WAGO 750-655 User manual

Type
User manual

This manual is also suitable for

Fieldbus Independent
I/O Modules
AS-Interface master module
750-655
Manual
Version 1.2.3
ii • General
WAGO-I/O-SYSTEM 750
I/O Modules
Copyright  2007 by WAGO Kontakttechnik GmbH & Co. KG
All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Phone: +49 (0) 571/8 87 – 0
Fax: +49 (0) 571/8 87 – 1 69
Web: http://www.wago.com
Technical Support
Phone: +49 (0) 571/8 87 – 5 55
Fax: +49 (0) 571/8 87 – 85 55
Every conceivable measure has been taken to ensure the correctness and com-
pleteness of this documentation. However, as errors can never be fully ex-
cluded, we would appreciate any information or ideas at any time.
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally trademark or patent protected.
Table of Contents • iii
WAGO-I/O-SYSTEM 750
I/O Modules
Table of Contents
1 Important Comments ................................................................................. 6
1.1 Legal Principles........................................................................................ 6
1.1.1 Copyright ............................................................................................. 6
1.1.2 Personnel Qualification ....................................................................... 6
1.1.3 Intended Use ........................................................................................ 6
1.2 Symbols .................................................................................................... 7
1.3 Number Notation...................................................................................... 7
1.4 Safety Notes ............................................................................................. 8
1.5 Scope ........................................................................................................ 8
2 I/O Modules ................................................................................................. 9
2.1 Special Modules ....................................................................................... 9
2.1.1 750-655 [AS-Interface master module]............................................... 9
2.1.1.1 View................................................................................................ 9
2.1.1.2 Description...................................................................................... 9
2.1.1.3 Indicating devices ......................................................................... 13
2.1.1.4 Schematic circuit diagram............................................................. 14
2.1.1.5 Technical data ............................................................................... 15
2.1.1.6 Functional description................................................................... 16
2.1.1.6.1 Start-up behavior...................................................................... 16
2.1.1.6.1.1 Offline phase ....................................................................... 16
2.1.1.6.1.2 Detection phase ................................................................... 16
2.1.1.6.1.3 Activation phase .................................................................. 17
2.1.1.6.1.4 Normal mode ....................................................................... 17
2.1.1.6.2 Slave lists ................................................................................. 17
2.1.1.6.3 Operating modes ...................................................................... 17
2.1.1.6.3.1 Set-up mode......................................................................... 17
2.1.1.6.3.2 Protected operating mode.................................................... 18
2.1.1.6.4 Addressing in set-up mode....................................................... 19
2.1.1.6.5 Addressing in the case of configuration errors ........................ 19
2.1.1.6.5.1 Automatic addressing .......................................................... 19
2.1.1.6.5.2 Manual addressing............................................................... 20
2.1.1.7 Process image................................................................................ 21
2.1.1.7.1 Overview .................................................................................. 21
2.1.1.7.2 Control and status byte............................................................. 25
2.1.1.7.2.1 Assignment for process data communication...................... 25
2.1.1.7.2.2 Assignment for register communication .............................26
2.1.1.7.3 AS-Interface process data ........................................................27
2.1.1.7.3.1 AS-Interface flags................................................................ 28
2.1.1.7.4 Mailbox .................................................................................... 28
2.1.1.7.4.1 Structure .............................................................................. 29
2.1.1.7.4.2 Access procedure................................................................. 30
2.1.1.8 Mailbox commands....................................................................... 31
2.1.1.8.1 Overview of mailbox commands ............................................. 31
2.1.1.8.2 Result values of mailbox commands........................................ 33
2.1.1.8.3 Example of mailbox use........................................................... 33
iv • Important Comments
Legal Principles
WAGO-I/O-SYSTEM 750
I/O Modules
2.1.1.9 Data channel for parameter exchange........................................... 36
2.1.1.9.1 Introduction .............................................................................. 36
2.1.1.9.2 Register structure ..................................................................... 36
2.1.1.9.2.1 Parameter data (Register 56) ...............................................36
2.1.1.9.2.2 Communications control (Register 57) ............................... 37
2.1.1.9.3 Parameter sets...........................................................................38
2.1.1.9.3.1 General parameter data (system parameter range) .............. 38
2.1.1.9.3.2 Bus module-specific parameter data ................................... 39
2.1.1.9.4 Parameter transmission process ............................................... 39
2.1.1.9.4.1 Determining the maximum bus module parameter data
(system parameters).............................................................39
2.1.1.9.4.2 Setting the monitoring time (system parameters)................ 40
2.1.1.9.4.3 Restoring factory settings (system parameters)................... 40
2.1.1.9.4.4 Reading/writing parameters (module-specific) ................... 41
2.1.1.9.4.5 Example: Configuring AS-Interface process data and
mailbox ................................................................................ 42
2.1.1.10 Extended diagnostics of the AS-Interface master......................... 43
2.1.1.10.1 List of AS-Interface slaves, which have initiated configuration
errors (LCS).............................................................................. 43
2.1.1.10.2 Protocol analysis: Counter for transmission errors for data
telegrams .................................................................................. 43
2.1.1.10.3 Offline phase in the case of configuration errors ..................... 43
2.1.2 Node Design ...................................................................................... 45
2.1.2.1 Grouping of AS-Interface Master Modules .................................. 45
3 Working with the AS-Interface master module 750-655....................... 46
3.1 Set up and configuration with WAGO-I/O-CHECK 2........................... 46
3.1.1 Setting up the AS-Interface process data and mailbox length...........46
3.1.2 Setting up the operating mode for the AS-Interface master .............. 47
3.1.3 Including a new slave in the AS-Interface network ..........................47
3.1.4 Selecting an AS-Interface slave from the slave overview................. 48
3.1.5 Configuring an AS-Interface slave .................................................... 48
3.1.6 Observing and setting up AS-Interface process data......................... 49
3.1.7 AS-Interface diagnostics.................................................................... 49
4 Fieldbus-specific behavior........................................................................ 50
4.1 CANopen................................................................................................ 50
4.1.1 Accessing the process image ............................................................. 50
4.1.1.1 Example ........................................................................................ 53
4.2 DeviceNet...............................................................................................55
4.2.1 Accessing the process image ............................................................. 55
4.2.1.1 Example ........................................................................................ 55
4.3 ETHERNET ...........................................................................................57
4.3.1 Modbus protocol................................................................................ 57
4.3.1.1 Accessing the process image ........................................................57
4.3.1.1.1 Example....................................................................................57
4.3.2 ETHERNET IP protocol.................................................................... 59
4.3.2.1 Accessing the process image ........................................................59
4.3.2.1.1 Example....................................................................................59
Table of Contents • v
WAGO-I/O-SYSTEM 750
I/O Modules
4.4 PROFIBUS DP....................................................................................... 61
4.4.1 Accessing the process image ............................................................. 61
4.4.1.1 Example ........................................................................................ 61
4.5 LON........................................................................................................ 64
5 Appendix .................................................................................................... 65
5.1 Overview of mailbox commands............................................................ 65
5.2 Overview of mailbox commands sorted by function ............................. 67
5.3 Overview of mailbox commands sorted by opcode ............................... 69
5.4 Overview of mailbox commands sorted by value .................................. 71
5.5 Mailbox command - Reference .............................................................. 73
5.5.1 Mailbox commands ........................................................................... 73
5.5.2 Functional profiles........................................................................... 126
6 • Important Comments
Legal Principles
WAGO-I/O-SYSTEM 750
I/O Modules
1 Important Comments
To ensure fast installation and start-up of the units described in this manual,
we strongly recommend that the following information and explanations are
carefully read and abided by.
1.1 Legal Principles
1.1.1 Copyright
This manual is copyrighted, together with all figures and illustrations
contained therein. Any use of this manual which infringes the copyright
provisions stipulated herein, is not permitted. Reproduction, translation and
electronic and photo-technical archiving and amendments require the written
consent of WAGO Kontakttechnik GmbH & Co. KG. Non-observance will
entail the right of claims for damages.
WAGO Kontakttechnik GmbH & Co. KG reserves the right to perform
modifications allowed by technical progress. In case of grant of a patent or
legal protection of utility patents all rights are reserved by WAGO
Kontakttechnik GmbH & Co. KG. Products of other manufacturers are always
named without referring to patent rights. The existence of such rights can
therefore not be ruled out.
1.1.2 Personnel Qualification
The use of the product detailed in this manual is exclusively geared to
specialists having qualifications in PLC programming, electrical specialists or
persons instructed by electrical specialists who are also familiar with the valid
standards. WAGO Kontakttechnik GmbH & Co. KG declines all liability
resulting from improper action and damage to WAGO products and third party
products due to non-observance of the information contained in this manual.
1.1.3 Intended Use
For each individual application, the components supplied are to work with a
dedicated hardware and software configuration. Modifications are only
permitted within the framework of the possibilities documented in the
manuals. All other changes to the hardware and/or software and the non-
conforming use of the components entail the exclusion of liability on part of
WAGO Kontakttechnik GmbH & Co. KG.
Please direct any requirements pertaining to a modified and/or new hardware
or software configuration directly to WAGO Kontakttechnik GmbH & Co.
KG.
Important Comments • 7
Symbols
WAGO-I/O-SYSTEM 750
I/O Modules
1.2 Symbols
Danger
Always abide by this information to protect persons from injury.
Warning
Always abide by this information to prevent damage to the device.
Attention
Marginal conditions must always be observed to ensure smooth operation.
ESD (Electrostatic Discharge)
Warning of damage to the components by electrostatic discharge. Observe
the precautionary measure for handling components at risk.
Note
Routines or advice for efficient use of the device and software optimization.
More information
References on additional literature, manuals, data sheets and INTERNET
pages
1.3 Number Notation
Number Code Example Note
Decimal 100 normal notation
Hexadecimal 0x64 C notation
Binary '100'
'0110.0100'
Within ',
Nibble separated with dots
8 • Important Comments
Safety Notes
WAGO-I/O-SYSTEM 750
I/O Modules
1.4 Safety Notes
Warning
Switch off the system prior to working on bus modules!
In the event of deformed contacts, the module in question is to be replaced, as
its functionality can no longer be ensured on a long-term basis.
The components are not resistant against materials having seeping and
insulating properties. Belonging to this group of materials is: e.g. aerosols,
silicones, triglycerides (found in some hand creams).
If it cannot be ruled out that these materials appear in the component
environment, then additional measures are to be taken:
- installation of the components into an appropriate enclosure
- handling of the components only with clean tools and materials.
Attention
Cleaning of soiled contacts may only be done with ethyl alcohol and leather
cloths. Thereby, the ESD information is to be regarded.
Do not use any contact spray. The spray may impair the functioning of the
contact area.
The WAGO-I/O-SYSTEM 750 and its components are an open system. It
must only be assembled in housings, cabinets or in electrical operation
rooms. Access must only be given via a key or tool to authorized qualified
personnel.
The relevant valid and applicable standards and guidelines concerning the
installation of switch boxes are to be observed.
ESD (Electrostatic Discharge)
The modules are equipped with electronic components that may be destroyed
by electrostatic discharge. When handling the modules, ensure that the
environment (persons, workplace and packing) is well grounded. Avoid
touching conductive components, e.g. gold contacts.
1.5 Scope
This manual describes the Special Module 750-655
AS-Interface master module of the modular WAGO-I/O-SYSTEM 750.
Handling, assembly and start-up are described in the manual of the Fieldbus
Coupler. Therefore this documentation is valid only in the connection with the
appropriate manual.
750-655 [AS-Interface master module] • 9
View
WAGO-I/O-SYSTEM 750
I/O Modules
2 I/O Modules
2.1 Special Modules
2.1.1 750-655 [AS-Interface master module]
2.1.1.1 View
Fig. 2.1.1-1: View g065500e
2.1.1.2 Description
The AS-Interface master module 750-655 is used to integrate the AS-Interface
network into the WAGO-I/O-SYSTEM 750. By this means, AS-Interface
slaves or subsystems, together with modules from the WAGO-I/O-SYSTEM
750, can be used in widely differing field bus systems.
The AS-Interface master module 750-655 behaves as a master for the AS-
Interface and as a slave for the field bus.
It already complies with the new AS-Interface specification 2.1. This means
that:
• up to 62 AS-Interface slaves can be connected to the master,
• the transmission of analog values is integrated within the masters and
• all other functions of the new specification, such as the evaluation of
peripheral errors, are also implemented.
10 • 750-655 [AS-Interface master module]
Description
WAGO-I/O-SYSTEM 750
I/O Modules
Fig. 2.1.1-2: Overview of the AS-Interface network p065501e
The AS-Interface functions are made available acyclically and the AS-
Interface process data are made available both cyclically and acyclically over
the field bus.
In cyclical data exchange, up to 32 bytes of I/O data (resettable) are
transmitted for the binary data of the AS-Interface strand.
In addition, analog values, and also all other commands of the new AS-
Interface specification, can be transmitted acyclically in a management
channel over the field bus.
750-655 [AS-Interface master module] • 11
Description
WAGO-I/O-SYSTEM 750
I/O Modules
Diagnostics functions, which go well beyond the AS-Interface specification,
enable intermittent configuration errors and sources of interference on the AS-
Interface communication to be easily localized. In this way, the downtimes of
systems can be minimized in the case of a fault and preventative maintenance
measures can be implemented.
LEDs signal the readiness for operation and the fault-free module bus
communication as well as the status of the signal transmission.
The AS-Interface master module 750-655 can be used with the following
WAGO-I/O-SYSTEM 750 couplers/controllers:
Bus system Coupler / Controller Item No.
Hardware
version
Software
version
750-301 01 07
750-303 01 07
Fieldbus coupler
750-333 12 from 07
ECO fieldbus coupler 750-343 03 from 06
Profibus
Programmable fieldbus controller 750-833 12 from 07
Fieldbus coupler 750-306 11 4I
ECO fieldbus coupler 750-346 02 07
DeviceNet
Programmable fieldbus controller 750-806 02 07
750-337 09 10 Fieldbus coupler
750-338 01 14
750-347 01 04 ECO fieldbus coupler
750-348 01 04
750-837 06 11
CANopen
Programmable fieldbus controller
750-838 01 11
750-341 03 03 Fieldbus coupler
750-342 04 14
750-841 03 07
ETHERNET
Programmable fieldbus controller
750-842 04 12
Fieldbus coupler 750-319 07 05 LON
Programmable fieldbus controller 750-819 08 07
IPC WAGO-IPC 750-870 02 IPC-
Firmware
02.04.
18/0200
Kbus-
Firmware
01.02.
03(06)
Further couplers/controllers on request.
12 • 750-655 [AS-Interface master module]
Description
WAGO-I/O-SYSTEM 750
I/O Modules
The version number is included in the fabrication number, which is printed on
the right-hand side of the bus module.
Note
A maximum of three AS-Interface master modules can be incorporated into
one fieldbus node. If it is intended to install two or three master modules in
direct vicinity to each other in one node, it is essential to observe the node
design acc. to chapter 2.1.2.1 „Grouping of AS-Interface Master Modules“.
750-655 [AS-Interface master module] • 13
Indicating devices
WAGO-I/O-SYSTEM 750
I/O Modules
2.1.1.3 Indicating devices
LED Designation State Function
off 24 V supply fault or
AS-Interface supply fault
green
Power
AS-Interface
power
on 24 V supply OK and
AS-Interface supply OK
off AS-Interface incomplete on internal bus
(mapping)
green
Mapping
consistency
on AS-Interface complete on internal bus
off Communication to coupler/controller
OK
red
Internal bus
timeout
on Communication to coupler/controller
interrupted
off AS-Interface complete on internal bus
red overflow
on AS-Interface incomplete on internal bus
(timing)
off AS-Interface not active
green
AS-Interface
active
on AS-Interface active
off No automatic programming possible /
necessary
green prg enable
on A slave is missing and can be replaced
by automatic programming
off Protected operating mode
yellow cfg mode
on Set-up mode
off No fault
flashing Peripheral fault
13 14
AS-interface
active
prg enable
cfg mode
cfg error
24 V - power
AS-interface-
power
Mapping
consistency
K-Bus timeout
overflow
Fig. 2.1.1-3: Indicating devices
g065502e
red general fault
on Configuration error (Config Error Bit)
or at least one of the status bits 1 or 2
14 • 750-655 [AS-Interface master module]
Schematic circuit diagram
WAGO-I/O-SYSTEM 750
I/O Modules
2.1.1.4 Schematic circuit diagram
Fig. 2.1.1-4: Schematic circuit diagram g065501e
750-655 [AS-Interface master module] • 15
Technical data
WAGO-I/O-SYSTEM 750
I/O Modules
2.1.1.5 Technical data
Module-specific data
AS-Interface specification 2.1
Number of slaves up to 62
Current consumption (AS-
Interface)
40 mA
Supply voltage (AS-Interface) 26.5 V ... 31.6 V
AS-Interface cable length max. 100 m, with repeater 300 m
Cycle time AS-Interface 0.3 ms ... 10 ms, depending on number of slaves
Configuration
via process image, WAGO-I/O-CHECK 2
or AS-Interface mode contacts
Transmission channel 1
Current consumption max. (internal) 55 mA
Supply voltage DC 24 V via power contacts
Potential isolation 500 V system / supply / AS-Interface connection point
Data width 12 ... 48 bytes max. freely configurable,
including 1 byte control / status
Dimensions (mm) W x H x L 12 x 64* x 100
* from upper edge of mounting rail DIN 35
Weight ca. 70 g
Norms and Directives (cf. Chapter 2.2 in manual for coupler/controller)
EMC Immunity to interference CE according to EN 61000-6-2 (1996), EN 50295 (1999)
EMC Emissions of interference
CE
according to EN 61000-6-4 (2001)
Approvals (cf. Chapter 2.2 in manual for coupler/controller)
C
UL
US
(UL508)
Conformity Marking
More Information
Detailed references to the approvals are listed in the document "Overview
Approvals WAGO-I/O-SYSTEM 750", which you can find on the CD ROM
ELECTRONICC Tools and Docs (Item-No.: 0888-0412)
or in the internet under:
www.wago.com ! Documentation ! WAGO-I/O-SYSTEM 750 !
System Description
16 • 750-655 [AS-Interface master module]
Functional description
WAGO-I/O-SYSTEM 750
I/O Modules
2.1.1.6 Functional description
2.1.1.6.1 Start-up behavior
After switching on, all LEDs illuminate as part of a self test. Following this,
the LEDs indicate the status of the respective flags. On start-up, the AS-
Interface master module runs through the following phases:
Offline phase
Detection phase
Data exchange phase
Activation phase
Initialisation
Start-up mode
Normal mode
Management phase
Acquisition phase
Fig. 2.1.1-5: Start-up behavior g065503e
2.1.1.6.1.1 Offline phase
The master module is initialized; there is no exchange of data with the slaves.
Note
The master module will remain in the offline phase if the AS-Interface
circuit is not adequately supplied with power (U AS-I does not come on).
The offline phase can be exited in start-up mode or when the WAGO-I/O-
CHECK 2 commissioning tool starts automatically.
2.1.1.6.1.2 Detection phase
Beginning of start-up operation, in which a search is carried out for slaves
present on the AS-Interface. The master module remains in the detection
phase until at least one slave has been detected.
750-655 [AS-Interface master module] • 17
Functional description
WAGO-I/O-SYSTEM 750
I/O Modules
2.1.1.6.1.3 Activation phase
State at the end of the start-up mode, in which the parameters of all the
connected and detected slaves are transmitted. At this point, access is enabled
to the data connections in the slaves.
Depending on the operating mode, either all detected and set-up slaves are
activated (protected mode of operation) or all detected slaves are activated
(set-up mode).
2.1.1.6.1.4 Normal mode
In the normal mode, the master module exchanges data with all active slaves
(data exchange phase), transmits management telegrams (telegrams from and
to the host, management phase) and searches for and activates newly
connected slaves (acquisition phase).
2.1.1.6.2 Slave lists
Information on available or set-up slaves is stored in the master in the form of
lists.
LDS LAS
LPS
LAS
Set-up mode
Protected mode
detected active projected active
Fig. 2.1.1-6: Slave lists g065504e
The list of detected slaves (LDS) includes all slaves, which the master detects
in the AS-Interface circuit and which have a valid address.
The list of projected slaves (LPS) includes all slaves, which the master expects
in the AS-Interface circuit as a result of the set-up.
The list of active slaves (LAS) includes all slaves with which the master
exchanges data. In the set-up mode, this list corresponds to the LDS list and,
in protected mode, it corresponds to the LPS list.
2.1.1.6.3 Operating modes
2.1.1.6.3.1 Set-up mode
The set-up mode is used for configuring the AS-Interface circuit.
Note
In the set-up mode, all detected slaves are activated even when there are
differences between the required and actual configuration.
18 • 750-655 [AS-Interface master module]
Functional description
WAGO-I/O-SYSTEM 750
I/O Modules
The master module is switched to set-up mode by short-circuiting the mode
contacts M1 and M2 for at least five seconds. The yellow "prj mode" LED
illuminates in set-up mode. In set-up mode, all detected slaves, with the
exception of slave zero, are activated. The master module is in normal mode.
Data is exchanged between the master module and all detected slaves
regardless of whether the detected slaves have already been set up.
Note
The AS-Interface master module is supplied from the factory in set-up
mode.
2.1.1.6.3.2 Protected operating mode
The master module is switched from set-up mode to protected mode by short-
circuiting the mode contacts M1 and M2.
Brief short-circuit:
The master module switches from set-up mode to protected mode without
setting up the current actual configuration as a required configuration.
Short-circuiting for longer than five seconds:
The master module switches from set-up mode to protected mode. At the same
time, the actual configuration is stored in the module as a required
configuration.
Note
If a slave with the address zero is detected on the AS-Interface, it will not
be possible to exit the set-up mode.
Note
In protected mode, only those slaves are activated, which have been set up
and the required configuration of which matches the actual values.
Note
In contrast to the set-up mode, in protected mode, data is only exchanged
between the master module and the slaves that have been set-up.
750-655 [AS-Interface master module] • 19
Functional description
WAGO-I/O-SYSTEM 750
I/O Modules
2.1.1.6.4 Addressing in set-up mode
AS-Interface systems on the master module can be commissioned with the
WAGO-I/O-CHECK 2 commissioning tool.
The procedure is described in Chapter Fehler! Verweisquelle konnte nicht
gefunden werden. "Fehler! Verweisquelle konnte nicht gefunden
werden.".
Commissioning can also be carried out using an addressing unit.
2.1.1.6.5 Addressing in the case of configuration errors
2.1.1.6.5.1 Automatic addressing
One of the great advantages of the AS-Interface is the automatic address
programming. If a slave fails due to a defect, it can be replaced by a physically
identical slave with the address zero. The master module detects this and
automatically addresses the new slave with the address of the defective slave.
The following requirements must be satisfied for automatic programming:
• The master module must be in protected mode.
• The enable flag "Auto_prog" must be set.
• Only one of the set-up slaves must be undetected.
• The new slave must have the same configuration data as the missing slave.
When these conditions are satisfied, the master module indicates this with the
"prg enable" LED. If a slave is then detected with the address zero, it will
automatically be reprogrammed with the address of the missing slave.
The "Auto_prog" flag for automatic programming can be switched on and off
with the WAGO-I/O-CHECK 2 commissioning tool.
Note
Only slaves with the address zero can be re-addressed by the master
module.
Note
Automatic address programming is not carried out if the two slaves have
different configuration data, i.e. are not physically identical from the AS-
Interface side.
20 • 750-655 [AS-Interface master module]
Functional description
WAGO-I/O-SYSTEM 750
I/O Modules
2.1.1.6.5.2 Manual addressing
If several slaves have failed, the addresses of the new slaves must be set
manually. This can be carried out with the WAGO-I/O-CHECK 2
commissioning tool or an addressing unit.
Note
If several slaves fail, they can no longer be automatically replaced by the
master.
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WAGO 750-655 User manual

Type
User manual
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