APRILIA RSV MILLE R TUONO - DEALER INSTRUCTION 2002 Operating instructions

APRILIA
Brand
APRILIA
Model
RSV MILLE R TUONO - DEALER INSTRUCTION 2002
Type
Operating instructions

This manual is also suitable for

INSTRUCTIONS FOR THE DEALER
RSV mille TUONO RSV mille R TUONO RSV mille TUONO RSV mille R TUONO
SAFETY MESSAGES
The following warning messages are used on all the
instruction sheets to draw your attention to the
situations described below.
DANGER
Safety warning symbol. When you see this
symbol on the motorcycle or instruction sheets,
beware of potential injury hazards.
Failure to observe the instructions following
these symbols may affect your safety, the safety
of others and that of the motor cycle!
Risk of serious injury or death.
Possible risk of slight injury or damage
to motor cycle.
Risk of serious injury or death.
Possible risk of slight injury or damage to motor
cycle.
CAUTION
For the sake of safety, before starting the
vehicle, carry out a thorough preliminary check.
See the PRELIMINARY CHECK LIST IN THE
VEHICLE OPERATION AND MAINTENANCE
HANDBOOK.
Failure to carry out these checks may lead to
serious injury or damage to the vehicle.
Very little time is required, and the benefits in
terms of safety are enormous.
The components in this handbook are supplied
disassembled, and have to be fitted to the motor
cycle. These instruction sheets for dealers describe
the correct fitting procedures.
Read the instructions in the sheets to avoid
breakages or incorrect assembly.
Remove the bag containing the mirrors and other
loose parts (i.e. not fitted to the motor cycle body)
from the crate.
After removing the nailed-on supports and
crosspieces from the crate (used for transport
purposes), push the motor cycle off the bottom of
the crate and position it on the stand.
You can now proceed with the operations
described below.
INSTRUCTIONS FOR REMOVING
MOTORCYCLE FROM CRATE
IMPORTANT
Pag. 1
The word IMPORTANTis written before any
important information on the instruction sheet.
Pag. 8
RSV mille TUONO
RSV mille TUONO
aprilia part #8104578 - 09/02 - USA
RSV mille R TUONO
RSV mille R TUONO
CAUTION
ASSEMBLY OF THE SILENCER KIT
w To assemble the titanium RACING exhaust, follow the instructions in the exhaust
handbook.
Assembly should be carried out by qualified/specialist personnel (both the
exhaust and EPROM).
INSTRUCTIONS FOR THE DEALER INSTRUCTIONS FOR THE DEALER
RSV mille TUONO RSV mille R TUONO RSV mille TUONO RSV mille R TUONO
Pag. 2 Pag. 7
BATTERY
DANGER
Battery electrolyte is toxic, caustic and the
contact with the skin may cause serious burns,
since it contains sulfuric acid. Wear protective
clothing, a face shield and/or tight fitting goggles
when working around the battery. In case of
contact with the skin, flush immediately with
plenty of water.
In case of contact with the eyes, flush with plenty
of water for at least 15 minutes. Immediately
consult an optician.
If the electrolyte is accidentally swallowed, drink
large quantities of water or milk, and then milk
of magnesia or vegetable oil. Immediately consult
a health professional. The battery gives off
noxious and explosive gases; keep it away from
cigarettes, flames, sparks and any other source
of heat. During the recharging or the use, make
sure that the room is properly ventilated and
avoid inhaling the gases released during the
recharging. KEEP AWAY FROM CHILDREN. Do
not tip the vehicle too much, or tip the battery
too much, to avoid electrolyte leaking out.
The battery liquid is corrosive. Do not pour or
sprinkle it, particularly on plastic parts. When the
battery has been removed it must be placed in a
safe place out of the reach of children. The battery
is very dangerous and may cause serious injury
or death.
CAUTION
INITIAL BATTERY CHARGING
w Remove the saddle, by unscrewing the screws (1).
w Remove the cap (2) from the recharge container
(3).
w Place the container in the battery as shown in the
drawing.
w Use the same plug (2) to close up battery holes.
FITTING THE BATTERY
w Make sure the ignition key is in the position.
w Place the battery into its housing.
w First connect the positive cable (+) then the nega-
tive (-).
w Use a neutral grease or vaseline to grease
terminals.
REFITTING THE BATTERY AFTER
FIRST RECHARGE
Wait 5-10 minutes after recharging and then fit
the battery, since it continues to produce gas
for a period after recharging.
CAUTION
MA
X
MIN
2
3
1
1
2
FITTING THE MIRRORS
w Tighten the nut with caliper (1) in the clutch pump.
w Position the ring nut (2).
w Fit the mirror with rod and adjust as required.
Carry out the same operations for the right-hand mirror.
CAUTION
INSTRUCTIONS FOR THE DEALER INSTRUCTIONS FOR THE DEALER
RSV mille TUONO RSV mille R TUONO RSV mille TUONO RSV mille R TUONO
FITTING THE FRONT WHEEL
Before carrying out any maintenance operation
or inspection of the front wheel, if possible hoist
the vehicle onto a solid and level surface with
suitable equipment.
When disassembling and reassembling the front
wheel, take extra care not to damage the brake
lines, discs or pads.
To fit the front wheel, you may require a helper.
w Place the vehicle on two stands, front and back.
DANGER
IMPORTANT
Pag. 6 Pag. 3
7
8
w Fit the left brake grabber on the disc (7).
w Tighten the two screws (8) securing the brake
caliper.
Screw (8) tightening torque: 36.88 ftlb (50 Nm)
w Do the same for the right-hand brake caliper.
FITTING THE RETROREFLECTOR
w Place the retroreflector (2) on the mudguard and
secure with a self-tightening flanged nut (1) M5.
2
FITTING THE LICENSE PLATE HOLDER
w Place the license plate holder (3) on the mudguard
(4) and secure with 3 screws M6 and 3 flanged nuts.
3
4
INSTRUCTIONS FOR THE DEALER INSTRUCTIONS FOR THE DEALER
RSV mille TUONO RSV mille R TUONO RSV mille TUONO RSV mille R TUONO
CAUTION
w Fit the wheel and pin (1).
The spacer (2) must be fitted on the right of the
vehicle between the wheel and wheel pin
terminal.
CAUTION
When fitting the front wheel, check the direction
against the arrow on the hub
CAUTION
When fitting the pin (1) make sure the openings
coincide with those on the wheel pin terminal.
w Reset the motor cycle by dry running the suspension two or three times to line up the rods.
w Secure the screws (5) and (6) in the left-hand and right-hand terminals.
Screw (5 - 6) tightening torque: 16,22 ftlb (22 Nm).
Pag. 4 Pag. 5
5
6
5
1
2
3
4
w Fit the screws (5) of the left-hand rod terminal to
prevent the pin rotating.
w Fit the washer (3) and secure the nut (4).
Screw (4) tightening torque: 59,0 ftlb (80 Nm).
w Loosen the screws (5) of the left terminal.
w Remove the stand.
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APRILIA RSV MILLE R TUONO - DEALER INSTRUCTION 2002 Operating instructions

APRILIA
Brand
APRILIA
Model
RSV MILLE R TUONO - DEALER INSTRUCTION 2002
Type
Operating instructions
This manual is also suitable for
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