3 L1 (Line 1) 100-240 VAC input power

4 L2/N (Line 2) 100-240 VAC input power

5 Ground Symbol Safety (earth) ground

6 R R phase power to motor

7 S S phase power to motor

8 T T phase power to motor

9 Ground Symbol Motor case ground

ATTENTION

!

(QVXUHDOOPRWRUZLULQJLVFRQQHFWHGVHFXUHO\WRWKH

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ATTENTION

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Publication 1398-5.4 - December 1999

Safety 1-5

Figure 1.1

Motor Power EMC Shield Connection (on bottom of Drive)

ATTENTION

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'ULYHZLWK'HYLFH1HW

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ATTENTION

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'&EXV

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SHUVRQDOLQMXU\DQGRUGDPDJHWRHTXLSPHQW

Masked area

Shield

Cable Jacket

T

Power cable shield termination clamp on bottom of DDM-005, DDM-009 and DDM-019

Power cable shield termination clamp on bottom of DDM-005(X) DN, DDM-009(X) DN, DDM-019(X) DN.

Publication 1398-5.4 - December 1999

1-6 Safety

Mechanical Hazards

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EHIRUHSHUVRQQHOKDYHDFFHVVWRWKHPRYLQJSDUWVRIDV\VWHP

ATTENTION

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V\VWHPLVRSHUDWHG'LVDVVHPEOHGHTXLSPHQWVKRXOGEH

DSSURSULDWHO\LGHQWLILHGWDJJHGRXWDQGDFFHVVWRHOHFWULFDO

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ATTENTION

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H[SRVXUHWRHOHFWULFDOKD]DUGVDQGRUGDPDJHWR

HTXLSPHQW

ATTENTION

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FRUURVLYHVRUHOHFWULFDOO\FRQGXFWLYHFRQWDPLQDWHV$OO

FDELQHWVVKRXOGKDYHVFKHGXOHGLQVSHFWLRQVDQGEHFOHDQHG

DVQHHGHG

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Publication 1398-5.4 - December 1999

Safety 1-7

Stored Energy Hazards

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LWLVDWDVDIHOHYHO:DLWIRUWKHWLPHLQGLFDWHGLQWKHZDUQLQJRQWKHIURQWRI

WKHDPSOLILHUSULRUWRUHPRYLQJWKHSURWHFWLYHFRYHURUWRXFKLQJDQ\

FRQQHFWLRQV

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PHFKDQLFDOHQHUJ\DVZHOODVWKHSRWHQWLDOIRUWKHFRQYHUVLRQRIHOHFWULFDO

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ATTENTION

!

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UHPRYHG

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SHUVRQDOLQMXU\DQGRUGDPDJHWRHTXLSPHQW

ATTENTION

!

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+LJKHOHFWULFDODQGPHFKDQLFDOHQHUJ\FDQEHVWRUHGLQ

GHYLFHVDQGV\VWHPOLQNDJHV&KHFNDQGGLVVLSDWHDQ\VWRUHG

HQHUJ\EHIRUHZRUNLQJRQHTXLSPHQW

)DLOXUHWRREVHUYHWKLVVDIHW\SURFHGXUHFRXOGUHVXOWLQ

SHUVRQDOLQMXU\DQGRUGDPDJHWRHTXLSPHQW

Publication 1398-5.4 - December 1999

1-8 Safety

Safety Guidelines

7KHIROORZLQJSRLQWVVKRXOGEHREVHUYHGIRUWKHVDIHW\RISHUVRQQHODQG

HTXLSPHQW

• 6\VWHPDQGVDIHW\GRFXPHQWDWLRQPXVWEHPDGHDYDLODEOHDQGREVHUYHGDW

DOOWLPHV

• 2QO\TXDOLILHGSHUVRQQHOIDPLOLDUZLWKWKHHTXLSPHQWDUHSHUPLWWHGWR

LQVWDOORSHUDWHDQGPDLQWDLQLW

• $OOQRQTXDOLILHGSHUVRQQHODUHSK\VLFDOO\UHVWULFWHGIURPWKHHTXLSPHQW

• 6\VWHPVPXVWEHLQVWDOOHGLQDFFRUGDQFHZLWKDOODSSOLFDEOHVDIHW\DQG

UHJXODWRU\FRGHV

• 7KHHTXLSPHQWLVLQWHQGHGIRUSHUPDQHQWFRQQHFWLRQWRDPDLQSRZHU

LQSXW,WLVQRWLQWHQGHGIRUXVHZLWKDSRUWDEOHSRZHULQSXW

ATTENTION

!

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ATTENTION

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1 Publication 1398-5.4 - December 1999

Chapter

2

Introduction

Purpose of this manual

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EXWWRQVPRWRUVWDUWHUVVLPSOHRSHUDWRULQWHUIDFHVDQGGULYHV

DeviceNet Interface

Description

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Figure 2.1

ULTRA 100 Drive with DeviceNet

V+

V–

Can_H

Can_L

Shield

MSD

LSD

Node Address

(00-63, PGM)

Data Rate

125KB

250KB

500KB

Autobaud

Network

Status

Module

Status

0

1

2

3

4

5

6

7

8

9

0

1

2

3

4

5

6

7

8

9

A

llen

B

rad

ley

U

l

t

r

a

S

e

r

i

e

s

Publication 1398-5.4 - December 1999

2-2 Introduction

Predefined Master/Slave Connection Set

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Explicit Response/Request Messages

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REMHFW

Polled I/O Command/Response Messages

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Publication 1398-5.4 - December 1999

Introduction 2-3

Change-of-State/Cyclic Messages

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Publication 1398-5.4 - December 1999

2-4 Introduction

1 Publication 1398-5.4 - December 1999

Chapter

3

Connect to the DeviceNet network

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• QHWZRUNGDWDUDWH

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• OLPLWDWLRQRIWKHWUXQNDQGGURSFDEOHV

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'ULYHZLWK'HYLFH1HWWRDQHWZRUN

Data Rates 125 Kbps 250 Kbps 500 Kbps

Thick Trunk Line 500 m (1,640 ft.) 250 m (820 ft.) 100 m (328 ft.)

Thin Trunk Lengths 100 m (328 ft.) 100 m (328 ft.) 100 m (328 ft.)

Maximum Drop Length 6 m (20 ft.) 6 m (20 ft.) 6 m (20 ft.)

Cumulative Drop Budget 156 m (512 ft.) 78 m (256 ft.) 39 m (128 ft.)

Publication 1398-5.4 - December 1999

3-2 Connect to the DeviceNet network

Wiring the open-style

connector

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