i
TABLE OF CONTENTS
SECTION 0 - SAFETY INSTRUCTIONS
SUMMARY .......................................................................................................................................0.1
FOREWORD ....................................................................................................................................0.2
BASIC RULES ..................................................................................................................................0.4
RESPONSIBILITIES OF THE OWNER ............................................................................................0.5
RESPONSIBILITIES OF THE OPERATOR AND MAINTENANCE PERSONNEL ...........................0.6
RESIDUAL RISKS ............................................................................................................................0.8
SAFETY HAZARD LABELS .............................................................................................................0.9
HAZARDOUS VOLTAGE INSIDE ....................................................................................................0.9
MOVING BANDSAW BLADE WILL CUT .........................................................................................0.9
PINCH POINT .................................................................................................................................0.10
MOVING PARTS CAN CRUSH AND CUT ......................................................................................0.10
LOCATION AND PART NUMBERS OF SAFETY HAZARD LABELS ON H10SV ...........................0.10
SECTION 1 - INSTALLATION
LIFTING MACHINE ..........................................................................................................................1.1
FOUNDATION, LEVELING AND ANCHORING ...............................................................................1.2
WIRING CONNECTIONS .................................................................................................................1.3
EARTH GROUNDING PROCEDURE ..............................................................................................1.4
HYDRAULIC OIL AND CUTTING FLUID .........................................................................................1.4
SECTION 2 – OPERATING INSTRUCTIONS
PLC 100 CONTROL SYSTEM .........................................................................................................2.1
MANUAL MODE ONLY CONTROLS ...............................................................................................2.2
MANUAL & AUTO MODE CONTROLS ............................................................................................2.2
MACHINE & CYCLE CONTROLS ....................................................................................................2.3
PLC CONTROL SYSTEM ................................................................................................................2.3
MANUAL MODE ...............................................................................................................................2.4
SINGLE CUT MODE OPERATION ..................................................................................................2.4
AUTOMATIC OPERATION ...............................................................................................................2.5
PROCEDURE FOR EDITING OR STARTING A NEW JOB IN AUTO MODE ..................................2.6
WORKING WITH A QUEUE .............................................................................................................2.7
WORKING WITH A REPEATING QUEUE .......................................................................................2.8
HYDRAULIC FEED CONTROL ........................................................................................................2.9
CUTTING PARAMETERS CHART ..................................................................................................2.10
ADDITIONAL CUTTING SETUP EXAMPLES .................................................................................2.15
BUNDLING CLAMP VALVES ..........................................................................................................2.15
VISE AND BUNDLING CLAMP SPEED ADJUSTMENT .................................................................2.15
VARIABLE VISE PRESSURE KNOB ..............................................................................................2.16
CHIP AUGER THROTTLE ..............................................................................................................2.16
OUT-OF-STOCK COLLAR ..............................................................................................................2.16
COOLANT CONTROLS ..................................................................................................................2.17