Maytag Performa HJ6402JRS User manual

Brand: Maytag

Model: Performa HJ6402JRS

Category: Water heaters & boilers

Type: User manual

1VL AG

ELECTRIC

WATER HEATER

USER'SGUIDE Model Numbers

HJ6301J_2 HJ6302JRT2

HJ6301JLS HJ6302JLS

HJ6401JRT2 HJ6402J_2

HJ6401JRT2F HJ6402J_2F

HJ6401JRS HJ6402JRS

HJ6401JLS HJ6402JLS

HJ6521J_2 HJ6522J_2

HJ6521JRT2F HJ6522JRT2F

HJ6521JRS HJ6522JRS

HJ6501JLSW HJ6502JLSW

HJ6661JRT HJ6662J_

HJ6821JRT HJ6822J_

HJ61201JRT HJ61202JRT

FOR POTABLE WATER

•IsTEo HEATING ONLY

GAMA certification applies to all residential

e_ectricwater heaterswith capacitiesof 20 to NOT SUITABLE FOR

120 Gallons.Input rating of 12 Kw or lessat a SPACE HEATING

voltage no greater than 250V.

Caution:

AWARNING I Read and Follow All

READTHE GENERALSAFETYSECTIONBEGINNINGON INSIDEI Safety Rules and

COVERANDTHENTHISENTIREMANUALBEFOREINSTALLINGOR Operating Instructions

OPERATINGTHISWATERHEATER. Before First Use of

Save this Manual for Future Reference. This Product.

Safety Instructions

AWARNING AWARNING

Improper installation, adjustment, alteration, service At the time of manufacture this water heater was pro-

or maintenance can cause DEATH, SERIOUS BODILY vided with a combination temperature-pressures relief

INJURY,OR PROPERTYDAMAGE. Refer to this manu-

valve certified by a nationally recognized testing labo-

al for assistance consult your local utility or call ratory that maintains periodic inspection of production

Maytag Customer Service at 1-800-788-8899 for an of listed equipment or materials, as meeting the

authorized servicer for further information, requirements for Relief Valves and Automatic Gas

Shutoff Devices for Hot Water Supply Systems, and

the latest edition of ANSI Z21.22 and the code require-

ments of ASME. If replaced, the valve must meet the

A, WARNING mquiremeuts of local cedes, but not lessthan a combi-

nation temperature and pressure relief valve certified

HAZARD OF ELECTRICAL SHOCK! Before removing as meeting the requirements for Relief Valves and

any access panels or servicing the water heater, Automatic Gas Shutoff Devices for Hot Water Supply

make sure the electrical supply to the water heater Systems, ANSI 7.21.22 by a nationally recognized test-

is turned "OFF". Failure to do this could result in ing laboratory that maintains periodic inspection of

DEATH, SERIOUS BODILY INJURY, OR PROPERTY production of listad equipment or materials.

DAMAGE. The valve must be marked with a maximum set pres-

sure not to exceed the marked hydrostatic working

pressure of the water heater (150 Ibs./sq. in.) and a

discharge capacity not less than the water heater

input rate as shown on the model rating plate.

A'WARNING (Electric heaters - watts divided by 1000 x 3415 equal

HOTTER WATER CAN SCALD: Water heaters are BTU/Hr. rate.)

intended to produce hot water. Water heated to a Your local jurisdictional authority, while mandating the

temperature which will satisfy clothes washing, use of a temperature-pressure relief valve complying

dish washing, and other sanitizing needs can scald with ANSI Z21.22 and ASME, may require a valve model

different from the one fum shed with the water heater.

and permanently injure you upon contact. Some

people are more likely to be permanently injured by Compliance with such local requirements must be sat-

hot water than others. These include the elderly, isfied by the installer or end user of the water heater

children, the infirm, or physically/mentally handi- with a locally prescribed temperature-pressure relief

capped. If anyone using hot water in your home fits valve installed In the designated opening in the water

into one of these groups or if there is a local code or heater in place of the factory furnished valve.

state law requiring a certain temperature water at Forsafe operation of the water heater, the relief valve

must not be removed from it's designated opening or

the hot water tap, then you must take special pre-

cautions. In addition to using the lowest possible plugged.

temperature setting that satisfies your hot water The temperature-pressure relief valve must be

needs, a means such as a mixing valve, should be installed directly into the fitting of the water heater

used at the hot water taps used by these people or designated for the relief valve. Position the valve

at the water heater. Mixing valves are available at downward and provide tubing so that any discharge

plumbing supply or hardware stores. Follow manu- will exit only within 6 inchesabove, or at any distance

tacturers instructions for installation of the valves, below the structural floor. Becertain that no contact is

Before changing the factory setting on the thermo- made with any live electrical part. The discharge open-

stat, read the "Temperature Regulation" section in ing must not be blocked or reduced in size under any

this manual, circumstances. Excessivelength, over 30 feet, or use of

more than four elbows can cause restriction and

reduce the discharge capacity of the valve.

No valve or other obstruction is to be placed between

the relief valve and the tank. Do not connect tubing

AWARNING directly to discharge drain unlessa 6" air gap is provid-

INSULATING JACKETS: When installing an external ed. To prevent bodily injury, hazard to life, or property

water heater insulation jacket on an electric water damage, the relief valve must be allowed to discharge

heater: water in quantities should circumstances demand. If

• DO NOT cover the temperature-pressure relief valve, the discharge pipe isnot connected to a drain or other

• DO NOT put insulation over the access covers or suitable means, the water flow may cause property

any accessareas, damage.

• DO NOT cover or remove operating instructions, The Discharge Pipe:

and safety related warning labels and materials Must not be smaller in size than the outlet pipe size

affixed to the water heater, of the valve, or have any reducing couplings or

other restrictions.

Must not be plugged or blocked.

Must be of material listed for hot water distribution.

•,WARNING Must be installed so as to allow complete drainage

of both the temperature-pressure relief valve, and

Do not use this appliance if any part of it has been the discharge pipe.

under water. An electrical short or malfunction could Must terminate at an adequate drain.

occur. The water heater shou d be rep aced. Must not have any valve between the relief valve

and tank.

Safety Instructions (cont'd)

WATER _WARNING

HEATERS EQUIPPED FOR ONE VOLTAGE

ONLY: This water heater is equipped for one type

voltage only. Check the rating plate near the bot-

tom access panel for the correct voltage. DO NOT

use this water heater with any voltage other than

the one shown on the model rating plate. Failure to

use the correct voltage can cause problems which

can result in DEATH, SERIOUS BODILY INJURY, OR

PROPERTY DAMAGE. If you have any questions or

doubts consult your electric company.

ACAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of l

the water heater must be accomplished in such a I

manner that if the tank or any connections should I

leak, the flow of water will not cause damage to the

structure. For this reason, it isnot advisable to insta

the water heater in an attic or upper floor. When

such locations cannot be avoided, a suitable drain

pan should be installed under the water heater.

Drain pans are available at your local hardware

store. Such a drain pan must have a minimum diam-

eter of at least 13/, inches greater than the water

heater diameter and must be piped to an adequate

drain. Under no circumstances isthe manufacturer or

Maytag to be held liable for any water damage in

connection with this water heater.

Table of Contents

Safety Instructions .....................................................................................................................................2-3

Table of Contents ...........................................................................................................................................4

Customer Information ............................................................................................................................s

Product Specifications ..........................................................................................................................s-7

Accessories and Tools Needed ....................................................................................................8

Accessories ............................................................................................................................................................................ 8

Tools ..................................................................................................................................................................................... 8

Instructions for Installation ........................................................................................................ 9-15

Removing the Old Water Heater .......................................................................................................................................... 9

Locating the New Water Heater ......................................................................................................................................... 10

Typical Installation .............................................................................................................................................................. 10

Water Piping ....................................................................................................................................................................... 11

Temperature-Pressure Relief Valve ..................................................................................................................................... 12

Filling the Water Heater ..................................................................................................................................................... 13

Wiring Diagrams ................................................................................................................................................................ 13

Wiring ................................................................................................................................................................................ 14

Installation Checklist .......................................................................................................................................................... 15

Service and Maintenance ............................................................................................................ 16-21

Temperature Regulation ...................................................................................................................................................... 16

Thermostats ........................................................................................................................................................................ 16

Temperature Settings .......................................................................................................................................................... 16

Thermostat Adjustments .................................................................................................................................................... 17

Temperature-Pressure Relief Valve Operation .................................................................................................................... 17

Draining .............................................................................................................................................................................. 18

Thermostat Removal ...................................................................................................................................................... 18,19

Element Cleaning and Replacement ............................................................................................................................. 19-21

Drain Valve Washer Replacement ...................................................................................................................................... 21

Service ................................................................................................................................................................................. 21

Troubleshooting ......................................................................................................................................22-24

Start Up Conditions ............................................................................................................................................................ 22

Thermal Expansion ........................................................................................................................................................ 22

Strange Sounds ............................................................................................................................................................... 22

Operational Conditions ................................................................................................................................................. 22,23

Smelly Water .................................................................................................................................................................. 22

Air in Hot Water Faucets ............................................................................................................................................... 22

Rumbling Noise ............................................................................................................................................................. 22

High Temperature Shut Off System ......................................................................................................................... 22,23

Not Enough Hot Water ................................................................................................................................................. 23

Water is Too Hot ........................................................................................................................................................... 23

Leakage Checkpoints ..................................................................................................................................................... 24

Repair Parts List .......................................................................................................................................26-34

Warranty ....................................................................................................................................................................36

Customer Information

Thank You for purchasing a Maytag water heater. • The installation must conform with the instructions in this

Properly installed and maintained, it should give you years of manual; electric company rules; and Local Codes, or in the

absence of Local Codes, with the latest edition of the

trouble free service. It is strongly suggested that this new

water heater be professionally installed, call Maytag Customer National Electrical Code. This publication is available from

Service at 1-800-788-8899 for recommended installers, your local government or public library or electric company

or by writing Underwriters Laboratories Inc., 333 Pfingsten

Abbreviations Found In This Instruction Manual Road, Northbrook, IL 60062.

U.L.- Underwriters Laboratories Inc., 333 Ptingsten Rd., • If after reading this manual you have any questions or do

Northbrook, IL 60062 not understand any portion of the instructions, call Maytag

National Electrical Code-This pubhcation is ava//able from Customer Service at 1-800-788-8899 for an authorized

your local government or public library or electric company or servicer.

by writing to U.L. above.

ANSI-American National Standards Institute • Carefi_lly plan the place where you are going to put the

water heater. Correct electrical wiring and connections are

• Read the "Safety Instructions" section, pages 2 and 3 of this very important in preventing death from possible electrical

manual first and then the entire manual carefully. If you shock and tires.

don't follow the safety rules, the water heater will not oper- Examine the location to ensure the water heater complies

ate properly. It could cause DEATH, SERIOUS BODILY with the "Locating the New Water Heater" section.

INJURY AND/OR PROPERTY DAMAGE.

This manual contains instructions for the installation, oper- • For California installation this water heater must be braced,

ation, and maintenance of this electric water heater. It also anchored, or strapped to avoid falling or moving during an

contains warnings throughout the manual that you must earthquake. See instructions for correct installation proce-

read and be aware of. All warnings and all instructions are dures. Instructions may be obtained from the California

essential to the proper operation of the water heater and office of the State Architect, 400 P Street, Sacramento, CA

your safety. Since we cannot put everything on the first few 95814.

pages, READ THIS ENTIRE MANUAL BEFORE

ATTEMPTING TO INSTALL OR OPERATE THE • Massachusetts Code requires this water heater to be

installed in accordance with Massachusetts 248-CMR 2.00:

WATER HEATER. State Plumbing Code and 248-CMR 5.00.

Product Specifications

Model HJ6301JRT2 HJ6302JRT2 HJ6301JLS HJ6302JLS HJ6401JRT2

HJ6401JRT2F

Tank Capacity

In Gal. 30 30 30 30 40

•Element Upper -- 4500 -- 4500 --

Wattage

at 240 Volt Lower 4500 4500 4500 4500 4500

Recovery Rate Upper -- 20 -- 20 --

In Gals Per Hr.

@90*F Rise Lower 20 20 20 20 20

Diameter 18" 18" 22" 22" 18"

Height 46" 46" 293/," 293/4" 591/2"

Maximum Fuse or

Circuit Breaker Size 30 30 30 30 30

Minimum

Wire Size (Gauge) 10 10 10 10 10

• Standarddement wattages areshown. Other elementwattages (up to the maximum shown) areavailablewhen specified.

•Wiring size basedon standard60"Ccopperwire.If distancefrom fuse boxto water heateris morethan 90 feet, referto your

localelectricalcode.

Product Specifications

Model HJ6402JRT2 HJ6401JRS HJ6402JRS HJ6401JLS HJ6402JLS

HJ6402JRT2F

Tank Capacity

In Gal. 40 40 40 40 40

*Element Upper 4500 -- 4500 -- 4500

Wattage

at 240 Volt Lower 4500 4500 4500 4500 4500

Recovery Rate Upper 20 -- 20 -- 20

In Gals. Per Hr.

@ 90°F Rise Lower 20 20 20 20 20

Diameter 18" 20" 20" 24" 24"

Height 59112" 47" 47" 311/2" 31%"

Maximum Fuse or

Circuit Breaker Size 30 30 30 30 30

Minimum

Wire Size (Gauge) 10 10 10 10 10

Model HJ6521JRT2 HJ6522JRT2 HJ6521JRS HJ6522JRS HJ6501JLSW

HJ6521JRT2F HJ6522JRT2F

Tank Capacity

In Gal. 50 50 50 50 50

*Element Upper -- 4500 -- 4500 --

Wattage

at 240 Volt Lower 4500 4500 4500 4500 4500

RecoveryRate Upper -- 20 -- 20 --

In Gals. Per Hr.

@ 90*F Rise Lower 20 20 20 20 20

Diameter 20" 20" 23" 23" 25"

Height 58" 58" 46%" 46%" 31%"

Maximum Fuse or

Circuit Breaker Size 30 30 30 30 30

Minimum

Wire Size (Gauge) 10 10 10 10 10

Model HJ6502JLSW HJ6661JRT HJ6662JRT HJ6821JRT HJ6822JRT

Tank Capacity

In Gal. 50 66 66 80 80

*Element Upper 4500 -- 4500 -- 4500

Vatta_

at 240 Colt Lower 4500 4500 4500 4500 4500

RecoveryRate Upper 20 -- 20 -- 20

In Gals. Per Hr.

@ 90*F Rise Lower 20 20 20 20 20

Diameter 25" 22" 22" 24" 24"

Height 313/," 60%" 60%" 60%" 60%"

Maximum Fuse or

Circuit Breaker Size 30 30 30 30 30

Minimum

Wire Size (Gauge) 10 10 10 10 10

*Standard element wattages are shown.Other element wartages(up to the maximum shown)are availablewhen specified.

*Wiring size basedon standard 60°C copper wire. If distance from fuseboxto water heater is more than 90 feet, referto your

localelectricalcode.

Product Specifications

Model HJ61201JRT HJ61202JRT

Tank Capacity

In Gal. 119 119

*Element Upper -- 4500

va_

at240 _olt Lower 4500 4500

Recovery Rate Upper -- 20

In Gals. Per Hr.

@ 90°F Rise Lower 20 20

Diameter 28" 28"

Height 641//' 641/4"

Maximum Fuse or

Circuit Breaker Size 30 30

Minimum

Wire Size (Gauge) 10 10

*Standard element wattages are shown.Other element wattages (up to the maximum shown) are availablewhen specified.

*Wiringsizebased on standard 60°Ccopper wire. If distance fromf_se boxto water heater is more than 90 feet, referto your

localelectricalcode.

Accessoriesand Tools Needed

Accessories

To simplify the installation Maytag has available the installa-

tion parts shown below. You may or may not need all of these

accessories depending on your type ofinstaUation. Call

Maytag Custdmer Service at 1-800-788-8899 for an autho-

rized installer.

DRAIN PANSAVAILABLEIN 22" DIAMETER(PART

EXPANSIONTANKSFORTHERMALEXPANSION NUMBER66001011) FORWATERHEATERSHAVING

CONDITIONSAVAILABLEIN 2 GALLON(PART A DIAMETER20" ORLESS,24" DIAMETER(PART

NUMBER66001013) AND SGALLON(PART NUMBER66001105) FORWATERHEATERSHAVING

NUMBER66001014) CAPACITY A DIAMETER22"OR LESSAND AVAILABLEIN 28"

DIAMETER(PARTNUMBER66001012) FORWATER

HEATERSHAVINGA DIAMETER26.25" ORLESS

Tools ADDITIONAL TOOLS NEEDED

WHEN SWEAT SOLDERING

You may or may not need all of these tools, depending on your

tyj3e of installation. These tools can be purchased at your local • Tubing Cutters or Hacksaw

Xlaytag store. • Propane Torch

• Soft Solder

• Pipe Wrenches (2) 14" • Solder Flux

• Screwdriver • Emery Cloth

• 6 Foot Tape of Folding Rule * Wire Brushes

• Garden Hose

• Drill

• Pipe dope or Teflon Tape

6 FOOTTAPE

GARDENHOSE

3/4" WIREBRUSH

SLOT-HEADSCREWDRIVER PIPE

- WRENCH 1/2" WIREBRUSH

PHILLIPSSCREWDRIVER _ _ PROPANETORCH

ROLLOF LEADFREE

PIPEDOPE _ SOFTSOLDER(SQUEEZETUBE,

ROLLOFTEFLONTAPE DRILL ROLLOFEMERY SOLDERFLUX TUBINGCUTTER

(Useonly on water connec- CLOTH

tions)

Installation Instructions

Removing the Old Water Heater

Turn supply to water @a. If you have copper piping to the water heater, the two

"OFF" electrical the heater.

copper water pipes can be cut with a hacksaw approxi-

@_ _ mately four inches away from where they connect to

the water heater. This will avoid cutting off the pipes

too short. Additional cuts can be made later if neces-

sary. Disconnect the temperature-pressure rebel valve

drain fine. When the water heater is drained, discon-

nect the hose from the drain valve. Close the drain

valve. The water heater is now completely disconnect-

ed and ready to be removed.

Turn "OFF" the water supply to the

water heater at the water shutoff valve _ [

or water mete_

Attach a to the water heater

hose drain

valve and put the other end in a floor 1_----- ]1 5_) b. If you have galvanized pipe to the water

drain or outdoors. Open the water _] heater, loosen the two galvanized pipes

heater drain valve. Open a nearby hot with a pipe wrench at the union in each

water faucet which will relieve pressure line. Also disconnect the piping remain-

in the water heater and speed draining, ing to the water heater. These pieces

should be saved since they may be needed

__ _ when reconnecting the new water heater.

Disconnect the temperature-pressure

relief valve discharge pipe. When the

water heater is drained, disconnect the

hose from the drain valve. Close the drain

valve. The water heater is now completely

1[- -[1 disconnected and ready to be removed.

The water _,WARNlNGpassingout of theelectricaldrain __1[l_is _

valve may be extremely hot, To

avoid being scalded, make sure all

connections are tight and that the

water flow is directed away from

any person.

Check again to make sure the supply turned

-- "OFF" to the water heater. Then disconnect the electri-

cal supply connection from the water heater junction

box.

_itl _CAUTION

Mineral buildup or sediment may have accumulated I

._:_ _, _. in the old water heater. This causes the water

heater to be much heavier than normal and this

residue, f spi ed out, could cause staining.

Instructions for Installation (cont'd)

Locating The New Water _,CAUTION ]

Heater WATER HEATERS EVENTUALLY LEAK: Installation of/

the water heater must be accomplished in such a_

You should carefully choosean indoor location for the new manner that if the tank or any connections should |

water heater, because the placement is a very important con- leak, the flow of water will not cause damage to the

structure. For this reason, it is not advisable to instal

slderation for the safety of the occupants in the building and the water heater in an attic or upper floor. When

for the most economical use of the appliance. This water such locations cannot be avoided, a suitable drain

heater is not intended for outdoor installation, pan should be installed under the water heater.

Drain pans are available at your local hardware

store. Such a drain pan must have a minimum diam-

Whether replacing an old water heater or putting the water eter of at least 1314inches greater than the water

heater in a new location, the following critical points must be heater diameter and must be piped to an adequate

observed, drain. Under no circumstances is the manufacturer or

Maytag to be held liable for any water damage in

connection with this water heater.

1. The location selected should be indoors as close to and as

centralized with the water piping system as possible. This

r 1

water heater, as well as all water heaters, will eventually [ _kCAUTION ]

leak Do not instal/without adequate drainage provisions I INSTALLATION IN RESIDENTIAL GARAGES; The water /

I /

|heater must be located and/or protected so it is not/

where water flow will causedamage. [ subject to physical damage by a moving vehicle. J

2. The location selection must provide adequate clearances for

servicing and proper operation of the water heater.

Typical Installation VACUUMREL,EFREQU,REDSOMECODES

,REFERTO'O LCOOES,

CHECK ALL CONNECTIONS FOR LEAKS. IAHOTWATER,W=TATER _

CONSULT THE LOCAL UTILITY COMPANY TO EXAM- OUTLET COLDWATERINLET

INE INSTALLATION FOR PROPRIETY AND SAFETY. _O_ kk. _=_

* AWARNING 1 ELBOW

HOTTER WATER CAN SCALD: Water heaters are/1 UNION UNION

intended to produce hot water, Water heated to a/

temperature which will satisfy clothes washing,[ _ READED

dish washing, and other sanitizing needs can scald I TEM- _,_ J __ C'C)NI_'I_t_ORS

and permanently injure you upon contact. SomeI PERED "_w _

people are more likely to be permanently injured by WATER *MIXINGVALVE

hot water than others. These include the elderly, OUTLET _ [_

children, the infirm, or physically/mentally handi- • •

capped. If anyone using hot water in your home fits JUNCTIoNELECTRICALBoxIi Ii _1 r E-_TEMPERATURE-

into one of these groups or if there isa local code or k=_==J I I PRESSURE

ACCESSCOVER I I RELIEFVALVE

state law requiring a certain temperature water at

the hot water tap, then you must take special pre-

cautions. In addition to using the lowest possible

temperature settingthat satisfies your hot water

DISCHARGE

needs, a means such as a mixing valve, should be IF PIPE

used at the hot water taps used by these people or _ (Donotcap

at the water heater. Mixing valves are available at or plug)

plumbing supply or hardware stores. Follow manu-

facturers instructions for installation of the valves. ACCESSCOV /DRAIN VALVE

Before changing the factory setting on the thermo- _ /

stat, read the "Temperature Regulation" section in

this manual, if'AIR GAP

TOSUITABLEDRAIN

Instructions for Installation (cont'd)

Water Piping

AWARNING NOTE: Your water heater is super insulated to minimize

HOTTER WATER CAN SCALD: Water heaters are heat loss from the tank. Further reduction in heat loss can

intended to produce hot water. Water heated to a be accomplished byinsulating the hot waterlines from the

temperature which will satisfy clothes washing, waterhearer.

dish washing, and other sanitizing needs can scald

_nd permanently injure you upon contact. Some

_eople are more likely to be permanently injured by

lot water than others. These include the elderly,

children, the infirm, or physically/mentally handi-

capped. If anyone using hot water in your home fits

into one of these groups or if there is a local code or

state law requiring a certain temperature water at HOTOUTLETTO SHUT-OFF COLDINLET

the hot water tap, then you must take special pre- HOUSE VALVE_ WATERLINE

cautions. In addition to using the lowest possible < [1_ '_

temperature settingthat satisfies your hotwater _-"_/_ % _ _X N

needs, a means such as a mixing valve, should be

used at the hot water taps used by these people or THREADED Td _1

at the water heater. Mixing valves are available at THREADEDTO

plumbing supply or hardware stores. Follow manu- SWEATCOUPLING _ _ SWEATCOUPLING

facturers instructions for installation of the valves.

Before changing the factory setting on the thermo-

stat, read the "Temperature Regulation" section in _ .......

3/4"THREADED-- -- 3/4"THREADED

this manual. NIPPLE _' ¢11_- NIPPLE

_HOT COLD,<

The illustration shows the attachment of the water piping to _ c::,_

the water heater. The water heater is equipped with 3/4inch i--==--3 TEMPERATURE-

PRESSURERELIEF

water connections. U _ VALVE

If a water heater is installed in a closed water supply system;

such as one having a back-flow preventer, check valve, water

meter with a check valve, etc. in the cold water supply; DISCHARGEPIPE

means shall be provided to control thermal expansion. IDonotcapor plug)

Contact the local utility or call Maytag Customer Service at

1-800 788-8899 for an authorized servicer on how to con-

trol this situation.

r'"l II

NOTE: If using copper tubing, solder tubing to an adapter _--_ U

-----F

before attaching the adaptor to the cold water inlet connection. L._,=J T6

Do not solder the cold water supply line directly to the cold _x.. _% _" AtRGAP

water inlet. It will harm the diptube and damage the tank.

NOTE: To protect against untimely corrosion of hot and cold FLOORDRAIN

water fittings, it is strongly recommended that di-electric

unions or couplings be installed on this water heater when con-

nected to copper pipe.

1. Look at the top cover of the water heater. The water outlet

is marked hot. Connect the hot water pipe to the hot water

outlet of the water heater.

2. Look at the top cover of the water heater. The cold water

inlet is marked cold. Connect the cold water pipe to the

cold water inlet of the water heater.

Instructions for Installation (cont'd)

Temperature-Pressure Relief Valve

A, WARNING I _, WARNING

At the time of manufacturethis water heater was provid- The temperature-pressure relief valve must be manu-

ed with a combinationtemperature-pressuresrelief valve I ally operated at least once a year. Caution should be

taken to ensure that (1) no one is in front of or

certified by a nationally recognizedtesting laboratory that I

maintains periodic inspection of production of listed I around the outlet of the temperature-pressure relief

equipment or materials, as meeting the requirements for valve discharge line, and (2) the water manually dis-

Relief Valvesand Automatic Gas Shutoff Devicesfor Hot

charged will not cause any bodily injury or property

Water Supply Systems, and the latest edition of ANSI damage because the water may be extremely hot.

Z21.22 and the code requirements of ASME. If replaced, If after manually operating the valve, it fails to com-

the valve must meet the requirementsof localcodes,but pletely reset and continues to release water, immedi-

not lessthan a combination temperature and pressure ately close the cold water inlet to the water heater,

relief valve certified as meeting the requirements for follow the draining instructions, and replace the

Relief Valvesand Automatic Gas Shutoff Devicesfor Hot temperature-pressure relief valve with a new one.

Water Supply Systems,ANSI Z21.22 by a nationally recog- I

nized testing laboratory that maintainsperiodicinspection!

of productionof listedequipmentor materials. ! _ _11 t, C(OLD

The valve must be marked with a maximum set pressure

not to exceedthe marked hydrostaticworking pressureof

the water heater (150 Ibs./sq.in.) and a dischargecapacity

not lessthan the water heater input rate asshown on the

model rating plate. (Electricheaters - watts divided by

L1000x 3415equal BTU/Hr.rate.)

Your local jurisdictional authority, while mandating the

useof a temperature-pressurerelief valve complyingwith CONDUIT

ANSIZ21.22 and ASME,may require a valve model differ- TEMPERATURE-

ent from the one furnishedwith the water heater. _ PRESSURE

Compliancewith suchlocalrequirements mustbesatisfied RELIEFVALVE

by the installer or end user of the water heater with a

Iocallyprescribed temperature-pressure relief valve _- DISCHARGEPIPE

installedin the designatedopening in the water heater in _ (Donotcapor plug)

placeof the factory furnishedvalve.

Forsafe operation of the water heater, the relief valve

must not be removed from it's designated opening or

plugged.

The temperature-pressure relief valve must be installed

directly intothe fitting of the water heater designatedfor

the relief valve. Positionthe valve downward and provide

tubing sothat any dischargewill exit only within 6 inches

above, or at any distancebelow the structural floor. Be

certain that no contact is made with any live electrical _-_

part. The discharge opening must not be blocked or m6"AIRGAP

reducedin sizeunder any circumstances.Excessivelength, _-

over 30 feet, or useof more than four elbows cancause FLOORDRAIN

restrictionand reducethe dischargecapacityof the valve.

No valve or other obstructionisto be placedbetween the 1NARNING "RELIEF VALVE OPENING"

N _eq _ Re_v_w4_dAu_n_c_ Shu_eDoves_ H_W_ S_/SyCe_ An_1.22

relief valveand the tank. Do not connecttubing directly to _lis waterheater_ pr0v_eqw_ a _ Te,_0etat0_ RdiefV_ve Istedasco " w_

dischargedrain unlessa 6 air gap isprovided.Toprevent _,o0_q_ofAS,E

_AI_ANS_1,_ andASME,m_ requ_ea valvemodal_ifemntfromIheone_umish_d_ _ _ _.bodily injury, hazard to life,or property damage,the relief _, _ _o_,_, _ m,_u,u_of aTe_,*P_umP_V_

valve must be allowed to dischargewater in quantities _._._._mu=_,_._of_._.._

_ pre,_db_ Temperllture-P_e_ure ReliefValve install_ inthedes_gn_ed_ening in_.e water

should circumstances demand. If the discharge pipe isnot

_J_RCoA_SpE_LINGTANK;_' _'_,_, !: JACKET

connected to a drain or other suitable means, the water ,_:,-, BRASS

TAT-NFKG COUPLING

flow may cause property damage. _.,.Z_l,_rF;_rlz_r-_.1% _

The DischargePipe: T&PREUEF

VALVEPROBE _ _IEMPERATURE-

MUST EXTEND PRESSURE

• Must notbe smaller in sizethan the outlet pipesizeof INTO TANK RELIEFVALVE

the valve, or have any reducing couplings or other _v,._,_,.

restrictions.

NIPPLE |% _ .L_Ei_'_

• Must not beplugged or blocked. . ifashortshirk(lecSfflaf12.)tenlpe_tu_Ppressurer_tefvldveistobeinstalled

Must be of material listedfor hot water distribution. (,.shown),=nippleandCOUl:41ngmustbeused.

Must be installed so as to allow complete drainage of " Ifal°hg_laflk(2_°rl°rlgef)ist°beh"stalled'd°n°tuseth°hipp_eandC°_l_i_"

both the temperature-pressurerelief valve, and the dis- "InStallTemeqra_ur_-Fressurepcotec_eequipmentrequiredby localcodes_butnotless_hana c¢_nbina-

tionTemeqrature-PressareRelief Valvec_rtified&smeetin 1herequirementsfor ReliefValves and

charge pipe. _ R.S_ _= _,.=.w==Su_s_., _sz__ by.,,0_,.,0_ _=-

ingliu_iSocy _ maintains " ic inspe_onof p_ of listedeqJpme_ or maledals,The valve

Must terminate at an adequate drain, mustbecdeflteq,p_ovtdeq_°d_b/_,orothen_tsew_leqsolhatalschaxgecane_onlywflhin_alches

above,or atar_'distancebdow 1healzucturalfloor,andcannotc_act anylivealecb_d pa_t."

• Must not have any valve between the relief valve and Fcrsafeo_ofthewalsrheatsr,lheRdietValvemustnoteqrefnoveqc_:.

tank. see manualheading- "Temperaturs-Pressure R_f Valve' forinstallalJonan_eql_ntenanceof Relief

Instructions for Installation (cont'd)

Filling the Water Heater

STANDARD WIRING FOR

To fill the water heater with water: SINGLE ELEMENT 240 VOLT

1. Close the water heater &ain valve by turning the handle to TO ELECTRICPOWERSUPPLY

the right (clockwise). The drain valve is on the lower front JUNCTION

of the water heater. BOX

2. Open the cold water supply valve to the water heater. BLACK

NOTE: The cold water supplyvalve must be left open RED

when the water heater is in use.

3. To insure complete tilting of the tank, allow air to exit by

opening the nearest hot water faucet. Allow water to run

until a constant flow is obtained. This will let air out of the

water heater and the piping.

ACAUTION

Never use this water heater unless it is completely

full of water. To prevent damage to the tank and

heating element, the tank must be filled with

water. Water must flow from the hot water faucet

before turning "ON" power.

4. Check all new water piping for leaks. Repair as needed.

Wiring Diagrams HEA.NG ELEMENT

STANDARD WIRING FOR WIRING FOR 3 WIRE LEAD WATER HEATERS

2 WIRE LEAD WATER HEATERS NON-SIMULTANEOUS OPERATION 240 VOLT

NON-SIMULTANEOUS OPERATION DOUBLE ELEMENT

240 VOLT DOUBLE ELEMENT

TO ELECTRIC

POWERSUPPLY YELLOW -- THREETYPES

OF FIELD

_E CONNECTIONS

BLACK [ YOU MAY HAVE

1. TIME CLO_K SWITCH

OPERATESBOTTOM ELEMENT ONLY

UPPER E.C.O. & , TO ELECTRIC , , TO TIME

POWER SUPPLY I_1 L2 [_2E_ CLOCK SWITCHTHERMOSTAT

m. JUNCTION

YELLO LACK

UPPER 2. "OFF PEAK_ METER

HEATING ELEMENT OPERATESBOTTOM ELEMENT ONLY

TO ELECTRIC LI L2"_'TO "OFF PEAK

E_ POWER SUPPLY_-I L2_t METER

J_LA JNCTIONBOX

YELLO CK

..g

3. FOR TWO W/RE CONNECTION

TO ELECTRIC , t

POWER SUPPLY L_I L2

]W_flkA JNCIIONBOX

YELLO CK

HEATINGELEMENT

Note: Some Lower Hi-Temp Limit switches have 4 termi-

may

LOWER nals. Use only the 2 terminals on left.

HEATINGELEMENT

Instructions for Installation (cont'd)

Wiring

_i,CAUTION C. Flexible metal conduit or 3 metallic tubing shall be permit-

Never use this water heater unless it is completely ted forgrounding if all the following conditions are met:

full of water. To prevent damage to the tank and 1.The length in anyground return path doesnot exceed

heating element, the tank must be filled with 6 feet.

water. Water must flow from the hot water faucet 2. The circuit conductors contained therein are protected

before turning on power, by overcurrent devices rated at 20 amperes or less.

3. The conduit or tubing is terminated in fittings

You must provide all wiring of the proper size outside of the approved for grounding.

water heater. You must obey local codes and electric company For complete grounding details and all allowable exceptions,

requirements when you install this wiring, refer to the latest edition of the National Electrical Code.

If you are not familiar with electric codes and practices, or if 4. A standard 1/2"conduit opening has been made in the water

you have any doubt, even the slightest doubt, in your ability to heater junction box for the conduit connection.

connect the wiring to this water heater, obtain the service of a 5. Wiring Diagrams (See "Wiring Diagrams" Section) have

competent electrician. Call Maytag Customer Service at been supplied showing the two most common types of con-

1-800-788-8899 for an authorized servicer, nections between the water heater and the power supply.

You can easily see which type connection you have by

WARNING removing the junction box cover on top of the water heater.

WATER HEATERS EQUIPPED FOR ONE VOLTAGE A. TwoWire Connection Diagrams: is the most common

ONLY: This water heater is equipped for one type requiring you to simply connect red to red, black to black,

voltage only. Check the rating plate near the bot- and the ground wire to the green ground screw in the june-

tom access panel for the correct voltage. DO NOT tion box of the water heater.

use this water heater with any voltage other than B. ThreeWire Connection Diagram: is used when you are

the one shown on the model rating plate. Failure to connecting the water heater to power a supply that has a

use the correct voltage can cause problems which

can result in DEATH, SERIOUS BODILY INJURY, OR "Time Clock" or "OffPeak" Meter. To make these connec-

PROPERTY DAMAGE. If you have any questions or tions refer to block I or 2 in this wiring diagram for the type

doubts consult your electric company, of system you have.

NOTE: If you have purchased athree wire connection

A CAUTION water heater but you arenot on a"Time Clock" or "Off

If wiring from your fuse box or circuit breaker box Peak" meterandhaveastandardtwowire connection

was aluminum for your old water heater;, replace it power supply, simply foUow the connection diagram in

with copper wire. If you wish to reuse the existing block 3 of the Three Wire Connection Diagram.

aluminum wire, have the connection at the water

heater made by a competent electrician. Call 6. Use wire nuts and connect the power supply wiring to the

i Mayta_ Customer Service at %800-788-8899 for an , . .

authorized servicer, wires inside the water heaters junction.

1. Provide a way to easily shut off the electric power when 7. The water heater must be electrically "grounded" by the

working on the water heater, This could be with a circuit installer. A green ground screw has been provided on the

breaker or fuse block in the entrance box or a separate dis- water heater's junction box. Connect ground wire to this

connect switch, location.

8. Replace the wiring junction cover using the screw provided.

2. Install and connect a circuit directly from the main fuse or

circuit breaker box. This circuit must be the right size and

have its own fuse or circuit breaker. Refer to the chart in

the "Product Specifications" section for the correct size

wire and fuse or circuit breaker.

3. If metal conduit is used for the grounding conductor: co

A. The grounding electrode conductor shall be of copper,

aluminum, or copperelad aluminum. The material shall _GsG__

be of one continuous length without a splice orjoint.

B. Rigid metal conduit, intermediate metal conduit, or

electrical metallic tubing may be used for the grounding

means if conduit or tubing is terminated in fittings

approved for grounding.

Instructions for Installation (cont'd)

Installation Checklist

COLD

1. Whether or not the element conversion is made, the model HOT /* ,1[

rating plate must be marked. Using a hard point ink pen, -"

check the appropriate block within the model rating plate,

which is located adjacent to the lower access panel.

2. Is the fuse or circuit breaker size correct as shown in the

chart in the "Product Specifications" section?

CONDUIT

3. Are the wires from the circuit breaker or fuse service to the

_ERATURE-

water heater's junction box on the correct wire size (gauge) as r"-====_ PRESSURE

shown in the chart in the "Product Specifications" section? _ RELIEFVALVE

4. Is the new temperature-pressnre relief valve properly

installed, and piped to an adequate drain? See

"Temperature Pressure Relief Valve" in the "Instructions

for Installation" section. (Donotcapor

plug)

5. Is the water heater completely filled with water? See

"PilPng the Water Heater" instruct'ons in the 'Instructions

for Installation" section.

6. Will a water leak damage anything? See "Locating the

New Water Heater" in the "Instructions for Installation"

section.

6"AIRGAP

7. Are the cold and hot water lines connected to the water

heater correctly? See 'Water P'p'ng" instructions in the

Instructions for Installation section. FLOORDRAIN

8. Is there adequate clearance for maintenance around the

water heater?

ELECTRICWATERHEATER Boo

9. Do you need to call your electric company to check your ,_,, _ Moo=_ _ ,_

wiring? ] ]

U.L

w_ i_c _'c L. _mT_ _i psl.

I I r I --ipdmttlffi,_l

_ warts warm F_

® May_ag is a Trzcd_k of Mayteg Corpoc_on acid

is Used under Ucense to StBte Inciustr _s, IN

MODEL RATING PLATE

Service and Maintenance

Temperature Regulation

_WARNING ]

HOTTER WATER CAN SCALD: Water heaters are| LOWERTHERMOSTAT

intended to produce hot water. Water heated to al WITHHIGHLIMIT

temperature which will satisfy clothes washing,|

dish washing, and other sanitizing needs can scald/

and permanently injure you upon contact. Some

people are more likely to be permanently injured by

hot water than others. These include the elderly,

children, the infirm, or physically/mentally handi- LOWERTHERMOSTAT

capped. If anyone using hot water in your home fits WITHOUTHIGHLIMIT

into one of these groups or if there is a local code or

state law requiring a certain temperature water at

the hot water tap, then you must take special pre- __7-_ "_

cautions. In addition to using the lowest possible

temperature settingthat satisfies your hot water Ol

needs, a means such as a mixing valve, should be _F

used at the hot water taps used by these people or _i_";;":,_:°_

at the water heater. Mixing valves are available at

plumbing supply or hardware stores. Follow manu-

tacturers instructions for installation of the valves.

Before changing the factory setting on the thermo-

stat, read the "Temperature Regulation" section in LOWER THERMOSTAT ADJUSTABLE

this manual. BEHIND LOWER ACCESSPANEL

AWARNING I

Never allow small children to use a hot water tap,

or to draw their own bath water. Never leave a Temperature Settings

child or handicapped person unattended in a bath- I

tub or shower. I

HOT-Is a thermostat setting of approximately 120°F,

which w'tUsupply hot water at the most eco-

Thermostats nomical temperatures.

The thermostat(s) ofthls water heater have been factory set at A-Is a thermostat setting of approximately 130°E

a position which approximates 120°F (HOT) to reduce the

risk of scald injury. B-Is a thermostat setting of approximately 140°F.

The upper and/or lower thermostat(s) are factory set at a C-Is a thermostat setting of approximately 150°E

position which approximates 120°F (HOT) and is adjustable

if a different water temperature is desired. Read all warnings VERY HOT-Is a thermostat setting of approximately 160°F.

in this manual and on the water heater before proceeding. It is recommended that the dial be set lower

whenever possible.

NOTE: Water temperature range of 120°-140°F recom-

mended bymost dishwasher manufacturers.

UPPER THERMOSTAT ADJUSTABLE

BEHIND UPPERACCESSPANEL

Service and Maintenance (cont'd)

Thermostat Adjustments Temperature-Pressure Relief

Valve Operation

The upper and/or lower thermostat(s) have been factory set at

hot (approximately 120°F) to reduce the risk of scald injury. The temperature-pressure relief valve must be manually oper-

The upperand/orlowerthermostat(s)areadjustableifa dif- atedat leastonceayear.

ferent water temperature is desired. Read all waxnings in the

"Temperature Regulation" section before proceeding. /TEMPERATURE-PRESSURE

/ RELIEFVALVE

NOTE: It is not necessary to adjust the upper thermostat. _smm_ A

However, flit is adjusted above the factory set point of

120°F (HOT) it is recommended that it not be set higher

than the lower thermostat setting.

To adjust the temperature setting for both upper and lower

DISCHARGEPIPE

thermostats, proceed as follows:

1. Turn "OFF" the electric power to the water heater at the

junction box. AWARNING

The temperature-pressure relief valve must be

manually operatedat least once a year. Caution

AWARNING should be taken to ensure that (1) no one is in front

HAZARD OF ELECTRICAL SHOCK! Before removing of or around the outlet of the temperature-pres-

any access panels or servicing the water heater, sure relief valve discharge line, and (2) the water

make sure the electrical supply to the water heater manually discharged will not cause any property

is turned "OFF". Failure to do this could result in damage or bodily injury. The water may be

DEATH, SERIOUS BODILY INJURY, OR PROPERTY extremely hot.

DAMAGE. If after manually operating the valve, it fails to

completely reset and continues to release water,

immediately close the cold water inlet to the water

2. Take "OFF" the access panel, heater, follow the draining instructions, and

replace the temperature-pressure relief valve with

a new one.

3. The slotted adjustment (using a screwdriver) can be turned

clockwise (f'-_ to increase the temperature setting or

counter clockwise (¢_'x) to decrease the temperature Failure to install and maintain a new properly listed tempera-

setting, ture-pressure relief valve will release the manufacturer from

any claim which might result from excessive temperature or

4. Replace the access panel, pressure.

5. Turn "ON" the power supply.

AWARNING

If the temperature-pressure relief valve on the

appliance weeps or discharges periodically, this

may be due to thermal expansion. Your water

heater may have a check valve installed in the

water line or a water meter with a check valve. Call

Mayta_ Customer Service at 1-800-788-8899 for an

authorized servicer. Do not plug the temperature-

)ressure relief valve.

Serviceand Maintenance (cont'd)

Draining Thermostat Removal

The water heater should be drained ifbeing shut down during 1. Turn "OFF" the electrical power to the water heater at the

freezing temperatures. Also periodic draining and cleaning of junction box.

sediment from the tank may be necessary.

1. Before beginning turn "OFF" the electric power supply to AWARNING

the water heater, HAZARD OF ELECTRICAL SHOCK! Before removing

any access panels or servicing the water heater, I

make sure the electrical supply to the water heater '

is turned "OFF'. Failure to do this could result in

AWARNING DEATH, SERIOUS BODILY INJURY, OR PROPERTY

HAZARD OF ELECTRICAL SHOCK! Before removinc DAMAGE.

any access panels or servicing the water heater I

make sure the electrical supply to the water heatel

is turned "OFF". Failure to do this could result in 2. Remove the access panel and the insulation blocL

DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE.

3, Lift out the tab as shown below to unclip the terminal cover

from the thermostat. The terminal cover can now be

2. CLOSE the cold water inlet valve to the water heater, removed from the thermostat.

3. OPEN a nearby hot water faucet and leave open to allow

for draining,

4. Connect a hose to the drain valve and terminate to an ade-

quate drain or outdoors. I

5. OPEN the water heater drain valve to allow for tank

draining.

NOTE: If the water heater is going to be shut down and

drained for an extended period, the drain valveshould be

left open with hose connected allowing water to termi- ,_

nate to an adequate drain. -.

6. Close the drain valve.

7. Follow "Filling the Water Heater" instructions in the

Instructions for Installation section. LOWERTHERMOSTAT UPPERORLOWER

WITHOUTHIGHLIMIT THERMOSTATWITH

HIGHLIMIT

8. Turn "ON" power to the water heater.

4. Remove the two wires attached to the thermostat.

ACAUTION I

Never use this water heater unless it is completely I 5. Removethethermostatfrombehindthethermostatbracket.

full water. To prevent damage to the tank and heat-

ing element, the tank must be filled with water. I

Water must flow from the hot water faucet before 6. Disconnect wires fromthermostat and slide out ofthebracket.

turning "ON" power.

7. Place the new lower thermostat in the bracket making sure it

fits firmly against the tank.

8. Attach the wires to the new thermostat,

NOTE: Some of the terminals may require straight-in

wiring through aneye-openlng. If wires are now looped, re-

. . 3 Pt * o

cut and strip ware/s toast_ughtlengtharldmsert.

Service and Maintenance (cont'd)

Thermostat Removal (cont'd)

9. Put plastic terminal cover back in place. 3. Attach a hose to the water heater drain valve and put the

other end in a floor drain or outdoors. Open the water

10. Replace the insulation block to cover the thermostat, heater drain valve. Open a nearby hot water faucet which

will relieve pressure in the water heater and speed draining.

11. Replace accesspanel, then turn the electric power on.

Element Cleaning/

Replacement

NOTE: These instructions arewritten for element cleaning

and element replacement for the lower element. If it is nec-

essary to clean or replace the upper element, then repeat I

A WARNING

these instructions.

The water passing out of the drain valve may be

extremely hot. To avoid beincj scalded, make sure all I

To remove the element from your tankin order to clean or connections are tight and that the water flow is

replace it: d rected away from any person.

1. Before beginning turn "OFF" the electric power supply to

the water heater. 4. Remove the two screws securing the access panel, and

remove panel.

AWARNING a

HAZARD OF ELECTRICAL SHOCK] Before removing

any access panels or servicing the water heater, 5. Remove the block of insulation to expose the terminal

make sure the electrical supply to the water heater

is turned "OFF". Failure to do this could result in cover,

DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE.

2. Turn offthe water supply to the water heater at the water

shutoffvalve or water meter. ( _j_ _,

Service and Maintenance (cont'd)

6. Lift out the tab as shown to unclip the terminal cover from _r'_

the thermostat. The terminal cover can now be removed

from the thermostat.

11. Close the water heater drain valve by turning the handle

to the right (clockwise). The drain valve is on the lower

front of the water heater.

12. Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open

when the water heater is in use.

13. To insure complete filling of the tank, allow air to exit by

LOWERTHERMOSTAT UPPERORLOWER opening the nearest hot water faucet. Allow water to run

WITHOUTHIGHUMIT THERMOSTATWITH until a constant flow is obtained. This will let air out of

HIGHLIMIT

the water heater and the piping.

7. Disconnect the two wires on the element and unscrew the ACAUTION

old element from the tank.

Never use this water heater unless it is completely

full of water. To prevent damage to the tank and

heating element, the tank must be filled with water.

_- X_'_'_'__ turningWatermuStnoN.flOWpower.fromthe hot water faucet before

14. Check element for water leaks. If leakage occurs, tighten

element or repeat steps 2 and 3, remove element and

reposition gasket. Then repeat steps 10 through 14.

15. Reconnect the two wires to the element and then check

to make sure the thermostat remains firmly against the

surface of the tank.

8. Clean the area around the element opening. Remove any

sediment from or around the element opening and inside _"

the tank.

9. If you are cleaning the element you have removed, do so

by scraping or soaking in vinegar or a de-liming solution.

AWARNING

Replacement elements must (1) be the same volt- _, _

age and (2) no greater wattage than listed on the

model rating plate affixed to the water heater.

10. A new gasket should be used in all cases to prevent a pos-

sible water leak. (See Element Gasket in the Repair Parts

Chart). Place the new element gasket on the thread side

of the cleaned or new element and screw into tank, secur-

ing tightly using an element wrench.

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Maytag Performa HJ6402JRS User manual

Brand: Maytag

Model: Performa HJ6402JRS

Category: Water heaters & boilers

Type: User manual

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Maytag Performa HJ6402JRS User manual

Maytag Performa HJ6402JRS User manual

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