LXC9220/LXC9210SeriesGensetController
DongguanTuanchengAutomationEquipmentCo.,LTD.
LXC9220/LXC9210ProductUserManualDongguanTuanchengAutomationEquipmentCo.,LTD.
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LXC9220/LXC9210
Generator
Generator
Generator
GeneratorC
C
C
Controller
o ntroller
ontroller
ontrollerU
U
U
User
s er
ser
serM
M
M
Manual.
a nual.
anual.
anual.
Ver1.3Date:2013/12/
25
SoftwareVersion
DateVersio
n
Note
2012-08-211.1IncreasedDTUbindingandremotemonitoringfunction
2013-07-011.2Increasethepanelcansetparametersoftheitems
2013-12-251.3Defaultconfigurationspecifications,typicalapplication
diagramupdated.
LXC9220
LXC9220
LXC9220
LXC9220Series
S eries
Series
Series
LXC9210
LXC9210
LXC9210
LXC9210Series
S eries
Series
Series
LXC9220/LXC9210SeriesGensetController
DongguanTuanchengAutomationEquipmentCo.,LTD.
LXC9220/LXC9210ProductUserManualDongguanTuanchengAutomationEquipmentCo.,LTD.
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Contents
C ontents
Contents
Contents
1.Technicalparameter..............................................................................................................................................4
2.Summary.................................................................................................................................................................5
3.Performanceandcharacteristics.........................................................................................................................5
4.Modulescomparison.............................................................................................................................................8
4.1.Modulescomparison..................................................................................................................................8
4.2.Modelsabbreviation...................................................................................................................................8
5.Operation................................................................................................................................................................9
5.1.Indicatorlight...............................................................................................................................................9
5.2.Keyfunctions.............................................................................................................................................10
5.3.LCDdisplay...............................................................................................................................................11
5.4.Basicconfiguration...................................................................................................................................14
5.5.Advancedconfiguration...........................................................................................................................14
6.Autostart/stopoperation....................................................................................................................................15
6.1.Startingsequence:...................................................................................................................................15
6.2.Stoppingsequence:.................................................................................................................................15
6.3.Manualstart/stopoperation....................................................................................................................16
6.4.Manualstartoperation.............................................................................................................................16
6.5.Manualstopoperation.............................................................................................................................16
6.6.LXC9220switchcontrolprocedures......................................................................................................16
6.6.1.Manualtransferprocedures：....................................................................................................16
6.6.2.Autotransferprocedures:............................................................................................................17
6.7.LXC9210switchcontrolprocedures......................................................................................................17
6.7.1.Manualtransferprocedures:.......................................................................................................17
6.7.2.Autocontrolprocedures:..............................................................................................................17
7.SMSremotecontrol、wirelessremotecontrol................................................................................................18
7.1.LXI680Connectiondiagram...................................................................................................................19
7.2.GSMAlarmsetting...................................................................................................................................20
7.3.BasedontheGPRSDTUremoteonlinemonitoring..........................................................................20
LXC9220/LXC9210SeriesGensetController
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7.4.Wirelessconnectionschematicdiagram..............................................................................................21
7.5.ConnectthecontrollerthroughtheDTUremote.................................................................................22
7.6.DTUwiththebindingofthecontroller...................................................................................................22
8.Historyquery........................................................................................................................................................23
8.1.1.Eventlog.........................................................................................................................................23
8.1.2.Historicalalarmdataquery..........................................................................................................23
9.Protection..............................................................................................................................................................24
9.1.Shutdownalarm........................................................................................................................................24
9.2.Tripandstopalarm..................................................................................................................................25
9.3.Tripalarm...................................................................................................................................................26
9.4.Warnings....................................................................................................................................................26
10.Wirings................................................................................................................................................................28
11.Parameterssetting............................................................................................................................................30
11.1.Basicconfigurationparameters...........................................................................................................30
11.2.Basicconfiguration.................................................................................................................................31
11.3.Advancedconfigurationparameter.....................................................................................................33
11.4.Definedcontentsofconfigurableinputports.....................................................................................45
11.5.Enabledefinitionofprogrammableoutputports...............................................................................47
11.6.Definedperiodoutput............................................................................................................................49
11.7.Sensorselectionlist...............................................................................................................................51
11.8.Pressureunitconversiontable.............................................................................................................51
11.9.Conditionsofcrankdisconnectselection...........................................................................................52
12.Typicalapplication.............................................................................................................................................52
13.Installation...........................................................................................................................................................56
14.Commonfaultsandexclusion.........................................................................................................................57
15.Productpackaging.............................................................................................................................................57
LXC9220/LXC9210SeriesGensetController
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LXC9220/LXC9210ProductUserManualDongguanTuanchengAutomationEquipmentCo.,LTD.
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1.
1.
1.
1.T
T
T
Technical
e chnical
echnical
echnicalparameter
p arameter
parameter
parameter
Items
Items
Items
Items Contents
Contents
Contents
Contents
OperatingVoltageDC8.0VtoDC35.0V,ContinuousPowerSupply.
PowerConsumption<4W(standby≤2W)
AlternatorInputRange
3-Phase4-Wire
3-Phase3-Wire
Single-Phase2-Wire
2-Phase3-Wire
15V-360VAC(ph-N)
26V-620VAC(ph-ph)
15V-360VAC(ph-N)
15V-360VAC(ph-N)
AlternatorFrequency50/60Hz
SpeedsensorvoltageVpp2.2-100Vpp(Peaktopeak)
SpeedsensorFrequency10,000Hz(max.)
StartRelayOutput16AmpControllerPowerVoltageOutput
FuelRelayOutput16AmpControllerPowerVoltageOutput
ProgrammableRelayOutput17AmpControllerPowerVoltageOutput
ProgrammableRelayOutput27AmpControllerPowerVoltageOutput
ProgrammableRelayOutput37AmpControllerPowerVoltageOutput
ProgrammableRelayOutput47Amp250VACvoltagefreeoutput
ProgrammableRelayOutput57Amp250VACvoltagefreeoutput（LXC9220）
ProgrammableRelayOutput67Amp250VACvoltagefreeoutput（LXC9220）
CaseDimension254mmx180mmx44mm
PanelCutout218mmx160mm
C.T.Secondary5Arated
WorkingConditionsTemperature:(-25～＋70)℃Humidity:(20～90)%
StorageConditionTemperature:(-40～＋85)℃
ProtectionLevel
IP55:whenwaterproofrubbersealinstalledbetweencontrollerand
panelfascia.
IP42:whenwaterproofrubbersealisnotinstalledbetweenthe
controllerandpanelfascia.
InsulatingIntensity
Object:input/output/power
Quotestandard:IEC688-1992
Testway:AC1.5kV/1minleakagecurrent:3mA
NetWeight0.86kg
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2.
2.
2.
2.Summary
S ummary
Summary
Summary
LXC92X0Seriesofpowerplantautomationcontrollerfortheautomationandmonitoringsystemofa
singledieselgeneratorsets,use32-bitmicroprocessortechnology,achievegeneratorsetsautomatic
boot/shutdown,theprecisionmeasurementofvariousparameters,alarmprotectionandthreeremote
function.Thecontrollerusesalarge-screenLCD(240*128LCD)graphicsdisplay,alltheimportant
parameterscanbedisplayedinpage,savethepage.AtthesametimecanbedisplayedChinese、
English
andotherlanguages,allparameterscanbeadjustedfromthecontrollerpanel,canalsobeaPCthrough
aUSBinterfacetweaksandRS485orGPRSremoteadjustmentandmonitoring.Itsstructureiscompact,
simplewiring,highreliability,automationcontrolsystemsarewidelyusedinalltypesofgeneratorsets
andfirepumps.
3.
3.
3.
3.Performance
P erformance
Performance
Performanceand
a nd
and
andcharacteristics
c haracteristics
characteristics
characteristics
LXC9210
LXC9210
LXC9210
LXC9210：AutoStartModule.Itcontrolsgen-settostartorstopautomaticallybyremotestartsignal.
LXC9220
LXC9220
LXC9220
LXC9220：AutoMainFailure,updatesbasedonLXC9210,especiallyforautomaticsystemcomposedby
gensandmains.
Main
Main
Main
Maincharacteristics
c haracteristics
characteristics
characteristics.
.
.
.
WithARM-based32-bitMCU,highlyintegratedhardware,newreliabilitylevel;
240x128LCDwithbacklight,multilingualinterface(includingEnglish,Chineseorotherlanguages)
whichcanbechosenatthesite,makingcommissioningconvenientforfactorypersonnel;
AllparameterscanusethecomputerviaUSB,RS232,RS485interfacetoconnectandadjust,while
theinternalFLASHmemorywithinthecontrollerinthesystemwhenpowerisnotlost;
99%oftheparameterscanbesetdirectlyfromthefrontpanelforeasyon-sitecommissioning;
RS485communicationportenablingremotecontrol,remotemeasuring,remotecommunicationvia
ModBusprotocol(controllerwithRS485portonly);
EquippedwithSMS(ShortMessageService)function.Whengensetisalarming,controllercansend
shortmessagesviaSMSautomaticallytomax.5telephonenumbers.besides,generatorstatuscan
becontrolledandcheckedusingSMS.Withadvancednetworkingcapabilities,viaGPRSmobile
networkandInternetconnectivity,inanyplacewherethenetworkcanberemotelymonitor;(Needto
installtheGPRSmodule:LXI680);
EquippedwithCANBUSportandcancommunicatewithJ1939genset.Notonlycanusersmonitoring
frequently-useddata(suchaswatertemperature,oilpressure,speed,fuelconsumptionandsoon)of
ECUmachine,butalsocontrolstartingup,shutdown,raisingspeedandspeeddroopviaCANBUS
port.(controllerwithCANBUSportonly);
Suitablefor3-phase4-wire,3-phase3-wire,singlephase2-wire,and2-phase3-wiresystemswith
voltage120/240Vandfrequency50/60Hz;
Collectsandshows3-phasevoltage,current,powerparameterandfrequencyofgeneratorormains;
ForMains,controllerhasoverandundervoltage,overandunderfrequency,lossofphaseandphase
sequencewrongdetectionfunctions;Forgenerator,controllerhasoverandundervoltage,overand
underfrequency,lossofphase,phasesequencewrong,overandreversepower,overcurrent
functions;
3fixedanalogsensors(temperature,oilpressureandliquidlevel),morekindsofcurvesof
temperature,oilpressure,fuellevelcanbeuseddirectlyanduserscandefinethesensorcurvesby
themselves;
2configurablesensorscanbesetassensoroftemperature,pressureorfuellevel;
Protection:Automaticstart/stopofthegenset,ATS(AutoTransferSwitch)controlwithperfectfault
indicationandprotectionfunction.Whenmultiplewarningsoccur,thewarningbarwillrotateto
displaythem,sothatwecananalyzethereasons;
LXC9220/LXC9210SeriesGensetController
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Alloutputportsarerelay-out,Andthemainoutput16Arelayoutputsandthreepassiverelayoutput,
moreuser-friendly;
Parametersetting:parameterscanbemodifiedandstoredininternalFLASHmemoryandcannotbe
lostevenincaseofpoweroutage;mostofthemcanbeadjustedusingfrontpanelofthecontroller
andallofthemcanbemodifiedusingPCviaUSBorRS485ports;
Withadvancednetworkingcapabilities,viaGPRSmobilenetworkandInternetconnectivity,inany
placewherethenetworkcanberemotelymonitor;
Avarietyofstartingconditionsforsuccess(speedsensor,oilpressure,powergeneration)toselect,
tofacilitatetheneedsofspecialoccasions;
Widepowersupplyrange(8~35)VDC,canadapttodifferentenvironmentstartingbatteryvoltage,
canunderthelowvoltageofstartingmotormomentcontinuetoworkfor3seconds;
Faulthistorywith200,andcanrecordthefaultinstantoilpressure,watertemperature,voltage,
currentandotherimportantparameters;
Equippedwithreal-timeclock,scheduledstart&stopgenerator(canbeseasstartgen-setoncea
day/week/monthwithloadornot),reachautomaticmaintenance;
Canbeusedonpumpingunitsandasanindicatinginstrument(indicateandalarmareenableonly,
relayisinhibited);
3setofmaintenancefunctions,canbesetforthemachinemaintenancecycle.Maintenancetimeto
actioncanbesetup(onlywarningoralarmstop);
WaterproofsecuritylevelIP55duetorubbersealinstalledbetweenthecontrollerenclosureand
panelfascia;
ImprovedLCDwear-resistanceandscratchresistanceduetohardscreenacrylic;
Siliconpanelandpushbuttonsforbetteroperationinhigh-temperatureenvironment,andhasagood
waterproofperformance;
Modulardesign,anti-flamingABSplasticenclosure,pluggableconnectionterminalsandembedded
installationway,compactstructurewitheasymounting.
Special
Special
Special
Specialindustry
i ndustry
industry
industryapplication
a pplication
application
applicationcharacteristics
c haracteristics
characteristics
characteristics:
:
:
:
Leasingindustryapplications:managementprovidestheperfectsolution:leasedoutviaPCremote
Managementoftheunit,youcanmonitoralloperatingparameters(oilpressure,watertemperature,
voltage,current,power,etc),youcanalwayschangetheconfigurationtoprotecttheunitisnotproper
application,canrecord200detailedfaultinformation,including:timetofailure,because,whenthe
voltage,current,power,oilpressure,watertemperatureand otherkeyparameters,andreadyto
uploadtothemonitoringmachine.Anothermulti-levelpasswordmanagementoptionstofacilitatethe
leasemanagement;
Firepumpindustryapplications:Closeelectricalparametermeasurementfunction,usepowerful
Programmableinputandoutputportsandinternalprogrammablelogictoachieveautomatedpump
controlsystem.InsteadoftheconventionalenginecontrollerPLC+simplemanner,makingthe
systemmorestableandreliable;
Aircompressorindustryapplications:Closevoltagemeasurementsprotection,accordingtotheneed
toconfigureprogrammableanaloginput,overloadprotection,withprogrammabledigitalinputs,
completestartupcontrol,temperatureandpressurecontrol,protectionparametersettings.
LXC9220/LXC9210SeriesGensetController
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Fully
Fully
Fully
Fullyfunctional,and
f unctional,and
functional,and
functional,andcan
c an
can
candetect
d etect
detect
detectalmost
a lmost
almost
almostall
a ll
all
allthe
t he
the
thegenerating
g enerating
generating
generatingunits
u nits
units
unitsof
o f
of
ofelectrical
e lectrical
electrical
electricalparameters
p arameters
parameters
parametersand
a nd
and
and
non-electrical
non-electrical
non-electrical
non-electricalparameters
p arameters
parameters
parameters.
.
.
.
Mains
Mains
Mains
Mains
LinevoltageUab，Ubc，Uca
PhasevoltageUa，Ub，Uc
FrequencyHz
Gens
Gens
Gens
Gens
LinevoltageUab，Ubc，Uca
PhasevoltageUa，Ub，Uc
FrequencyHz
LoadcurrentIA，IB，IC
EachphaseandtotalactivepowerkW
EachphaseandtotalreactivepowerkVar
EachphaseandtotalapparentpowerkVA
EachphaseandaveragepowerfactorPF
AccumulatetotalgenspowerkWh、kVarh、kVAh
S
S
S
Sensor
e nsor
ensor
ensor
TemperatureWT°C/°FChoosetodisplay
OilpressureOPkPa/Psi/BarChoosetodisplay
Fuellevel(FL)%(unit)
Speed(SPD)RPM(unit)
VoltageofBattery(VB)V(unit)
VoltageofCharger(VD)V(unit)
Hourcount(HC)canaccumulateMax.65535hours
StarttimescanaccumulateMax.65535times
Mains
M ains
Mains
Mainsand
a nd
and
andgenerator
g enerator
generator
generatorabnormal
a bnormal
abnormal
abnormalconditions:
c onditions:
conditions:
conditions:
Voltageistoohigh
Voltageistoolow
Frequencyistoohigh
Frequencyistoolow
Phaseloss
Reversephase
Lossofpower
The
The
The
Thefault
f ault
fault
faultdisplay
d isplay
display
displayand
a nd
and
andprotection
p rotection
protection
protectionfunction
f unction
function
function
project:
project:
project:
project:
Highwatertemperaturewarn
Highwatertemperatureshutdownalarm
Lowoilpressurewarning
Overspeedshutdownalarm
Boxhightemperaturewarn
Lowfuellevelwarn
Batteryvoltageistoohighwarn
Batteryvoltageistoolowwarn
Loadovercurrentshutdownalarm
Failedtostopalarm
Emergencystopalarm
Oilpressuresensoropencircuitshutdownalarm
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4.
4.
4.
4.Modules
M odules
Modules
Modulescomparison
c omparison
comparison
comparison
4.1.
4.1.
4.1.
4.1.Modules
M odules
Modules
Modulescomparison
c omparison
comparison
comparison
Items
Items
Items
Items
LXC
9210
LXC
9220
LXC
9310
LXC
9320
LXC
9410
LXC
9420
LXC
9610
LXC
9620
LXC
9510
LXC
9520
LCD
Dimension4.3”
pixel240×128
AMF●●●●●
BUSMonitoring●
ParallelConnection●●
ExtensionModule●●
InputPortNumber8888888888
OutputportNumber8888888888
SensorNumber5555555555
NeutralCurrent●●
ScheduleFunction●●●●●●●●●●
ETHERNET●●
RS485●●●●●●●●
GSM●●●●●●●●●●
J1939●●●●●●
USB●●●●●●●●●●
Real-timeclock●●●●●●●●●●
Eventlog●●●●●●●●●●
SDCard●●
4.2.
4.2.
4.2.
4.2.Models
M odels
Models
Modelsabbreviation
a bbreviation
abbreviation
abbreviation
NOTE:
NOTE:
NOTE:
NOTE:
①Twooftheoutputsarefixed:startoutputandfueloutput.
②LXC9X20/LXC9X10analogsensorsarecomposedby3fixedsensors(temperature,pressure,liquid
level)and2configurablesensors.
Abbreviation Description
LXC9X20AllLXC9X20seriesAMFcontrollers
LXC9X10AllLXC9X10seriesASM(AutoStartModule)controllers
LXC9220/LXC9210SeriesGensetController
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5.
5.
5.
5.Operation
O peration
Operation
Operation
5.1.
5.1.
5.1.
5.1.Indicator
I ndicator
Indicator
Indicatorlight
l ight
light
light
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5.2.
5.2.
5.2.
5.2.Key
K ey
Key
Keyfunctions
f unctions
functions
functions
Stop
StoprunninggeneratorinAuto/Manualmode;
Resetalarminstopmode;
Duringstoppingprocess,pressthisbuttonagaintostopgenerator
immediately.
Lamptest(pressatleast3seconds);
StartStartgensetinManualmodeorTestmode.
ManualModePressthiskeyandcontrollerentersinManual
M anual
Manual
Manualmode.
AutoModePressthiskeyandcontrollerentersinAuto
A uto
Auto
Automode
Running
WithLoad
PressthiskeyandcontrollerentersinManualTestingmode.(LXC9210
without)
Mute/Alarm
Reset
1.Alarmingsoundoff;
2.Ifthereistripalarm,pressingthebuttoncanresetthisalarm.Butyoucan't
resetotheralarmtypes
Gen
Close/OpenCancontrolgeneratortoswitchonoroffinmanualmode.
Mains
Close/OpenCancontrolmainstoswitchonoroffinmanualmode(LXC9210without)
Set/Confirm
1.Setparameters,pressKincansettheparameters.
2.Setparameters,presstheKincansetparameterstoconfirm.
3.Longpressthisbutton,canenterthebasicparameterSettings.
4.Presstheconfirmkeyandstopkeyatthesametime,canenterthe
parameterSettings.
Up/IncreaseUpcursorandincreasevalueinsettingmenu.
Down/Decrea
seDowncursoranddecreasevalueinsettingmenu.
Left1.Screenscroll;
2.Leftmovecursorinsettingmenu.
Right1.Screenscroll;
2.Rightmovecursorinsettingmenu.
Exit
1.Whenthescreendisplaysotherparameters,pressthiskeytoreturntothe
mainscreen.
2.Settheparameters,pressthiskeycancancelparametersettings.
3.Entertheparametersetting,longpressthisbuttontoreturntothemain
screen.
Tips:
T ips:
Tips:
Tips:Inthemaininterface,press andfromviewdifferentinterface,press toreturntothe
maininterface.
Tips
Tips
Tips
Tips:Press over3seconds,gointobasicparameterssettingmenu.
Tips:
Tips:
Tips:
Tips:Press and simultaneously,enterintoadvancedparameterssettingmenuifpasswordis
correct.
Tips
Tips
Tips
Tips:defaultpasswordis0000,usercanchangeitineventofotherschangetheseniorparameters
setting.PleasecloselyrememberitafterchangingIfyouforgetyourpassword,pleasecontactour
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customerservice,atthesametimepress and alltheinformationbacktotheservice
personnel.(Example,underthefigureinformation）
5.3.
5.3.
5.3.
5.3.LCD
L CD
LCD
LCDdisplay
d isplay
display
display
Inthemaininterface,press and fromthedifferentinterfaces,press toreturntotheinitialpage.
Main
Main
Main
MainInterface
I nterface
Interface
Interface（Commonly
C ommonly
Commonly
Commonlyused
u sed
used
usedparameter
p arameter
parameter
parameterinterface
i nterface
interface
interface）
（Themaininterfacecontains,engine,generator,andstatusdisplay）
Engine
E ngine
Engine
Engineparameters
p arameters
parameters
parameters
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Load
L oad
Load
Load
Generator
G enerator
Generator
Generator
Mains
M ains
Mains
MainsInterface
I nterface
Interface
Interface（LXC9210
L XC9210
LXC9210
LXC9210No
N o
No
Nosuch
s uch
such
suchinterface
i nterface
interface
interface）
Warning
W arning
Warning
WarningRecord
R ecord
Record
Record
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Basic
B asic
Basic
Basicconfiguration
c onfiguration
configuration
configurationparameters
p arameters
parameters
parameters
Input
I nput
Input
InputPassword
P assword
Password
Password（Password
P assword
Password
Passwordinput
i nput
input
inputinterface
i nterface
interface
interfaceinto
i nto
into
intothe
t he
the
theAdvanced
A dvanced
Advanced
AdvancedConfiguration
C onfiguration
Configuration
Configuration）
Advanced
A dvanced
Advanced
Advancedconfiguration
c onfiguration
configuration
configurationparameters
p arameters
parameters
parameters
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5.4.
5.4.
5.4.
5.4.Basic
B asic
Basic
Basicconfiguration
c onfiguration
configuration
configuration
Thebasicconfigurationparametersinterfacehasthefollowingoptions,press toselectupand
downtheitemsyouneedtochange，presstoentertheselecteditemtomodifythestate，press
canmodifythevalue，Canshift，Changeafterpress tosavethechanges.
Tips
Tips
Tips
Tips：Thisseriesofcontrollersusingalarge-screendisplay,justabasicconfigurationmenutoquery
andmodifyallitems.
1LanguageSelection:
2Mainsdetectionoption:
3Mainsratedvoltage(30-30000V):
4Mainsratedfrequency(10-65Hz):
5Fastload:
6Startingconditionsforsuccess:
7EngineTeeth(10-300):
8Engineratedspeed(0-6000RPM):
9Genratedvoltage(30-30000V):
10Genratedfrequency(10-65Hz):
11CTratio(6000/5A):
12Ratedcurrent(5-6000A):
13Ratedpower(KW):
14BatteryVoltage(0-600V):
15Moduledate:
16Moduletime:
17Startdelay(0-3600s):
18Stopdelay(0-3600s):
19Returndelay(0-3600s):
20Preheattimer(0-3600s):
21Crankingtimer(3-60s):
22CrankRestTimer(3-60s):
23Safetyontime(0-3600s):
24Startidletimer(0-3600s):
25Warminguptimer(0-3600s):
26Coolingtimer(0-3600s):
27Stopidletimer(0-3600s):
28ETS(EnergizetoStop)holddelay(0-3600s):
29Waitstopdelay(0-3600s):
30Afterstopdelay(0-3600s):
31Controllerinformation:
5.5.
5.5.
5.5.
5.5.A
A
A
Advanced
d vanced
dvanced
dvancedconfiguration
c onfiguration
configuration
configuration
Pressthekey,enterthecorrectpasswordtoentertheadvancedparameters
configurationmenu,press toreturntothepreviousmenu.
1Applicationconfiguration
2Timer
3Engine
4Generator
5Load
6AnalogSensor
7DigitalInputs
8DigitalOutputs
9ATS
10Mains
11Module
12Scheduled
13Maintenance
14GSM(SMS)
15Controllerinformation
16Calibrationparameters
LXC9220/LXC9210SeriesGensetController
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6.
6.
6.
6.Auto
A uto
Auto
Autostart/stop
s tart/stop
start/stop
start/stopoperation
o peration
operation
operation
Press,itsindicatorlights,andcontrollerentersAutomode.
6.1.
6.1.
6.1.
6.1.S
S
S
Starting
t arting
tarting
tartingsequence:
s equence:
sequence:
sequence:
LXC9220：
WhenMainsisabnormal(overandundervoltage,overandunderfrequency,lossofphase,
phasesequencewrong),itentersinto“ mains abnormal delay”andLCDdisplaycountdowntime.
Whenmainsabnormaldelayisover,itentersinto“startdelay”;italsoentersintothismodewhen
“remote start on load”isactive.
LXC9210：Generatorentersinto“startdelay”assoonas“ Remote Start on Load”isactive.
Start DelaytimerisshownatthebottomlineofLCD.
Whenstartdelayisover,preheatrelayoutputs(ifthisbeconfigured),“ preheat start delay XX s”is
shownatthebottomlineofLCD.
Whenpreheatdelayisover,fuelrelayoutputs1sandthenstartrelayoutput;ifenginecrankfails
during“cranking time”,thefuelrelayandstartrelaydeactivatedandenterinto“ crank rest time”and
waitfornextcrank.
Ifgeneratorcrankfailswithinsettingtimes,controllerwillsend“Fail to start”andthewarningwillbe
shownonLCDatthesametime.
Incaseofsuccessfulcrankattempt,“safety on timer”starts.Duringthisperiod,lowoilpressure,high
watertemperature,underspeed,chargefailurealarmsaredisabled.Assoonasthisdelayisover,
“start idle delay”isinitiated(ifconfigured).
During“start idle delay”,underspeed,underfrequency,undervoltagealarmsareinhibited.Whenthis
delayisover,“warming up delay”starts(ifconfigured).
When“warmingupdelay”isover,ifgeneratorstateisnormal,itsindicatorwillbeilluminated.If
voltageandfrequencyhasreachedon-loadrequirements,theclosingrelaywillbeenergized,
generatorwillacceptload,generatorpowerindicatorwillturnon,andgeneratorwillenterNormal
Runningstate;ifvoltageandfrequencyareabnormal,thecontrollerwillinitiatealarm(alarmtypewill
bedisplayedonLCDalarmpage).
6.2.
6.2.
6.2.
6.2.S
S
S
Stopping
t opping
topping
toppingsequence
s equence
sequence
sequence:
:
:
:
LXC9220：whenmainsreturnnormalduringgen-setrunning,entersinto“ mains voltage Normal
delay”.Whenmainsnormaldelayareover,enterinto“ stop delay”andmainsindicatorlights;alsocan
beintothismodewhen“remotestartonload”isinactive.
LXC9210：generatorentersinto“stop delay”assoonas“RemoteStart”isinactive.
Whenstopdelayisover,closegeneratorrelayisun-energized;generatorentersinto“ cooling time
relay”.After“ transfer rest time”,closemainsrelayisenergized.Generatorindicatorextinguishes
whilemainsindicatorlights.
Idlerelayisenergizedassoonasentering“ stop idle delay”.
Ifenter“ETS hold delay”,ETSrelayisenergized.Fuelrelayisdeactivatedanddecideswhether
generatorisstoppedornotautomatically.
Thenenter“gen-set Completely stop time”,autodecideswhethergeneratorisstoppedornot
automatically.
Whentheunitiscompletelystopped,enterthepowergenerationstandbymode;Ifcan'tstopthealarm
controller.（LCDscreendisplaysdowntimefailurewarning）
LXC9220/LXC9210SeriesGensetController
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6.3.
6.3.
6.3.
6.3.M
M
M
Manual
a nual
anual
anualstart/stop
s tart/stop
start/stop
start/stopoperation
o peration
operation
operation
LXC9220/LXC9210:Press,controllerentersintoManualstartsmodeanditsindicatorlights.
Press,thencontrollerentersinto“ManualTestMode”anditsindicatorlights.Inthebothmode,
presstostartgenerator,canautomaticallydetectcrankdisconnected,andgeneratoracceleratesto
high-speedrunning.Withhightemperature,lowoilpressureandabnormalvoltageduringgenerator
running,controllercanprotectgensettostopquickly(pleaserefertoNo.4~9ofAutostartoperationfor
detailprocedures).In“manualmode ”,Generatorloadbasedonjudgingthemainsisnormal,mains
isnormal,notconversion,loadswitchmainsisunusual,loadswitchinthepowergeneration
side.In“ManualTestMode”,generatorrunswell,whethermainsnormalornot,loadingswitchmust
betransferredtogeneratorside.
6.4.
6.4.
6.4.
6.4.Manual
M anual
Manual
Manualstart
s tart
start
startoperation
o peration
operation
operation
LXC9220/LXC9210:Press ,controllerentersintoManualmodeanditsindicatorlights.Press to
startgenerator,canautomaticallydetectcrankdisconnected,andgeneratoracceleratestohigh-speed
runningautomatically.Withhightemperature,lowoilpressureandabnormalvoltageduringgenerator
running,controllercanprotectgensettostopquickly(pleaserefertoNo.4~9ofAutostartoperationfor
detailprocedures).Aftergeneratorrunswell,ifremotestartsignalisactive,controllerwillsendclosing
genssignal;iftheremotesignalisinactive,controllerwon’tsendclosingsignal.
6.5.
6.5.
6.5.
6.5.Manual
M anual
Manual
Manualst
s t
st
stop
o p
op
opoperation
o peration
operation
operation
Presscanstoptherunninggenerators.(pleaserefertoNo.3~7ofAutostopoperationfordetail
procedures).
Start Idle
Delay
Second
start
motor
Safety
delay
stage
Crank
Rest
First
start
motor,
but no
success
Idle
Normal
Speed
Auto
Mode
Start
Delay
Warm-
up
Delay
Wait
for
load
Stop
Cooling
Delay
Stop
Idle
Delay
ETS
Hold
Delay
Fail
to
stop
delay
Preheat
Delay
6.6.
6.6.
6.6.
6.6.LXC9220
L XC9220
LXC9220
LXC9220switch
s witch
switch
switchcontrol
c ontrol
control
controlprocedures
p rocedures
procedures
procedures
6.6.1.
6.6.1.
6.6.1.
6.6.1.Manual
M anual
Manual
Manualtransfer
t ransfer
transfer
transferprocedures
p rocedures
procedures
procedures：
WhencontrollerisinManualmode,theswitchcontrolprocedureswillstartthroughmanualtransfer.
ButaccordingtotheATSSwitchconfigurationisdifferent,thespecificprocesshavesomedistinction.
If"
If"
If"
If"Open
O pen
Open
Openbreaker
b reaker
breaker
breakerdetect"
d etect"
detect"
detect"is
i s
is
is"SELECTD
" SELECTD
"SELECTD
"SELECTDis
i s
is
isable"
a ble"
able"
able"
Afterthepresspowerclosebreak-brakekey,accordingtothecurrentloadcasein2processes:
1、generatorisopenedwhenthegeneratorisload;Iftheloadisclosed,thegeneratorisopen;
2、Mainsisopenedwhenthemainsisload;Whentheendofthesub-gatedelaygeneratorclosing;
Pressmainscloseoropenkey,ifmainshavetakenload,willoutputunloadopen;Iftheloadis
opened,themainsclose;Ifthegeneratorisload,thegeneratortoopen,whentheendoftheopen
delay,thenmainstoclose.
If"
If"
If"
If"Open
O pen
Open
Openbreaker
b reaker
breaker
breakerdetect"
d etect"
detect"
detect"is
i s
is
is"
"
"
"SELECT
S ELECT
SELECT
SELECTEnable
E nable
Enable
Enable"
"
"
"and
a nd
and
and"Closing
" Closing
"Closing
"Closingauxiliary
a uxiliary
auxiliary
auxiliaryinput"
i nput"
input"
input"
LXC9220/LXC9210SeriesGensetController
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Principlesasabove,butineverytimeafterclosingandbreak-brakeauxiliaryinputswitchingstate
throughtestingtodetermine.Ifnotnormalwillbeclosingoropeningfailurewarnings.
Note
Note
Note
Note:
:
:
:This
This
This
This
warning
warning
warning
warningcan
can
can
canbe
be
be
beResolved
Resolved
Resolved
Resolvedby
by
by
bythe
the
the
thealarm
alarm
alarm
alarmmute.
mute.
mute.
mute.
6.6.2.
6.6.2.
6.6.2.
6.6.2.Auto
A uto
Auto
Autotransfer
t ransfer
transfer
transferprocedures:
p rocedures:
procedures:
procedures:
WhencontrollerisinManualTest,AutoorStopmode,switchcontrolprocedureswillstartthrough
Automatictransfer.
If
If
If
If"Open
" Open
"Open
"Openbreaker
b reaker
breaker
breakerdetect"
d etect"
detect"
detect"is
i s
is
is"
"
"
"SELECT
S ELECT
SELECT
SELECTDisable
D isable
Disable
Disable"
"
"
"and
a nd
and
and"Closing
" Closing
"Closing
"Closingauxiliary
a uxiliary
auxiliary
auxiliaryinput"
i nput"
input"
input"
1、Mainsloadistransferredintogeneratorload,afterthedelayofswitchoffandtransferinterval,
generatorswitchon.Detectingtransferfailwhilegeneratorswitchon.Afterdetectingtimeup,if
switchonfail,thenwaitforgeneratorswitchon.Iftransferfailandwarning"SELEnable",thereis
alarmingsignal.
Note
Note
Note
Note:
:
:
:This
This
This
Thiswarning
warning
warning
warningcan
can
can
canbe
be
be
beResolved
Resolved
Resolved
Resolvedby
by
by
bythe
the
the
thealarm
alarm
alarm
alarmmute.
mute.
mute.
mute.
2、Genstoathemainsload,thesameprinciple.
If"
If"
If"
If"Open
O pen
Open
Openbreaker
b reaker
breaker
breakerdetect"
d etect"
detect"
detect"is
i s
is
is"SELECT
" SELECT
"SELECT
"SELECTDisable"
D isable"
Disable"
Disable"
1、Mainsloadistransferredintogeneratorload,afterthedelayofswitchoffandtransferinterval,
generatorswitchon.Detectingtransferfailwhilegeneratorswitchon.Afterdetectingtimeup,if
switchonfail,thenwaitforgeneratorswitchon.Iftransferfailandwarning"SELEnable",thereis
alarmingsignal.
2、Genstoathemainsload,thesameprinciple.
If
If
If
Ifinput
i nput
input
inputport
p ort
port
portnot
n ot
not
notconfigured
c onfigured
configured
configuredas
a s
as
asClose
C lose
Close
CloseMains
M ains
Mains
MainsAuxiliary
A uxiliary
Auxiliary
Auxiliary
Mainsloadbetransferredintogensload,afterswitchoffandtransferintervaldelay,gensswitch
on.Thewaytotransfergensloadtomainsloadisassameasabove.
6.7.
6.7.
6.7.
6.7.LXC9210
L XC9210
LXC9210
LXC9210s
s
s
switch
w itch
witch
witchcontrol
c ontrol
control
controlprocedures
p rocedures
procedures
procedures
6.7.1.
6.7.1.
6.7.1.
6.7.1.Manual
M anual
Manual
Manualtransfer
t ransfer
transfer
transferprocedures:
p rocedures:
procedures:
procedures:
WhencontrollerisinManualmode,manualtransferwillbeexecutive.Userscancontrolswitchonoroff
bypressingkey.Pressgeneratorswitchonoroffkey,ifgeneratorhavetakenload,willoutputunload
signal;iftakennoload,generatorwilloutputloadsignal.
6.7.2.
6.7.2.
6.7.2.
6.7.2.Auto
A uto
Auto
Autocontrol
c ontrol
control
controlprocedures:
p rocedures:
procedures:
procedures:
Whencontrollerisinmanualtest,autoorstopmode,switchcontrolprocedureswillstartautotransfer.
If
If
If
Ifinput
i nput
input
inputport
p ort
port
portis
i s
is
isconfigured
c onfigured
configured
configuredas
a s
as
asClose
C lose
Close
CloseMains
M ains
Mains
MainsAuxiliary
A uxiliary
Auxiliary
Auxiliary
1、If“Openbreakerdetect”is“SELECTDisable”
Gensloadistransferredintogeneratorun-load,afterthedelayofswitchoff,detecting transferfailure
whileswitchoffoutput.Whendetectingtimeup,ifswitchofffailed,towaitforswitchoff.Otherwise,
switchoffiscompleted.Gensunloadistransferredintogensload,afterthedelayofswitchon,
detectingtransferfailurewhileswitchonoutputting.Whendetectingtimeup,ifswitchonfailed,towait
forswitchon.Otherwise,switchoniscompleted.Iftransferfailedandwarning“SELEnable”,thereis
alarmingsignalwhateverswitchonorofffailure.
2、If“Openbreakerdetect”is“SELECTEnable”
Gensloadistransferredintogensunload,afterthedelayofswitchoff,switchoffiscompleted.Gens
unloadistransferredintogensload,afterthedelayofswitchon,detectingtransferfailurewhileswitch
onoutputting.Whendetectingtimeup,ifswitchonfailed,towaitforswitchon.Otherwise,switchonis
completed.Iftransferfailurewarningis“SELEnable”,thereiswarningsignalthat“switchonfail”.
If
If
If
Ifinput
i nput
input
inputport
p ort
port
portis
i s
is
isnot
n ot
not
notconfigured
c onfigured
configured
configuredas
a s
as
asClose
C lose
Close
CloseMains
M ains
Mains
MainsAuxiliary
A uxiliary
Auxiliary
Auxiliary
Gensun-loadistransferredintogensload,gensswitchonandoutput.
Gensloadistransferredintogensun-load,gensswitchoffandoutput.
LXC9220/LXC9210SeriesGensetController
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NOTE:
NOTE:
NOTE:
NOTE:WhenusingATSofnointerposition,switchoffdetectingis“SELECTDisable”;Whenusing
ATSofhavinginterposition,switchoff“SELECTDisable”or“SELECTEnable”bothareOK.Ifchoose
“SELECTEnable”,switchoffoutputshouldbeconfigured;WhenusingACcontactor,switchoff“SELECT
Disable”recommended.
7.
7.
7.
7.SMS
S MS
SMS
SMSr
r
r
remote
e mote
emote
emotecontrol
c ontrol
control
control、
、
、
、wireless
w ireless
wireless
wirelessremote
r emote
remote
remotecontrol
c ontrol
control
control
GSM
GSM
GSM
GSMRemote
R emote
Remote
Remotecontrol
c ontrol
control
control
SMS
SMS
SMS
SMSCode
C ode
Code
Codeis
i s
is
isdescribed
d escribed
described
describedas
a s
as
asfollows
f ollows
follows
follows
Note
Note
Note
Note:
:
:
:If
I f
If
Ifthe
t he
the
theoperation
o peration
operation
operationof
o f
of
ofthe
t he
the
thecontroller,
c ontroller,
controller,
controller,the
t he
the
thecontroller
c ontroller
controller
controllerinternally
i nternally
internally
internallyset
s et
set
setto
t o
to
tofly
f ly
fly
flyletter
l etter
letter
letterphone
p hone
phone
phonenumber
n umber
number
number
can
can
can
cannot
n ot
not
notstart
s tart
start
startwith
w ith
with
witha
a
a
a"+86"
" +86"
"+86"
"+86"
Note:Write
Note:Write
Note:Write
Note:Writetext
t ext
text
textmessages
m essages
messages
messagesare
a re
are
arenot
n ot
not
notcase
c ase
case
casesensitive,
s ensitive,
sensitive,
sensitive,but
b ut
but
butmust
m ust
must
mustbe
b e
be
bewritten
w ritten
written
writtenin
i n
in
instrict
s trict
strict
strictaccordance
a ccordance
accordance
accordancewith
w ith
with
with
the
the
the
theinstructions
i nstructions
instructions
instructionsin
i n
in
inthe
t he
the
theformat,
f ormat,
format,
format,the
t he
the
thespaces
s paces
spaces
spacesbetween
b etween
between
betweenall
a ll
all
allthe
t he
the
thewords
w ords
words
wordsare
a re
are
area
a
a
abit
b it
bit
bitof
o f
of
ofspaces,
s paces,
spaces,
spaces,all
a ll
all
allcommands
c ommands
commands
commands
have
have
have
haveto
t o
to
towait
w ait
wait
waituntil
u ntil
until
untilthe
t he
the
thereturn
r eturn
return
returncode
c ode
code
codeindicates
i ndicates
indicates
indicatesthat
t hat
that
thatthe
t he
the
theoperation
o peration
operation
operationis
i s
is
isvalid
v alid
valid
validonly.
o nly.
only.
only.
NO. SMSCommand SMSreturninformation Description
1
1
1
1SMSGENSET
GENSETALARMWhengensetisstopping
toalarm
SYSTEMINSTOPMODEGENSETATREST
Atreststatusinstopmode
SYSTEMINMANUALMODEGENSETAT
REST
Atreststatusinstopmode
SYSTEMINTESTMODEGENSETATREST
Atreststatusinstopmode
SYSTEMINAUTOMODEGENSETATREST
Atreststatusinstopmode
SYSTEMINSTOPMODEGENSETIS
RUNNING
Runningstatusinstopmode
SYSTEMINMANUALMODEGENSETIS
RUNNING
Runningstatusinstop
mode
SYSTEMINTESTMODEGENSETIS
RUNNING
Runningstatusinstopmode
SYSTEMINAUTOMODEGENSETAT
RUNNING
Runningstatusinstopmode
2
2
2
2SMSSTART
GENSETALARMGeneratorisshutdown
alarmortripalarm
GENSETISRUNNINGThegeneratorisrunning
SMSSTARTINHIBITSMSbootprohibited
STOPMODENOTSTARTCannotstartinstopmode
SMSSTARTOKStartinmanualorauto
mode
MCBOpening
MCB
Close/Open
MCB
Feedback
GCB
Close/Open
MCB
Close/Open
MCB
Feedback
GCB
Close/Open
MCBOpening
Transfer
Del
TransferDel
Del
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AUTOMODESTARTOKCanstartinautomode
3
3
3
3SMSSTOPIN
AUTOMODEAUTOMODESTOPOKInautomaticmode
shutdown
4
4
4
4SMSSTOPMODESMSSTOPOKSetasstopmode
5
5
5
5
SMSMANUAL
MODE
SMSMANUALMODEOKSetasmanualmode
6
6
6
6SMSTESTMODESMSTESTMODEOKSetastrialtestmode
7
7
7
7SMSAUTOMODESMSAUTOMODEOKSetasautomode
8
8
8
8SMSINHIBIT
STARTINHIBITSTARTOKSetasstartinhibit
9
9
9
9
SMSPERMIT
START
PERMITSTARTOKSetasstartpermit
10
10
10
10SMSDETAILUserschecksetting
(Asshownbelow)
Userscanquerythrougha
textmessagemultiple
generators.
7.1.
7.1.
7.1.
7.1.LXI680
L XI680
LXI680
LXI680Connection
C onnection
Connection
Connectiondiagram
d iagram
diagram
diagram
GeneratorControllerGPRSwirelessdatatransmitter
GPSAntenna
GSMAntenna
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7.2.
7.2.
7.2.
7.2.GSM
G SM
GSM
GSMAlarm
A larm
Alarm
Alarmsetting
s etting
setting
setting
Asshowbelow【needtotheSMSautomaticallynotifythealarm】Whentheusercheckthecondition
occurs,theDUTmodulewillautomaticallysendSMStotheusersetthecellphonenumber.
7.3.
7.3.
7.3.
7.3.B
B
B
Based
a sed
ased
asedon
o n
on
onthe
t he
the
theGPRS
G PRS
GPRS
GPRSDTU
D TU
DTU
DTUremote
r emote
remote
remoteonline
o nline
online
onlinemonitoring
m onitoring
monitoring
monitoring
TheschemeisbasedonLXI680Gprovidewirelessdatatransmissionnetwork,remotecontrol
operationofthegeneratorontheInternet;andthroughtheincreaseinthegeneratorcontroller
LXI680GRoomcommunicationprotocol,sothatthecontrollercantheuseofLXI680GSMSviaSMS
tocontrolthegeneratorrunandgeneratorsreceivealarmSMS.
Remark：LXI680GisDongguanFeiruiElectronicsCo.,Ltddesignedtailor-madeforthegenerator
controllerwirelessdatatransmissionmodule,inparticulartooptimizethedataexchangebetweenthe
controllerandtheDTU,trulyafastandreliabledatatransmission.
Briefintroduction:LXI680GisanindustrialgradewithGPSglobalsatellitepositioningfunctionGPRS
DTUproduct.Theproductintegratesahigh-performance,low-powerindustrial-gradeGPSmodule
andGPRSmodule,GPSglobalpositioningtechnologyandGPRSwirelesscommunication
technologytheperfectcombinationofaproduct.
LXI680GplatformbasedonARMandembeddedoperatingsystem,built-inindustrial-grademodule,it
canbeusedinharshenvironments,workingtemperaturerangecanbeupto-40℃~+85℃.LXI680G
providestandardRS232serialinterface,canbequicklyandPLC,industrialcontrol,instruments,
meters,RTUequipmentislinkedtogether,throughtheGPRSnetworkwillbelinkedtoLXI680G
equipmentdatatransmissiontoahostontheInternet,realizethedataremotetransparent
transmission,atthesametimetothefront-endequipmentofGPSlocationinformationreportedto
host,realizepositioningoftheequipment.
LXI680Gwithpositioning,wirelessdatacommunicationsanddataprocessingcapabilitiesina
compact,rugged,reliable,easytoinstall,canbewidelyusedinconstruction,transportationandother
industries.Particularlysuitablefortowercranemonitoring,heavymachinerymanagement,butalso
canbeusedinthefieldoftaxioperationsmanagement,transportvehicles,specialvehicles,vehicle
rentalmanagementandleasing.
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