2 Tool Tray Kit User Guide 15096 V0921
Materials Included
Figure 1
• 1 piece of sheet metal
(2" x 13")
• 2 pieces of sheet metal
(6-15/16" x 5-1/4")
• 1 piece of sheet metal
(10-1/2" x 12")
Items Required (not included)
• 1/8" rivets
• Rivet gun
• Drill with 1/8" metal bit
• Straight snips
• Metal le
• Hand seamer or metal brake
• Fine-tip marker
• 12" ruler
Layout and Assembly
1. To make the body, measure and mark all the lines on the
10-1/2" x 12" piece of sheet metal using the measurements in the
diagram. There is no cutting on this piece. Using a hand seamer or
metal brake, bend Line 1 at each side back on itself to create the
1/4" hems. Bend each Line 2 up 90 degrees.
2. To make the ends, measure and mark all lines on each
6-15/16" x 5-1/4" piece of sheet metal. Using the center line (CL)
as a guide, mark and cut the outlines. Fold Lines 5 and 6 back on
themselves 1/4". Then, bend each Line 3 and then each Line 4 up
90 degrees.
3. For the handle, measure and mark all the lines on the 2" x 13"
piece of sheet metal. Make the 1/2" cuts (Line 7). Notch each
corner 1/2" x 1/4" using straight snips. Next, bend each Line 8
back on itself to create a 1/4" hem. Bend along each Line 9 up
90 degrees. Bend the Line 10 tabs out and bend the middle tab
down.
4. Assemble the tray
bottom and the ends
with the end aps
(Lines 3 and 4) toward
the outside of the body
sides (Line 2). Drill and
set two rivets into each
of the four aps to
fasten them to the tray
body (Figure 1).
Rivets
Rivets
