HANYOUNG NUX MT100 Owner's manual

Digital Mold Controller

Notice

This user guide is protected by copyright and we have all rights related to it.

Without prior authorization from HANYOUNG, this guide and any parts contained

therein cannot be reproduced,copied, or translated to another language.

The contents of this guide will be provided in this form and can be edited

or changed without prior notice.

This guide includes an implied guarantee or suitability for a certain purpose,

and does not o󼴨er any guarantee for those who do not limit this matter.

All titles, symbols, 󼴩gures, service marks, etc. in this guide or the product

are legally registered company names, service marks, and trademarks.

HANYOUNG NUX







Before You Start Installation Screen &

Parameters

Handling and

Operating Speci󼴩cations

1

Check the contents

Safety notice

Su󼴫x code

External dimension and panel cutout

Terminal diagram

Names and functions of parts

Overall screen layout

Monitor screen layout

Control setting screen layout and structure

Output setting screen and layout structure

Sensor setting screen layout and structure

Operation screen layout and structure

Scheduling setting screen layout and structure

Option screen layout and structure

Error info screen layout and structure

Language setting screen layout and structure

Parameters reference table

Front panel layout

Power ON/OFF

Starting and 󼴩nishing of control

Input settings

Output setting

Auto tuning

Set reservation

Auto medi 󼴩ll

Suction

Forced cooling

Pre-heating

Control sensor conversion

Pressure test

Various functions

Trouble shooting

Rated speci󼴩cations

Power speci󼴩cations

Temperature input speci󼴩cations

Pressure input speci󼴩cations

Voltage PULSE output speci󼴩cation (Heating output)

Relay output speci󼴩cations

Contact input speci󼴩cations

Contact output speci󼴩cations

Communication speci󼴩cation

󽴔󽴔



󽴔󽴔

󽴔󽴔

󽴔

󼴩

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2

Digital Mold Controller

Before You Start

• Thank you for purchasing MT 100 (Mold Temperature Controller).

This chapter describes the installation of this product and how to use the product.

The contents of this chapter are as follows.

1) Check the Contents

2) Safety Notice

󽴙󽴔󽴔󽴔

󽴙󽴔󽴔󼴩

󽴙󽴔󽴔󽴔

󽴙󽴔󽴔

1. Check the contents

• Once you receive the product, please check for external damage.

• Please check whether the product speci󼴩cation is the same as what you purchased.

(You can check the model speci󼴩cation code on the product's case and carton box)

• Please check to ensure that the following contents are included.

• If the product has external damage or some contents are missing,

please contact the place of purchase or our sales department.

3

▼ Before You Start Installation Screen &

Parameters

Handling and

Operating Speci󼴩cations

󽴙󽴔

MT100 Display Unit

MT100 User Manual

MT100 Main Unit

Connection cable

Communication cable

2 pin terminal : 7 Pieces

3 pin terminal : 1 piece

6 pin terminal : 2 or 3 pieces

8 pin terminal: 2 pieces

※ 3 for HB option and 2 for non-HB option

※ For communication option

※ Display unit to main unit

4

Digital Mold Controller

󽴙󽴔󽴔󽴔󽴔󽴔󽴔

󽴙󽴔󽴔󽴔󽴔󽴔

󽴙󽴔󽴔󽴔

2. Safety notice

• Please make this manual is delivered to the end user and is placed

where it can be easily found.

• Please install and operate this product after reading and fully understanding the manual.

• This manual contains detailed information about the product and any matter

not mentioned in this manual cannot be guaranteed.

• This manual is written carefully and believed to be accurate,

but please call us if you 󼴩nd any errors, omissions, or have suggestions for improvements.

• The contents of this user manual can be edited with out prior notice for improvement

and modi󼴩cation of the product.

• For the safety and protection of the system that uses this product,

please read and follow the manual with care.

• 

We are not liable for any damage and safety problems due to disregards of the manual or

lack of care in product operation.

• In case the system needs any extra safety circuitry or other safety materials for the

safety and protection of the system, please install them outside of the product.

Do not modify or add components inside of the product.

• Do not disassemble, repair or reconstruct the product.

It may result in electric shock, 󼴩re, or malfunction.

• Do not impact the product. It could result in malfunction or damage.

• Unless it is included in the company's terms and conditions for warranty,

we are not responsible for any warranties or guarantees.

• We are not liable for any damages and indirect loss of the use or third

person due to unpredicted natural disasters.

5

▼ Before You Start Installation Screen &

Parameters

Handling and

Operating Speci󼴩cations

󽴙󽴔󽴔󽴔󽴔󽴔

• The warranty for this product is valid for one year from purchase and

we will 󼴩x any breakdown and faults from proper uses as

it is mentioned in this manual for free of charge.

• After the warranty period, there will be a charge for repair according to our policies

• Under the following conditions,

there will be a charge for repairs during the warranty period.

- Breakdowns due to user misuse.

- Breakdowns due to natural disaster.

- Breakdowns due to relocation of the product after installation.

- Breakdowns due to modi󼴩cation of the product.

- Breakdowns due to power interruption.

• Please call customer service for A/S.

- Tel : +82

－

1577

－

1047

󽴙󽴔󽴔󽴔

• Please install the product panel on the panel before you operate it since

there is a possibility of electric shock if you do not.

• Please turn o󼴨 the power of all the units and products before

connecting the cables to each other.

• Please do not touch the product with wet hands. It can cause electric shock.

• Never use any gas pipe, lighting rods, or electrical wires as a ground.

It can cause ignition and explosion.

• Please do not turn on electricity before installation of this product is completed.

It can cause breakdowns.

• It can cause electric shock and 󼴩re when improper power source is used.

• Please do not install the product inclined.

• Please avoid installing the product in the following places where.

- People can touch terminal unintentionally.

- It is exposed to mechanical shock or vibration.

- Danger or corrosion or combustion of gas exit.

- Temperature changes frequently.

- Temperature is either too high (Over 50 C) or too low (Below 0 C).

(If you use our product below 10 C, please warm up for more than 30 minutes)

- It is exposed to direct sunlight.

- It is exposed to very high level of electromagnetic waves.

- Humidity is high (Over 85% humidity)

- It has many combustible objects.

- It has dust and salinity.

- It is exposed to heat radiation by other units.

- It is exposed to noise caused by other units.

6

Digital Mold Controller

3. Su󼴫x code

Model Number Description

MT100 □ □ □ Mold Temperature Controller

Communication

0 No communication

1 RS485 / 422

Pressure check 1 Pressure check by input of contact

HB Test

0 No HB

1 3 HB(s) ※ CT (CTL

－

6

－

S) is sold separately

7

Before You Start ▼ Installation Screen &

Parameters

Handling and

Operating Speci󼴩cations

Installation

[Unit : mm]

1. External dimensions and panel cutout

󽴙󽴔󽴔

󽴙󽴔󽴔

155.0

130.0

8.8

114.0

23.3

25.3

140.0

23.3

2.0

141.0+0.5-0

115.0+0.5-0

171.0

145.0

8

Digital Mold Controller

2. Terminal diagram

󽴙󽴔󽴔󽴔



※ Before connecting cables to the units, turn o󼴨 the main power of all the units and

make sure the cables to be connected are not conducting,

then connect the cables to the units.

※ Do not touch the terminals when the power is being supplied to the unit because

there is a possibility of electric shock.

※ Make sure the main power has been turned o󼴨 and connect cables to the units.

• Cause of Noise

- Relay and Contact

- Motor commutator

- Solenoid Coil, Solenoid Valve

- Phase angle SCR

- Power Line

- Remote Communication equipment

- Inductance Load

- Welding equipment

- Inverter

- High-pressure ignition equipment

• Countermeasure for Noise

- Please allow the input wires some distance from the power circuit and earth circuit.

- Please use the shield wires if there is noise caused by the electrostatic induction.

- Avoid having two grounds. If necessary, connect the shield wire to the earth terminal.

- Please twist input wires closely if there is noise caused by electromagnetic induction.

9

Before You Start ▼ Installation Screen &

Parameters

Handling and

Operating Speci󼴩cations

󽴙󽴔󽴔󽴔󽴔

• Sensor Terminal

- 1,2,3 : Terminal for mold sensor

- 4,5,6 : Terminal for MEDI sensor

- 7,8,9 : Terminal for water withdrawal

- 10,11,12 : Terminal for water ENTER sensor

- 13,14 : unused

• DI TERMINAL (Contact Input Terminal)

- 1,2(W.Fill Low) : Input Terminal for checking start of (Lack) of MEDI re󼴩lling

- 3,4(W.Fill High) : Input Terminal for checking end of MEDI re󼴩lling

- 5,6(Pressure over) : Input Terminal for checking over pressure

- 7,8(Option) : Input Terminal for option input

- 9,10(Pump rev over) : Input Terminal for checking over reverse operation of pump

- 11,12(Pump dir over) : Input Terminal for checking over direct action of pump

- 13,14(Heat over) : Input Terminal for checking overheating

• CT Sensor terminal

- 1,2(CT1) : CT sensor terminal for checking current on R

- 3,4(CT2) : CT sensor terminal for checking current on S

- 5,6(CT3) : CT sensor terminal for checking current on T

(Use CTL

－

6

－

S for CT sensor)

• Display CN(Terminal for the connection cable to display)

- Please connect the cable that comes with MT 100

• DO TERMINAL(Relay Contact Output Terminal)

- 1,2(Option) : Output terminal for option

- 3,4(Alarm) : Output terminal for Alarm

- 5,6(Suction) : Output terminal for SUCTION

- 7,8(Pump dir) : Output terminal for Pump Direct

- 9,10(Pump rev) : Output terminal for Pump Reverse

- 11,12(Water 󼴩ll) : Output terminal for Water Fill

• OUTPUT TERMINAL

- 1,2(Cool) : Output terminal for cooling control

- 3,4(SSR heat) : Output terminal for heating control (Voltage pulse output)

• PHASE CHECK TERMINAL(Phase Detection Terminal)

- 1 : R Connection terminal

- 2 : S Connection terminal

- 3 : T Connection terminal

10

Digital Mold Controller



※ Do not connect cables to TEST PIN.

unused

RTD mV/V RTD mV/V RTD mV/V RTD mV/V

SENSOR

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

CT SENSOR

RELAY OUTPUT

Control

DI INPUT

Heat over

Pump dir over

pump rev over

Option

Pressure over

W. Fill hi

W. Fill low

Test pin

Display

connector

Phase

POWER

R

S

T

Power

FG

CT1

CT2

CT3

Option

Alarm

Suction

Pump dir

Pump rev

Water ﬁll

Cool

SSR Heat

POWER

Ø3.20 mm

165.00 mm

92.00 mm

11

Before You Start ▼ Installation Screen &

Parameters

Handling and

Operating Speci󼴩cations

󽴙󽴔󽴔󽴔

• DI TERMINAL(Contact Input Terminal)

- 1,2(R/S) : RUN/RESET Contact Input Terminal.

• COMM TERMINAL(Communication Terminal)

- 1,2,3,4 : RS422/485 Communication Terminal.

- 5 : Communication Signal Ground Terminal.

• Main CN(Terminal for connection with MAIN)

- Please connect the cable that comes with MT 100.



※ Do not connect cables to TEST PIN.

MAIN B

/

D CONNECTOR

TEST PIN

R /S

DI COMM

TXRXSGSG

12

Digital Mold Controller

※ Following 󼴩gure illustrates cable connection supposing mold system built as

shown below.

⑬ Auto water ENTER valve

⑫ Cooling valve

① Heat exchanger

② Overheating detector

③ Heater

④ MEDI temperature sensor ⑤ Float switch

⑥ Pump

Enter cooling water

Return cooling water

Enter medium

Return medium

Mold

⑨ Mold temperature sensor

⑪ Pressure gauge ⑧ ENTER temperature sensor

⑦ Return temperature

sensor

⑩ Suction

3. Names and functions of parts

13

Before You Start ▼ Installation Screen &

Parameters

Handling and

Operating Speci󼴩cations

󽴙󽴔󽴔󽴔󽴔󽴔

󽴙󽴔󽴔󽴔󽴔󽴔󽴔

• Terminals to connect temperature and pressure sensors

Sensor terminal

Control sensor

1

2

3

+

－

+

－

+

－

+

－

+

－

13

14

Mold

Medium

Ret.W

ENT.W

Pressure

4

5

6

7

8

9

10

11

12

⑨ Terminal to connect temperature

sensor of mold part

•

When Mold Key is On, it reads and

controls temperature via the

temperature sensor.

⑪ unused

④ Terminal to connect temperature sensor

of medium (water)

•

When Mold Key is OFF, reads and

controls temperature via the

temperature sensor.

•

Either of mold or medium sensor

must open to control.

⑦ Terminal to connect temperature sensor

of water return part

•

It displays temperature on

'Temp Display' screen.

⑧ Terminal to connect temperature sensor

of water ENTER part

•

It displays temperature on

'Temp Display' screen

Monitoring sensor

③ Connect CT sensor to detect R phase Current.

1

2

CT1

③ Connect CT sensor to detect S phase Current.

3

4

CT2

③ Connect CT sensor to detect T phase Current.

5

6

CT3

14

Digital Mold Controller

󽴙󽴔󽴔󽴔󽴔󽴔

• Input terminal for monitoring system

DI terminal

14

13

6

5

4

3

2

1

Heat

PP_D

PP-R

OPT

PRS

WT_H

WT_L

12

11

10

9

8

7

② Terminal to monitor overheating

•

Using by connecting temperature limit switch.

•