PowerBoss DG972 E2 Owner's manual

KUBOTA ENGINES

APPLICATION MANUAL

(WG752, WG972 E3 MODEL)

(DG972 E2 MODEL)

First Edition

January, 2011

KUBOTA

CONTENTS

1. PREFACE

2. GENERAL INFORMATION

0. GENERAL

1. EMISSION REGULATION

2. FUEL SYSTEM

3. EXHAUST SYSTEM

4. ELECTRICAL SYSTEM

3. TECHNICAL INFORMATION

4. APPLICATION CHECK SHEET

5. EXHAUST EMISSION CHECK SHEET

6. EMISSIONS-RELATED INSTALLATION

INSTRUCTION

1. PREFACE

1. This has been prepared so as to enable users to properly and efficiently utilize KUBOTA small SI

engines.

2. This manual describes the features of the engines, the cautions and the check items for mounting

the engines on various machines.

3. The contents of this manual are roughly divided into the following two items.

a) General information

b) Technical information

4. This manual describes only the content that should be mentioned specially for small SI engines.

Please also refer to the diesel engine application manual.

5. Phase3 emissions regulations require confirmation of “Emissions-Related Installation Instructions”,

“Contractual agreement” etc. between engine and equipment manufactures under 40CFR1068.

6. The specifications and features described in this manual are subject to change without advance

notice for technical improvement.

7. If you have any question about this manual, please contact with nearest KUBOTA sales

representatives or send e-mail to “[email protected]”

.

2 GENERAL INFORMATION

0. GENERAL

CONTENTS

1. SPECIFICATIONS......................................................................................................................... 0-1

2. PERFORMANCE CURVES........................................................................................................... 0-4

3. DIMENSIONS ................................................................................................................................ 0-6

0-1

1. SPECIFICATIONS

NOTE

• * LPG regulator with vaporizer operates on a liquid withdrawal type system.

Model

Item

WG752-G-E3 WG752-GL-E3

Type

Vertical, water cooled

4-cycle Gasoline engine

Vertical, water cooled 4-cycle Dual Fuel

(Gasoline/LPG)

Gasoline fuel LPG fuel

Number of cylinders 3

Cylinder bore x Stroke mm (in) 68.0 (2.68) x 68.0 (2.68)

Total displacement L (cu. in) 0.740 (45.2)

High idle min

-1

(rpm) 3850

Low idle min

-1

(rpm) 1500

Brake horse

power

SAE J1995 Gross

intermittent

kW (HP) /

min

-1

(rpm)

18.5 (24.8) / 3600 17.7 (23.8) / 3600

SAE J1349 Net

intermittent

17.1 (23.0) / 3600 16.4 (22.0) / 3600

SAE J1349 Net

continuous

13.4 (18.0) / 3600 12.7 (17.0) / 3600

ISO Gross 18.5 (24.8) / 3600 17.7 (23.8) / 3600

ISO Continuous 13.4 (18.0) / 3600 12.7 (17.0) / 3600

JIS B8002 Net

Intermittent

17.1 (23.0) / 3600 16.4 (22.0) / 3600

JIS B8002 Continuous 13.4 (18.0) / 3600 12.7 (17.0) / 3600

Max. torque (SAE J1349)

N·m (ft-lb)

min

-1

(rpm)

54.9 (40.5) / 2400 52.0 (38.3) / 2400

Compression ratio 9.2

Firing order 1−2−3

Ignition timing B.T.D.C.18 °

Fuel

Unleaded

gasoline

Commercial

LPG *

Direction of rotation Counter-clockwise from flywheel side

Starting system Electric starting with cell starter

Starter output V-kW 12−0.7

Alternator output V-W 12−150 (Standard)

Lubricating system Forced lubricating by trochoid pump

Lubricating oil Quality better than SH class

Lubricating oil capacity L (U.S. gal) 3.25 (0.86)

Catalytic Muffler / Converter Three Way Catalyst

Coolant capacity (with radiator) L (U.S. gal) 2.8 (0.74)

Governor type Centrifugal ball mechanical type governor

Dimensions (L x B x H) mm (in) 428.5 x 396.9 x 539.8 (16.87 x 15.63 x 21.25)

Dry weight kg (lb) Approx. 61.7 (136.0)

0-2

NOTE

• *1 Consult Kubota for further information.

• *2 LPG regulator with vaporizer operates on a liquid withdrawal type system.

Model

Item

WG972-G-E3 WG972-GL-E3

Type

Vertical, water cooled

4-cycle Gasoline engine

Vertical, water cooled 4-cycle Dual Fuel

(Gasoline/LPG)

Gasoline fuel LPG fuel

Number of cylinders 3

Cylinder bore x Stroke mm (in) 74.5 (2.93) x 73.6 (2.90)

Total displacement L (cu. in) 0.962 (58.7)

High idle min

-1

(rpm) 3850

Low idle min

-1

(rpm) 1500

Brake horse

power

SAE J1995 Gross

intermittent

kW (HP) /

min

-1

(rpm)

24.2 (32.5) / 3600 23.1 (31.0) / 3600

SAE J1349 Net

intermittent

23.1 (31.0) / 3600 22.0 (29.5) / 3600

SAE J1349 Net

continuous

18.7 (25.0) / 3600 17.5 (23.5) / 3600

ISO Gross 24.2 (32.5) / 3600 23.1 (31.0) / 3600

ISO Continuous 18.7 (25.0) / 3600 17.5 (23.5) / 3600

JIS B8002 Net

Intermittent

23.1 (31.0) / 3600 22.0 (29.5) / 3600

JIS B8002 Continuous 18.7 (25.0) / 3600 17.5 (23.5) / 3600

Max. torque (SAE J1349)

N·m (ft-lb)

min

-1

(rpm)

68.6 (50.6) / 2400 64.6 (47.6) / 2400

Compression ratio 9.2

Firing order 1−2−3

Ignition timing B.T.D.C. 8 ° / 1000 min

-1

(rpm) B.T.D.C. 21 ° / 3600 min

-1

(rpm) *1

Ignition system Distributor-less Solid State type

Fuel

Unleaded

gasoline

Commercial

LPG *2

Direction of rotation Counter-clockwise from flywheel side

Starting system Electric starting with cell starter

Starter output V-kW 12−1.0

Alternator output V-W 12-480 (Standard)

Lubricating system Forced lubricating by trochoid pump

Lubricating oil Quality better than SH class

Lubricating oil capacity L (U.S. gal) 3.4 (0.90)

Catalytic Muffler / Converter Three Way Catalyst

Coolant capacity (with radiator) L (U.S. gal) 3.5 (0.92)

Governor type Centrifugal ball mechanical type governor

Dimensions (L x B x H) mm (in)

BBH : 452.6 x 416.4 x 502.5 (17.82 x 16.39 x 19.78)

SAEH : 525.5 x 416.4 x 502.5 (20.69 x 16.39 x 19.78)

Dry weight kg (lb) Approx. 72.0 (159)

0-3

NOTE

• *1 Consult Kubota for further information.

• *2 With Japanese standard natural gas.

The lower heating value : 9699kcal/m3 (1090BTU/ft3).

CAUTION

• This engine is only for stationary use. e.g. oil field and emergency generator.

• The brake horse power is limited under 19kW for emission regulations.

Model

Item

DG972

Type Vertical, water cooled 4-cycle Natural Gas engine

Number of cylinders 3

Cylinder bore x Stroke mm (in) 74.5 (2.93) x 73.6 (2.90)

Total displacement L (cu. in) 0.962 (58.7)

High idle min

-1

(rpm) 3850

Low idle min

-1

(rpm) 1500

Brake horse

power

SAE J1995 Gross

intermittent

kW (HP) /

min

-1

(rpm)

18.7 (25.1) / 3600 *2

SAE J1349 Net

intermittent

17.6 (23.6) / 3600 *2

SAE J1349 Net

continuous

14.5 (19.4) / 3600 *2

ISO Gross 18.7 (25.1) / 3600 *2

ISO Continuous 14.5 (19.4) / 3600 *2

JIS B8002 Net

Intermittent

17.6 (23.6) / 3600 *2

JIS B8002 Continuous 14.5 (19.4) / 3600 *2

Max. torque (SAE J1349)

N·m (ft-lb)

min

-1

(rpm)

55.0 (40.5) / 2400 *2

Compression ratio 9.2

Firing order 1−2−3

Ignition timing B.T.D.C. 15 ° / 1000 min

-1

(rpm) B.T.D.C. 28 ° / 3600 min

-1

(rpm) *1

Ignition system Distributor-less Solid State type

Fuel Natural Gas only *2

Direction of rotation Counter-clockwise from flywheel side

Starting system Electric starting with cell starter

Starter output V-kW 12−1.0

Alternator output V-W 12-480 (Standard)

Lubricating system Forced lubricating by trochoid pump

Lubricating oil Quality better than SH class

Lubricating oil capacity L (U.S. gal) 3.4 (0.90)

Coolant capacity (with radiator) L (U.S. gal) 3.5 (0.92)

Governor type Centrifugal ball mechanical type governor

Dimensions (L x B x H) mm (in)

BBH : 452.5 x 415.4 x 502.53 (17.81 x 16.35 x 19.78)

SAEH : 525.5 x 415.4 x 502.53 (20.69 x 16.35 x 19.78)

Dry weight kg (lb)

BBH : Approx. 72.0 (159)

SAEH : Approx. 95.4 (210)

0-4

2. PERFORMANCE CURVES

0-5

0-6

3. DIMENSIONS

WG752-G-E3BBH-1 (EG641-00000)

0-7

WG752-GL-E3BBH-1 (EG645-00000)

0-8

WG972-G-E3BBH-1 (EG801-00000)

0-9

WG972-GL-E3BBH-1(EG805-00000)

0-10

WG972-GL-E3SAEH-1 (EG802-00000)

0-11

DG972-E2-BBH-1 (EG581-00000)

0-12

DG972-E2-SAEH-1 (EG582-00000)

0-13

WG752, WG972, DG972

Flywheel : Normal SAE for Clutch No.6-1/2

Flywheel Housing : Normal SAE No.5

1. EMISSION REGULATION

CONTENTS

1. GENERAL...................................................................................................................................... 1-1

2. IMPORTANT ITEMS...................................................................................................................... 1-2

[1] Important Notice ...................................................................................................................... 1-2

[2] Emission-Related Installation Instructions ............................................................................... 1-3

(1) Air Intake System .............................................................................................................. 1-3

(2) Exhaust System (See EXHAUST SYSTEM section) : (WG752, WG972)......................... 1-5

(3) High Altitude Operation (See FUEL SYSTEM section) : (WG752, WG972) ..................... 1-5

(4) Evaporative Emission Controls.......................................................................................... 1-5

(5) Engine Set Speed.............................................................................................................. 1-5

(6) Engine Labels.................................................................................................................... 1-6

(7) Vaporizer (WG752−GL, WG972−GL), Gas Regulator (DG972) Connections................... 1-6

(8) Tamper Resistance ........................................................................................................... 1-6

1-1

1. GENERAL

Along with E3 models, E2 models are yet available to be used in the following countries per output category.

NOTE

• * DG972 is only for stationary use.

e.g.oil field and emergency generator.

Current and future emission regulations.

HC+NO

X

/CO (g/kWh)

NOTE

• * with evaporative emission regulation

kW, disp. Model Type North America Europe Japan

P ≤ 19

0.225 ≤ L

WG752-G/GL-E3 E3 Available Non-available Available

WG/DF752-E2 E2 Non-available Available Available

DG972 * E2 Available Available Available

19 < P ≤ 30

0.825 < L ≤ 1.0

WG972-G/GL-E3 E3 Available Available Non-available

WG/DF972-E2 E2 Non-available Available Non-available

Countries kW, disp. 2009 2010 2011 2012 2013 2014 2015 2016

USA

CARB

P ≤ 19

0.225 ≤ L

8.0/549 *

19 < P

L ≤ 0.825

12.0/549 8.0/549 *

19 < P

0.825 < L ≤ 1.0

12.0/549 6.5/375 * 0.8/20.6 *

EPA

P ≤ 19

0.225 ≤ L

12.1/610 8.0/610 *

19 < P ≤ 30

L ≤ 1.0

12.1/610 8.0/610 *

Canada

P ≤ 19

0.225 ≤ L

12.1/610 8.0/610

Japan

P < 19

0.225 ≤ L

12.1/610

19 ≤ P < 560 HC/0.6 g/kWh, NO

X

/0.6 g/kWh, CO/20 g/kWh

EU

P ≤ 19

0.225 ≤ L

12.1/610

19 < P None

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