APRILIA RSV MILLETUONO - DEALER INSTRUCTION 2002 Operating instructions

Brand: APRILIA

Model: RSV MILLETUONO - DEALER INSTRUCTION 2002

Type: Operating instructions

This manual is also suitable for

RSV MILLE R TUONO - DEALER INSTRUCTION 2002

APRILIA RSV MILLETUONO - DEALER INSTRUCTION 2002 provides comprehensive guidelines for assembling and handling your motorcycle. It offers step-by-step instructions for tasks like installing the titanium racing silencer kit, removing the motorcycle from its crate, charging and fitting the battery, mounting mirrors, fitting the retroreflector and license plate holder, and replacing the front wheel. The manual emphasizes safety precautions and proper techniques to ensure a successful assembly process and safe riding experience.

INSTRUCTIONS FOR THE DEALER

RSV mille TUONO RSV mille R TUONO RSV mille TUONO RSV mille R TUONO

SAFETY MESSAGES

The following warning messages are used on all the

instruction sheets to draw your attention to the

situations described below.

DANGER

Safety warning symbol. When you see this

symbol on the motorcycle or instruction sheets,

beware of potential injury hazards.

Failure to observe the instructions following

these symbols may affect your safety, the safety

of others and that of the motor cycle!

Risk of serious injury or death.

Possible risk of slight injury or damage

to motor cycle.

Risk of serious injury or death.

Possible risk of slight injury or damage to motor

cycle.

CAUTION

For the sake of safety, before starting the

vehicle, carry out a thorough preliminary check.

See the PRELIMINARY CHECK LIST IN THE

VEHICLE OPERATION AND MAINTENANCE

HANDBOOK.

Failure to carry out these checks may lead to

serious injury or damage to the vehicle.

Very little time is required, and the benefits in

terms of safety are enormous.

The components in this handbook are supplied

disassembled, and have to be fitted to the motor

cycle. These instruction sheets for dealers describe

the correct fitting procedures.

Read the instructions in the sheets to avoid

breakages or incorrect assembly.

Remove the bag containing the mirrors and other

loose parts (i.e. not fitted to the motor cycle body)

from the crate.

After removing the nailed-on supports and

crosspieces from the crate (used for transport

purposes), push the motor cycle off the bottom of

the crate and position it on the stand.

You can now proceed with the operations

described below.

INSTRUCTIONS FOR REMOVING

MOTORCYCLE FROM CRATE

IMPORTANT

Pag. 1

The word IMPORTANTis written before any

important information on the instruction sheet.

Pag. 8

RSV mille TUONO

aprilia part #8104578 - 09/02 - USA

RSV mille R TUONO

CAUTION

ASSEMBLY OF THE SILENCER KIT

w To assemble the titanium RACING exhaust, follow the instructions in the exhaust

handbook.

Assembly should be carried out by qualified/specialist personnel (both the

exhaust and EPROM).

INSTRUCTIONS FOR THE DEALER INSTRUCTIONS FOR THE DEALER

RSV mille TUONO RSV mille R TUONO RSV mille TUONO RSV mille R TUONO

Pag. 2 Pag. 7

BATTERY

DANGER

Battery electrolyte is toxic, caustic and the

contact with the skin may cause serious burns,

since it contains sulfuric acid. Wear protective

clothing, a face shield and/or tight fitting goggles

when working around the battery. In case of

contact with the skin, flush immediately with

plenty of water.

In case of contact with the eyes, flush with plenty

of water for at least 15 minutes. Immediately

consult an optician.

If the electrolyte is accidentally swallowed, drink

large quantities of water or milk, and then milk

of magnesia or vegetable oil. Immediately consult

a health professional. The battery gives off

noxious and explosive gases; keep it away from

cigarettes, flames, sparks and any other source

of heat. During the recharging or the use, make

sure that the room is properly ventilated and

avoid inhaling the gases released during the

recharging. KEEP AWAY FROM CHILDREN. Do

not tip the vehicle too much, or tip the battery

too much, to avoid electrolyte leaking out.

The battery liquid is corrosive. Do not pour or

sprinkle it, particularly on plastic parts. When the

battery has been removed it must be placed in a

safe place out of the reach of children. The battery

is very dangerous and may cause serious injury

or death.

CAUTION

INITIAL BATTERY CHARGING

w Remove the saddle, by unscrewing the screws (1).

w Remove the cap (2) from the recharge container

(3).

w Place the container in the battery as shown in the

drawing.

w Use the same plug (2) to close up battery holes.

FITTING THE BATTERY

w Make sure the ignition key is in the   position.

w Place the battery into its housing.

w First connect the positive cable (+) then the nega-

tive (-).

w Use a neutral grease or vaseline to grease

terminals.

REFITTING THE BATTERY AFTER

FIRST RECHARGE

Wait 5-10 minutes after recharging and then fit

the battery, since it continues to produce gas

for a period after recharging.

CAUTION

MIN

FITTING THE MIRRORS

w Tighten the nut with caliper (1) in the clutch pump.

w Position the ring nut (2).

w Fit the mirror with rod and adjust as required.

Carry out the same operations for the right-hand mirror.

CAUTION

INSTRUCTIONS FOR THE DEALER INSTRUCTIONS FOR THE DEALER

RSV mille TUONO RSV mille R TUONO RSV mille TUONO RSV mille R TUONO

FITTING THE FRONT WHEEL

Before carrying out any maintenance operation

or inspection of the front wheel, if possible hoist

the vehicle onto a solid and level surface with

suitable equipment.

When disassembling and reassembling the front

wheel, take extra care not to damage the brake

lines, discs or pads.

To fit the front wheel, you may require a helper.

w Place the vehicle on two stands, front and back.

DANGER

IMPORTANT

Pag. 6 Pag. 3

w Fit the left brake grabber on the disc (7).

w Tighten the two screws (8) securing the brake

caliper.

Screw (8) tightening torque: 36.88 ftlb (50 Nm)

w Do the same for the right-hand brake caliper.

FITTING THE RETROREFLECTOR

w Place the retroreflector (2) on the mudguard and

secure with a self-tightening flanged nut (1) M5.

FITTING THE LICENSE PLATE HOLDER

w Place the license plate holder (3) on the mudguard

(4) and secure with 3 screws M6 and 3 flanged nuts.

INSTRUCTIONS FOR THE DEALER INSTRUCTIONS FOR THE DEALER

RSV mille TUONO RSV mille R TUONO RSV mille TUONO RSV mille R TUONO

CAUTION

w Fit the wheel and pin (1).

The spacer (2) must be fitted on the right of the

vehicle between the wheel and wheel pin

terminal.

CAUTION

When fitting the front wheel, check the direction

against the arrow on the hub

CAUTION

When fitting the pin (1) make sure the openings

coincide with those on the wheel pin terminal.

w Reset the motor cycle by dry running the suspension two or three times to line up the rods.

w Secure the screws (5) and (6) in the left-hand and right-hand terminals.

Screw (5 - 6) tightening torque: 16,22 ftlb (22 Nm).

Pag. 4 Pag. 5

w Fit the screws (5) of the left-hand rod terminal to

prevent the pin rotating.

w Fit the washer (3) and secure the nut (4).

Screw (4) tightening torque: 59,0 ftlb (80 Nm).

w Loosen the screws (5) of the left terminal.

w Remove the stand.

APRILIA RSV MILLETUONO - DEALER INSTRUCTION 2002 Operating instructions

Brand: APRILIA

Model: RSV MILLETUONO - DEALER INSTRUCTION 2002

Type: Operating instructions

This manual is also suitable for

RSV MILLE R TUONO - DEALER INSTRUCTION 2002

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APRILIA RSV MILLETUONO - DEALER INSTRUCTION 2002 Operating instructions

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