ClimateMaster Tranquility® Modular TMW Water-to Water Series 30 – 70 Ton Install Manual

Brand: ClimateMaster

Model: Tranquility® Modular TMW Water-to Water Series 30 – 70 Ton

Type: Install Manual

Tranquility

Large

Water-to-Water

(TMW)

Series

Models 360 - 840

Commercial EarthPure

Water-to-Water

Water-Source

Heat Pumps - 60Hz

Installation, Operation

& Maintenance

97B0090N01

Revised: June 12, 2020

Table of Contents

Model Nomenclature 3

General Information 4

Unit Physical Data 6

Unit Dimensional Data 7

Unit Installation 8

Piping Installation 9

Load Plumbing Installation 10

Water Temperature Requirements 10

Water-Loop Heat Pump Applications 11

Ground-Water Heat Pump Applications 12

Ground-Loop Heat Pump Applications 13

Electrical - Line Voltage 14

Wiring Diagram Matrix 17

Typical Wiring Diagram 18

Refrigeration Circuit Diagram 21

Heat Exchangers 22

Control System 23

Control System Optional Features 31

Control Sequence of Operation from BAS 32

BACnet, Modbus, N2 Points List 33

Unit Commissioning & Operating Conditions 39

Piping System Cleaning & Flushing 40

Pre-Start Up Procedures 41

Pre Start-up Check List 43

Unit Start Up Procedures 44

Operation and Maintenance 47

Operational Limitations 49

Compressor Information 50

Refrigeration System Recharging 51

Sequence of Operation 52

Factory Installed Options 53

Field Installed Options 53

Troubleshooting Guide 54

Start Up Form 55

Refrigeration Troubleshooting Form 57

Warranty (US & Canada) 58

Revision History 60

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Large Water-to-Water

(

TMW

)

Series

Rev.: June 12, 2020

ClimateMaster Water-Source Heat Pumps

This Page Intentionally Left Blank

climatemaster.com

Tranquility

Large Water-to-Water

(

TMW

)

Series

Rev.: June 12, 2020

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Model Nomenclature

T M W C3 6 0 SF S A R S 0 S

1 2 3 4 5 6 7

9 10 11 12 13 14 15

TMW = TRANQUILITY

MEDIUM TEMPERATURE

WATER TO WATER

MODEL TYPE

UNIT SIZE

360

REVISION LEVEL

C = CURRENT

VOLTAGE

CONTROLS

S = SCROLL

COMPRESSOR TYPE

REFRIGERANT

R = REVERSE CYCLE HEAT PUMP

APPLICATION

0 = NONE

REFRIGERANT OPTIONS

MODEL CONFIGURATION

WATER ISOLATION VALVES

0 = NONE

600

840

A = HFC-410A

C = LOAD MOTORIZED VALVES

S = SINGLE UNIT CONTROL

L = LON

H = 208-230/60/3

F = 460/60/3

N = 575/60/3

S = STANDARD

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Large Water-to-Water

(

TMW

)

Series

Rev.: June 12, 2020

ClimateMaster Water-Source Heat Pumps

General Information

WARNING! To avoid the release of refrigerant into the

atmosphere, the refrigerant circuit of this unit must be

serviced only by technicians who meet local, state, and

federal prociency requirements.

CAUTION! To avoid equipment damage, DO NOT use

these units as a source of heating or cooling during the

construction process. The mechanical components and lters

can quickly become clogged with construction dirt and debris,

which may cause system damage and void product warranty.

� WARNING! �

� CAUTION! �

Safety

Warnings, cautions, and notices appear throughout this

manual. Read these items carefully before attempting any

installation, service, or troubleshooting of the equipment.

DANGER: Indicates an immediate hazardous situation,

which if not avoided will result in death or serious injury.

DANGER labels on unit access panels must be observed.

WARNING: Indicates a potentially hazardous situation,

which if not avoided could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation or

an unsafe practice, which if not avoided could result in

minor or moderate injury or product or property damage.

NOTICE: Notication of installation, operation, or

maintenance information, which is important, but which is

not hazard-related.

WARNING! All refrigerant discharged from this unit must

be recovered WITHOUT EXCEPTION. Technicians must

follow industry accepted guidelines and all local, state, and

federal statutes for the recovery and disposal of refrigerants.

If a compressor is removed from this unit, refrigerant circuit

oil will remain in the compressor. To avoid leakage of

compressor oil, refrigerant lines of the compressor must be

sealed after it is removed.

WARNING! The installation of water-source heat pumps and

all associated components, parts, and accessories which

make up the installation shall be in accordance with the

regulations of ALL authorities having jurisdiction and MUST

conform to all applicable codes. It is the responsibility of

the installing contractor to determine and comply with ALL

applicable codes and regulations.

� WARNING! �

DANGER

• Electric shock hazard!

• May result in injury or death!

• Disconnect power supply(ies)

before servicing!

• Refer servicing to qualified

service personnel.

• Risque de choc électrique!

• Résultat de mai dans dommages

ou la mort!

• Debrancher avant d’entreprendre

le dépannage de l’appareil!

• Consulter un réparateur qualifie

pour le dépannage.

DANGER

CAUTION ATTENTION

! !

• Unit to be serviced by qualified

personnel only.

• Refrigerant system under

pressure.

• Relieve pressure before using

tourch.

• Recover refrigerant and store or

dispose of properly.

• Confier la maintenance á un

technicien qualifie.

• Le systéme frigorifique sous

pression.

• Décomprimer avant d’exposer á

la flamme.

• Récuperér le frigorigene et le

stocker ou le détrire

correctement.

RECOVER

REFRIGERANT

climatemaster.com

Tranquility

Large Water-to-Water

(

TMW

)

Series

Rev.: June 12, 2020

THE SMART SOLUTION FOR ENERGY EFFICIENCY

General Information, Cont’d.

Inspection - Upon receipt of the equipment, carefully

check the shipment against the bill of lading. Make sure

all units have been received. Inspect the carton or crating

of each unit, and inspect each unit for damage. Assure

the carrier makes proper notation of any shortages or

damage on all copies of the freight bill and completes a

common carrier inspection report. Concealed damage

not discovered during unloading must be reported to

the carrier within 15 days of receipt of shipment. If not

led within 15 days, the freight company can deny the

claim without recourse. Note: It is the responsibility of

the purchaser to le all necessary claims with the carrier.

Notify the ClimateMaster Trafc Department of all

damage within fteen (15) days of shipment.

Storage - Equipment should be stored in its original

packaging in a clean, dry area. Store units in an upright

position at all times. Do not stack.

Unit Protection - Cover units on the job site with

either shipping packaging, vinyl lm, or an equivalent

protective covering. Cap the open ends of pipes stored

on the job site. In areas where painting, plastering, and/

or spraying has not been completed, all due precautions

must be taken to avoid physical damage to the units and

contamination by foreign material. Physical damage and

contamination may prevent proper start-up and may

result in costly equipment clean-up.

Examine all pipes, ttings, and valves before installing

any of the system components. Remove any dirt or trash

found in or on these components.

Pre-Installation - Installation, Operation, and Maintenance

instructions are provided with each unit. The installation

site chosen should include adequate service clearance

around the unit. Before unit start-up, read all manuals

and become familiar with the unit and its operation.

Thoroughly check the system before operation.

Prepare units for installation as follows:

1. Compare the electrical data on the unit nameplate with

ordering and shipping information to verify that the

correct unit has been shipped.

2. Keep the cabinet covered with the shipping packaging

until installation is complete and all plastering, painting,

etc. is nished.

3. Verify refrigerant tubing is free of kinks or dents and

that it does not touch other unit components.

CAUTION! All three phase scroll compressors must have

direction of rotation veried at start-up. Verication is

achieved by checking compressor Amp draw. Amp draw

will be substantially lower compared to nameplate values.

Additionally, reverse rotation results in an elevated sound

level compared to correct rotation. Reverse rotation will result

in compressor internal overload trip within several minutes.

Verify compressor type before proceeding.

CAUTION! DO NOT store or install units in corrosive

environments or in locations subject to temperature or

humidity extremes (e.g., attics, garages, rooftops, etc.).

Corrosive conditions and high temperature or humidity can

signicantly reduce performance, reliability, and service life.

Always move and store units in an upright position. Tilting

units on their sides may cause equipment damage.

� CAUTION! �

CAUTION! CUT HAZARD - Failure to follow this caution may

result in personal injury. Sheet metal parts may have sharp

edges or burrs. Use care and wear appropriate protective

clothing, safety glasses and gloves when handling parts and

servicing heat pumps.

4. Do not apply power to compressors until startup.

Verify isolation switches (at bottom of low voltage

section) are off.

5. Verify I/O Flex 6126 board has jumper set to 5 Vac.

See Wire Diagram.

Handling - Carefully remove the unit’s packaging. The

steel base cut-outs provide maneuverability by forklift or

pallet jack into its nal position (See Rigging and Lifting

Procedures).

Rigging and Lifting - Each unit should be lifted by using

a pallet jack or fork lift in base slots. If it is necessary to

utilize a crane for rigging or lifting, use lifting straps and

spreader bars.

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Large Water-to-Water

(

TMW

)

Series

Rev.: June 12, 2020

ClimateMaster Water-Source Heat Pumps

Unit Physical Data

Unit Maximum Water Working Pressure

Options Max Working Pressure PSIG [kPa]

Base Unit 300 [2,068]

Motorized Valves 300 [2,068]

Model Left Front Left Rear Right Front Right Rear

TMW360 345 [156] 350 [159] 275 [125] 355 [161]

TMW600 492 [223] 500 [227] 400 [181] 533 [242]

TMW840 557 [252] 565 [255] 452 [204] 601 [271]

Unit Corner Weights (lbs) [kg]

Model TMW360 TMW600 TMW840

Compressor (qty) Scroll (2) Scroll (2) Scroll (2)

Compressor Oil Type

ALL REV B, C ALL

POE PVE PVE

Factory Charge HFC-410A (lbs) [kg] / circuit 15 [6.8] 27.5 [12.5] 33.8 [15.4]

Indoor / Load Water connection sizes FPT (in) 2 2-1/2 2-1/2

Outdoor / Source Water connection size FPT (in) 2 2-1/2 2-1/2

Weight - Operating (lbs) [kg] 1400 [635] 2055 [932] 2305 [1042]

Weight - Shipping (lbs) [kg] 1325 [601] 1925 [873] 2175 [983]

Water Volume (Source)

Gallons [Liters] 4.7 [17.8] 8.3 [31.4] 9.5 [36]

Water Volume (Load)

Gallons [Liters] 4.4 [16.7] 7.3 [27.6] 8.5 [32.2]

climatemaster.com

Tranquility

Large Water-to-Water

(

TMW

)

Series

Rev.: June 12, 2020

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Unit Dimensional Data

FRONT

COMPRESSOR

ACCESS PANEL

2 ft. [61cm]

OPTIONAL SERVICE

ACCESS (BOTH SIDES)

NOTE 4

MINIMUM

2-1/2 ft. [76cm]

REQUIRED SERVICE

ACCESS

[860]

MINIMUM

18” REQUIRED

SERVICE ACCESS

HIGH VOLTAGE

CONTROL BOX

RV ACCESS

PANEL

LOW VOLTAGE

CONTROL BOX

HIGH VOLTAGE

LOW VOLTAGE

NOTE:

1. DIMENSIONS SHOWN IN INCHES AND [MILLIMETERS].

2. TMW360 WATER CONNECTIONS ARE 2” FPT.

3. TMW600 AND 840 WATER CONNECTIONS ARE 2.5” FPT.

4. FOR MULTIPLE UNITS PLACED SIDE BY SIDE. ALLOW SUFFICIENT SPACE FRONT OR BACK TO REMOVE UNIT.

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Large Water-to-Water

(

TMW

)

Series

Rev.: June 12, 2020

ClimateMaster Water-Source Heat Pumps

Unit Installation

TMW Unit Location - These units are not designed for

unconditioned indoor or outdoor installation. Locate the

unit in an INDOOR dry, conditioned air (see Operational

Limits Table - 5) area that allows enough space for service

personnel to remove access panels and to perform typical

maintenance or repairs in the future.

The installation of water-source heat pump units and

all associated components, parts and accessories which

make up the installation must be in accordance with

the regulations of ALL authorities having jurisdiction

and MUST conform to all applicable codes. It is the

responsibility of the Installing Contractor to determine

and comply with ALL applicable codes and regulations.

ClimateMaster recommends locking down the TMW to a

concrete base or to three 4” eld supplied base rails that

can support the unit weight. Base pan has 6 bolt holes for

securing to base or rail.

Note: If springs or vibration isolation pads are used,

size and weight distribution must be determined by a

qualied structural engineer.

Recommended service clearances are 36 inch (91 cm)

at front, 30 inch (76 cm) at rear, and 18 inch (46 cm)

above. Optional service clearances 24 inch (61 cm) each

side. Provide sufcient room to make water and electrical

connections. Access panel screws are for shipping and

may be removed prior to setting the unit. These units are

not approved for outdoor installation and, therefore, must

be installed inside the structure being conditioned.

Note: Do not apply power to compressors until startup.

Verify isolation switches (at bottom of low voltage

section) are off.

The Load side should have a minimum capacity of 6

gallons per ton of cooling ouput capacity to prevent

compressor short cycling.

climatemaster.com

Tranquility

Large Water-to-Water

(

TMW

)

Series

Rev.: June 12, 2020

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Piping Installation

flex-conduit

Field-supplied

power disconnect

Field-supplied

Load connections

Source connections

Installation of Supply and Return Piping for

Load and Source

Follow these piping guidelines.

1. Install a drain valve at the base of each supply and

return riser to facilitate system ushing.

2. Install shut-off / balancing valves and unions at each

unit to permit unit removal and for servicing.

3. Install shut off valves to isolate strainers.

4. Install 60 mesh strainers on unit inlet for both

Source and Load. Recommend basket strainer on

Source.

5. Select the proper hose length to allow slack between

connection points. Hoses may vary in length by +2%

to -4% under pressure.

6. Exceeding the minimum bend radius may cause the

hose to collapse which reduces water ow rate. Install

an angle adapter to avoid sharp bends in the hose

when the radius falls below the required minimum and

causes a slight kink.

7. Install (4) petes ports, install on both Source and Load

inlets and outlets.

8. Both Load and Source must adhere to Water Quality

Standards. See Table 1.

Optional pressure-rated hose assemblies designed

specically for use with ClimateMaster units are available.

Similar hoses can be obtained from alternate suppliers.

Supply and return hoses are tted with swivel-joint

ttings at one end to prevent kinking during installation.

Refer to Figure 1 for an illustration of a Supply/Return

Hose Kit. Male adapters secure hose assemblies to the

unit. Install hose assemblies properly and check them

regularly to avoid system failure and reduced service life.

� CAUTION! �

CAUTION! Corrosive system water requires corrosion

resistant ttings and hoses and possibly water treatment.

Figure 1: Supply/Return Hose Kit

Figure 2: Connection Locations

Insulation is not required on loop water piping except

where the piping runs through unheated areas or outside

the building or when the loop water temperature is

below the minimum expected dew point of the pipe

ambient temperature. Insulation is required if loop water

temperature drops below the dew point.

Pipe joint compound is not necessary when Teon

threaded tape is pre-applied to hose assemblies or when

ared-end connections are used. If pipe joint compound

is preferred, use compound only in small amounts on the

pipe threads of the tting adapters. Prevent sealant from

reaching the ared surfaces of the joint.

Note: When antifreeze is used in the loop, assure

that any Teon

tape or pipe joint compound used is

compatible.

Maximum allowable torque for brass ttings is 30 ft-lbs

[41 N-m]. If a torque wrench is not available, tighten

nger-tight plus one quarter turn. Tighten steel ttings

as necessary.

� WARNING! �

WARNING! Piping must comply with all applicable codes.

� WARNING! �

WARNING! Do not bend or kink supply lines or hoses.

Rib Crimped

Length

(2 ft [0.6m] Length Standard)

Swivel

Brass

Fitting

Brass

Fitting

MPT

Reborde Acanalado

Longitud

(Long. Estándar de 2 pies)

Accesorio

Giratorio

de Bronce

Accesorio

de Bronce

MPT

Rib Crimped

Length

(0.6m Length Standard)

Swivel

Brass

Fitting

Brass

Fitting

MPT

(Typical Both Hoses)

WARNING! Polyolester Oil, commonly known as POE oil, or

Polyvinylether, commonly known as PVE oil, are synthetic

oils used in many refrigeration systems including those with

HFC-410A refrigerant. POE, or PVE oil, if it ever comes in

contact with PVC or CPVS piping, may cause failure of the

PVC/CPVC. PVC/CPVC piping should never be used as

supply or return water piping with water source heat pump

products containing HFC-410A as system failures and

property damage may result.

� WARNING! �

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Large Water-to-Water

(

TMW

)

Series

Rev.: June 12, 2020

ClimateMaster Water-Source Heat Pumps

Load Plumbing Installation

WATER TEMPERATURE REQUIREMENTS

TMW Unit Load Plumbing - The applications are too

varied to describe in this document. However, some basic

guidelines will be presented. Much of the discussions on

water loop applications would be valid for the load plumbing

discussion as well. All plumbing must conform to local codes

with the following considerations:

Active portion of loop requires 6 gallons of water per ton of

unit(s) capacity, see gure 3. Must use storage/buffer tank

if needed.

Wide temperature variation applications such as

heating/cooling coils:

• Employ piping materials that are rated for the maximum

temperature and pressure combination. This excludes

PVC for most heating applications.

• Ensure that load water flow in high temperature heating

applications is at least 3 gpm per ton [3.9 l/m per kW] to

improve performance and reduce nuisance high pressure

faults.

• DO NOT employ plastic to metal threaded joints

• Utilize a pressure tank and air separator vent system to

equalize pressure and remove air.

Swimming Pool Hot Tub Applications:

• Load exchanger should be isolated with secondary heat

exchanger constructed of anti-corrosion material for

chlorine/bromine fluid applications.

Potable Water Applications:

• Load exchanger should be isolated with secondary heat

exchanger.

• Ensure load water flow in high temperature heating

applications is at least 3 gpm per ton to improve

performance and reduce nuissance to high

pressure faults.

Figure 3: Load Water System (Not all components of system shown. See engineering specications and drawings)

Note: The manufacturer strongly recommends all piping

connections, both internal and external to the unit, be

pressure tested by an appropriate method prior to any

nishing of the interior space or before access to all

connections is limited. Test pressure may not exceed

the maximum allowable pressure for the unit and all

components within the water system. The manufacturer

will not be responsible or liable for damages from water

leaks due to inadequate or lack of a pressurized leak

test, or damages caused by exceeding the maximum

pressure rating during installation.

Cooling Water Temperature - Unit is designed for a

leaving water temperature range from 40°F to 62°F.

TMW360-840 units can operate safely in this range

without the need of special controls or glycol additives.

Leaving water temperatures below 40°F can result in

TMW

Front

Out

Unions

Hose

Pump

AYS30060 -

Y-Strainer

(3” - 60 mesh)

Bypass Valve

(Not required if

unit has Source MWV)

Backow

Preventer

Revision A Models Only

60”

Flow to

Load Field

Flow from

Load Field

Pressure Relief

Valve

Manual Isolation

Valves

Active Portion

of Loop

2” (360)

2.5” (600)

AHK

Hose Kit (1)

Pressure taps

with shuto

valves and gages

(No Scale)

ADPS (1) KIT

Dierential Pressure Sensor Kit

(Wire to LVTB2 15, 16, 17)

Note: Rev B ADPS Factory installed and wired internal

evaporator suction temperatures below the freezing point

of water. Therefore, a glycol solution additive is required

that will protect the evaporator from freeze ups at lower

operating suction temperatures. The full range of leaving

uid temperature using glycol is 24°F to 62°F.

climatemaster.com

Tranquility

Large Water-to-Water

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)

Series

Rev.: June 12, 2020

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Water-Loop Heat Pump Applications

Hose

Unions

ABS30060-

Basket Strainer

(3”- 60 mesh)

Flow from

Source

Flow to

Source

2” (360)

2.5” (600)

AHK

Hose Kit (1)

Pressure taps

with shuto

valves and gages

Out

TMW

Front

(No Scale)

Revision A Models Only

60”

ADPS (1) KIT

Dierential Pressure

Sensor Kit

(Wire to LVTB2 13, 14, 17)

Note: Rev B ADPS Factory installed and wired internal

Commercial systems typically include a number of units

plumbed to a common piping system. Any unit plumbing

maintenance work can introduce air into the piping system,

therefore air elimination equipment is a major portion

of the mechanical room plumbing. In piping systems

expected to utilize water temperatures below 50°F [10°C],

1/2" [13mm] closed cell insulation is required on all piping

surfaces to eliminate condensation. Metal to plastic

threaded joints should never be employed due to their

tendency to leak over time. Teon tape thread sealant is

recommended for NPT water connections (commercial

class) to minimize internal fouling of the heat exchanger.

Do not overtighten connections and route piping so as not

to interfere with service or maintenance access. Hose kits

are available from ClimateMaster for connection between

the TMW Series and the piping system. The piping system

should be ushed to remove dirt, piping chips, and other

foreign material prior to operation. See Piping System

Cleaning and Flushing Procedures later in this document.

The ow rate is usually set between 2.25 gpm and 3 gpm

per ton [2.9 l/m and 4.5 l/m per kW] of cooling capacity.

ClimateMaster recommends 2.5 gpm per ton [3.2 l/m per

kW] for most applications of water loop heat pumps. To

insure proper maintenance and servicing, P/T ports are

imperative for temperature and ow verication, as well as

performance checks.

Cooling Tower/Boiler Systems typically utilize a

common loop maintained 60-90°F [16-32°C]. The use

of a closed circuit evaporative cooling tower with a

secondary heat exchanger between the tower and the

water loop is recommended. If an open type cooling

tower is used continuously, chemical treatment and

ltering will be necessary.

Figure 4: Source Water System (Not all components of system shown. See engineering specications and drawings).

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Large Water-to-Water

(

TMW

)

Series

Rev.: June 12, 2020

ClimateMaster Water-Source Heat Pumps

Ground-Water Heat Pump Applications

Expansion Tank and Pump - Use a closed, bladder-

type expansion tank to minimize mineral formation due

to air exposure. The expansion tank should be sized

to handle at least one minute run time of the pump to

prevent premature pump failure using its drawdown

capacity rating. Discharge water from the unit is not

contaminated in any manner and can be disposed of

in various ways depending on local building codes; i.e.

recharge well, storm sewer, drain eld, adjacent stream

or pond, etc. Most local codes forbid the use of sanitary

sewer for disposal. Consult your local building and zoning

department to assure compliance in your area.

Water Control Valve - Note the placement of the water

control valve. Always maintain water pressure in the heat

exchanger by placing water control valves at the outlet

of the unit to prevent mineral precipitation. Slow opening

and closing valves are recommended to reduce water

hammer. If water hammer persists, a mini-expansion

tank can be mounted on the piping to help absorb the

excess hammer shock. Ensure that the total ‘VA’ draw

of any eld-supplied valve can be supplied by the unit

transformer.

Flow Regulation - Flow regulation can be accomplished

by two methods. First, most water control valves have

a built in ow adjustment. By measuring the pressure

drop through the unit heat exchanger, ow rate can be

determined and compared to Table 2. Since the pressure

is constantly varying, two pressure gauges might be

needed. Simply adjust the water control valve until

the desired ow of 1.5 to 2 gpm per ton is achieved.

Secondly, a ow control device may be installed. The

devices are typically an orice of plastic material that

is designed to allow a specied ow rate. These are

mounted on the outlet of the water control valve. On

occasion, these valves can produce a velocity noise that

can be reduced by applying some back pressure. This

is accomplished by slightly closing the leaving isolation

valve of the well water setup.

Shut off valves should be included for ease of servicing.

Unit has internal ush valves to allow alkaline ushing

of just the heat exchanger. Pressure temperature plugs

should be used so that ow and temperature can be

measured.

Supply and return water piping materials should

be limited to copper, PE, or similar material. PVC or CPVC

should never be used as they are incompatible with the

POE and PVE oils used in HFC-410A products and piping

system failure and property damage may result.

Table 1: Water Quality Standards

Table 2

In areas with extremely hard water, the owner should

be informed that the intermediate heat exchanger may

require occasional ushing. Use a 2% phosphoric or

sulfamic acid solution, on the unit side and manufacturer’s

recommendation on ground water side.

Water Containing Concentration

Ammonia Less than 2.0 mg/l

CaCO3 Alkalinity 30 - 500 mg/l

CaCO3 Hardness 30 - 500 mg/l

Chlorides Less than 200 mg/l

Dissolved Solids Less than 1000 mg/l

Iron Less than 5.0 mg/l

Manganese Less than 4.0 mg/l

Nitrate Less than 100 mg/l

pH 7.0 - 9.0

Sulphate Less than 200 mg/l

Model Flow GPM

Pressure Drop

PSI (FT)

TMW360

45 1.2 (2.7)

68 2.4 (5.6)

90 4.2 (9.6)

TMW600

75 1.7 (3.9)

113 3.6 (8.3)

150 6.3 (14.5)

TMW840

105 2.7 (6.2)

158 6.0 (13.7)

210 10.4 (23.7)

WARNING! Polyolester Oil, commonly known as POE oil, or

Polyvinylether, commonly known as PVE oil, are synthetic

oils used in many refrigeration systems including those with

HFC-410A refrigerant. POE, or PVE oil, if it ever comes in

contact with PVC or CPVS piping, may cause failure of the

PVC/CPVC. PVC/CPVC piping should never be used as

supply or return water piping with water source heat pump

products containing HFC-410A as system failures and

property damage may result.

� WARNING! �

Water quantity should be plentiful and of good quality.

Consult Table 1 for water quality guidelines. The unit has

stainless steel braze plate heat exchangers. In ground

water situations where scaling could be heavy or where

biological growth such as iron bacteria will be present, a

closed loop system is recommended. It is mandatory to

install an intermediate heat exchanger to isolate an open

loop from the heat pump loop on open well systems. Heat

exchangers may over time lose heat exchange capabilities

due to a build up of mineral deposits inside. These can be

cleaned only by a qualied service mechanic as acid and

special pumping equipment are required.

climatemaster.com

Tranquility

Large Water-to-Water

(

TMW

)

Series

Rev.: June 12, 2020

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Ground-Loop Heat Pump Applications

Pre-Installation - Prior to installation, locate and mark

all existing underground utilities, piping, etc. Install loops

for new construction before sidewalks, patios, driveways,

and other construction has begun. During construction,

accurately mark all ground loop piping on the plot plan

as an aid in avoiding potential future damage to the

installation.

Antifreeze - In areas where minimum entering loop

temperatures drop below 40°F [5°C] or where piping will

be routed through areas subject to freezing, anti-freeze

is needed. Alcohols and glycols are commonly used as

antifreezes, however your local sales manager should be

consulted for the antifreeze best suited to your area. Low

temperature protection should be maintained to 15°F [9°C]

below the lowest expected entering loop temperature. For

example, if 30°F [-1°C] is the minimum expected entering

loop temperature, the leaving loop temperature would be

25 to 22°F [-4 to -6°C] and low temperature protection

should be at 15°F [-10°C] e.g. 30°F - 15°F = 15°F [-1°C -

9°C = -10°C]. All alcohols should be premixed and pumped

from a reservoir outside of the building when possible or

introduced under water level to prevent fuming. Initially

calculate the total volume of uid in the piping system.

Then use the percentage by volume shown in Table 3 for

the amount of antifreeze. Antifreeze concentration should

be checked from a well mixed sample using a hydrometer

to measure specic gravity.

Piping Installation - All earth loop piping materials should

be limited to only polyethylene fusion for inground sections

of the loop. Galvanized or steel tting should not be used

Table 3: Antifreeze Percentages by Volume

� CAUTION! �

CAUTION!

The following instructions represent industry

accepted installation practices for Closed Loop Earth

Coupled Heat Pump Systems. They are provided to assist

the contractor in installing trouble free ground loops. These

instructions are recommendations only. State and Local

Codes MUST be followed and installation MUST conform to

ALL applicable Codes. It is the responsibility of the Installing

contractor to determine and comply with ALL applicable

Codes and Regulations.

Type

Minimum Temperature for Low

Temperature Protection

10°F

[-12.2°C]

15°F

[-9.4°C]

20°F

[-6.7°C]

25°F

[-3.9°C]

Methanol 25% 21% 16% 10%

100% USP Food Grade

Propylene Glycol

38% 25% 22% 15%

Ethanol 29% 25% 20% 14%

* Must not be denatured with any petroleum based product

at any time due to their tendency to corrode. All plastic

to metal threaded ttings should be avoided due to their

potential to leak in earth coupled applications and a anged

tting substituted. P/T plugs should be used so that ow

can be measured using the pressure drop of the unit heat

exchanger in lieu of other ow measurement means. Earth

loop temperatures can range between 25 to 110°F [-4

to 43°C], and 2.25 to 3 gpm of ow per ton [2.9 l/m to

3.9 l/m per kW] of cooling capacity is recommended in

these applications. Upon completion of the ground loop

piping, pressure test the loop to assure a leak free system.

Horizontal Systems: Test individual loops as installed.

Test entire system when all loops are assembled. Vertical

U-Bends and Pond Loop Systems: Test Vertical U-bends

and pond loop assemblies prior to installation with a test

pressure of at least 100 psi [689 kPa].

Flushing the Earth Loop - Upon completion of system

installation and testing, ush the system to remove all

foreign objects and purge to remove all air. Flush the loop

rst with the unit isolated to avoid ushing debris from the

loop into the unit heat exchanger.

Water Control Valve -

Note the placement of the water

control valve. Always maintain water pressure in the heat

exchanger by installing water control valves at the source

out of the unit to prevent mineral precipitation. Position

water high pressure switch between unit and valve. Pilot

operated or slow closing valves are recommended to reduce

water hammer. If water hammer persists, a mini-expansion

tank can be mounted on the piping to help absorb the

excess hammer shock. Insure that the total ‘VA’ draw of the

valve can be supplied by the unit transformer. For instance,

some slow closing valves can draw up to 35VA. This can

overload smaller transformers depending on the other

controls employed. A typical pilot operated solenoid valve

draws approximate

ly 15VA.

Flow Regulation -

Install on source in of unit. Flow

regulation can be accomplished by two methods. First,

most water control valves have a built in ow adjustment.

By measuring the pressure drop through the unit heat

exchanger, ow rate can be determined and compared

to Table 2. Since the pressure is constantly varying, two

pressure gauges might be needed. Simply adjust the water

control valve until the desired ow of 2.5 to 3 gpm per ton

[2.0 to 2.6 l/m per kW] is achieved. Secondly, a ow control

device may be installed. The devices are typically an orice

of plastic material that is designed to allow a specied ow

rate. These are mounted on the outlet of the water control

valve. On occasion, these valves can produce a velocity

noise that can be reduced by applying some back pressure.

This is accomplished by slightly closing the leaving isolation

valve of the well water setup.

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Large Water-to-Water

(

TMW

)

Series

Rev.: June 12, 2020

ClimateMaster Water-Source Heat Pumps

Electrical – Line Voltage

General Line Voltage Wiring - Be sure the available

power is the same voltage and phase as that shown on

the unit serial plate. Line and low voltage wiring must

be done in accordance with local codes or the National

Electric Code, whichever is applicable.

TMW Power Connection - Line voltage connection is

made by connecting the incoming line voltage wires to L1,

L2, and L3 on power distribution block. Consult electrical

data table 4 for correct fuse size.

208 Volt Operation - All 208-230 Volt units are factory

wired for 208 Volt. The transformers may be switched to

230V operation as illustrated on the wiring diagram by

switching the Red wire from H2 to H3 terminal on the

transformer.

All eld installed wiring, including electrical ground, must

comply with the National Electrical Code as well as all

applicable local codes.

Refer to the unit wiring diagrams for fuse sizes and a

schematic of the eld connections which must be made

by the installing (or electrical) contractor.

� WARNING! �

WARNING! To avoid possible injury or death due to electrical

shock, open the power supply disconnect switch and secure

it in an open position during installation.

� CAUTION! �

CAUTION! Use only copper conductors for eld installed

electrical wiring. Unit terminals are not designed to accept

other types of conductors.

Model Voltage Code Voltage

Voltage Min/

Max

Compressor

Total Unit FLA

Min Circuit

Amps

Max

UL/CSA

HACR

Qty

RLA

(EA)

LRA

(EA)

TMW360

H 208-230/60/3 187/254 2 56.4 425 113 127 175

F 460/60/3 414/506 2 25.5 173 51 57 80

N 575/60/3 518/633 2 20.4 128 41 46 60

TMW600

H 208-230/60/3 187/254 2 94.7 605 189 213 300

F 460/60/3 414/506 2 42.8 272 86 96 125

N 575/60/3 518/633 2 34.3 238 69 77 110

TMW840

H 208-230/60/3 187/254 2 124.3 599 249 280 400

F 460/60/3 414/506 2 56.2 310 112 126 175

N 575/60/3 518/633 2 45.0 239 90 101 125

HACR circuit breaker in USA only

Table 4: TMW Large Electrical Data

Electrical Connection - The compliance of the installation

to relevant local and national codes is the responsibility

of the installer. Before carrying out any electrical work,

conrm that the main supply is isolated. The installer must

ensure that the correct electrical drawing is available.

Before power is applied to the system, the wiring should

be visually inspected for loose connections or frayed

terminal connections. All control wiring should follow

wiring instructions supplied in the project submittal

package.

Consult the unit wiring diagram located on the inside of

the compressor access panel to ensure proper electrical

hookup. All nal electrical connections must be made

with a length of exible conduit to minimize vibration and

sound transmission to the building.

Incoming Power Wiring - The power for all units is

taken from a suitable fused disconnect power supply

within the main panel and the electrical service enters

the individual units through the top into the units control

panel enclosure. Proper grounding is mandatory. The

power supply shall be in compliance with all local and

national codes.

climatemaster.com

Tranquility

Large Water-to-Water

(

TMW

)

Series

Rev.: June 12, 2020

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Electrical – Line Voltage, Cont’d.

Proper Voltage Balance - Occasionally, in three phase

circuits, a voltage imbalance occurs between phases.

It is not recommended to operate equipment when an

imbalance greater that 2% occurs. This causes motors to

run at high temperatures and may affect their longevity.

The following example describes how to calculate

the average voltage of the three phases to see if the

imbalance is greater than 2%.

Example:

Line one = 226v Line two = 230v Line three = 228v

The average is: 226+230+228 = 228v

Next, 100

(

228-226

)

= 0.9%

228

The voltage imbalance of the three phase circuit is 0.9%.

This is well under the 2% range.

� SAFETY WARNING �

WARNING! High voltage is used to operate this equipment.

Failure to observe standard electrical safety procedures

may result in serious injury. Only persons qualied and /

or properly trained should attempt to install, operate and

maintain this equipment. These units come fully charged

with refrigerant. Installation, and start – up should be

accomplished by technicians who are fully certied to handle

refrigerants, as required by 40 CRF Part 82, subpart F of the

Recycling and Emissions Reduction Act. Scroll compressors

are used in this equipment. Phase verication is required

for proper rotation direction. Incorrect rotation will result in

elevated sound and internal overload trip failure.

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Large Water-to-Water

(

TMW

)

Series

Rev.: June 12, 2020

ClimateMaster Water-Source Heat Pumps

Electrical – Line Voltage, Cont’d.

DDC Control Wiring - Control wiring cannot be installed

in the same conduit as line voltage wiring or with wires

that switch highly inductive loads such as contactor and

relay coils. All wiring shall be in compliance with all local

and national codes.

Electrical Phase Sequencing - Proper clockwise rotation

for scroll compressor motors is important to prevent

damaging the compressors. ClimateMaster recommends

the use of a phase sequence indicating instrument

following the manufactures directions. Another alternative

would be to “bump test” the compressors one at a time

with pressure gauges attached to the high and low gauge

ports of the compressors to check for proper rotation.

Energize the compressor for a few seconds to ensure the

discharge pressure gauge increases signicantly. If the

discharge pressure does not increase, proper rotation

is reversed. Compressor rotation can be reversed by

opening the main electrical disconnect and switching

any two of the main power supply leads feeding that

compressor’s contactor.

Low Voltage Knockouts are provided on top, sides, or

front of unit. Run wires into low voltage section. Connect

to terminal strips per wire diagram.

� ATTENTION INSTALLER �

3 Phase Scroll Compressor Units

• If this unit uses a 3 Phase Scroll Compressor, the following

instructions MUST BE followed:

- Unit power supply MUST BE wired in the proper sequence

to avoid damage to the 3 Phase Scroll Compressor;

- Scroll Compressors with INCORRECT rotation show the

following characteristics:

1) High sound level;

2) High suction pressure and low discharge pressure;

3) Low current draw.

- If any of the three above characteristics exist, swap two

of the three supply wires at the disconnect/fuse block and

recheck compressor for incorrect rotation.

climatemaster.com

Tranquility

Large Water-to-Water

(

TMW

)

Series

Rev.: June 12, 2020

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Wiring Diagram Matrix

All diagrams can be located online at climatemaster.com/

commercial/literature/wiring-diagrams using the part

numbers below.

Model Refrigerant

Wiring Diagram

Part Number

Electrical Agency

TMW360-840

EarthPure

HFC-410A

96B0152N01

208-230/60/3

460/60/3

575/60/3

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Large Water-to-Water

(

TMW

)

Series

Rev.: June 12, 2020

ClimateMaster Water-Source Heat Pumps

Typical Wiring Diagram

climatemaster.com

Tranquility

Large Water-to-Water

(

TMW

)

Series

Rev.: June 12, 2020

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Typical Wiring Diagram, Cont’d.

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility

Large Water-to-Water

(

TMW

)

Series

Rev.: June 12, 2020

ClimateMaster Water-Source Heat Pumps

Typical Wiring Diagram, Cont’d.

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ClimateMaster Tranquility® Modular TMW Water-to Water Series 30 – 70 Ton Install Manual

ClimateMaster Tranquility® Modular TMW Water-to Water Series 30 – 70 Ton Install Manual

ClimateMaster Tranquility® Modular TMW Water-to Water Series 30 – 70 Ton Install Manual

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