LIXiSE LXC9210 User manual

LXC9220/LXC9210SeriesGensetController

DongguanTuanchengAutomationEquipmentCo.,LTD.

LXC9220/LXC9210ProductUserManualDongguanTuanchengAutomationEquipmentCo.,LTD.

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LXC9220/LXC9210

Generator

GeneratorC

C

Controller

o ntroller

ontroller

ontrollerU

U

User

s er

ser

serM

M

Manual.

a nual.

anual.

Ver1.3Date:2013/12/

25

SoftwareVersion

DateVersio

n

Note

2012-08-211.1IncreasedDTUbindingandremotemonitoringfunction

2013-07-011.2Increasethepanelcansetparametersoftheitems

2013-12-251.3Defaultconfigurationspecifications,typicalapplication

diagramupdated.

LXC9220

LXC9220Series

S eries

Series

LXC9210

LXC9210Series

S eries

Series

LXC9220/LXC9210SeriesGensetController

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Contents

C ontents

Contents

1.Technicalparameter..............................................................................................................................................4

2.Summary.................................................................................................................................................................5

3.Performanceandcharacteristics.........................................................................................................................5

4.Modulescomparison.............................................................................................................................................8

4.1.Modulescomparison..................................................................................................................................8

4.2.Modelsabbreviation...................................................................................................................................8

5.Operation................................................................................................................................................................9

5.1.Indicatorlight...............................................................................................................................................9

5.2.Keyfunctions.............................................................................................................................................10

5.3.LCDdisplay...............................................................................................................................................11

5.4.Basicconfiguration...................................................................................................................................14

5.5.Advancedconfiguration...........................................................................................................................14

6.Autostart/stopoperation....................................................................................................................................15

6.1.Startingsequence:...................................................................................................................................15

6.2.Stoppingsequence:.................................................................................................................................15

6.3.Manualstart/stopoperation....................................................................................................................16

6.4.Manualstartoperation.............................................................................................................................16

6.5.Manualstopoperation.............................................................................................................................16

6.6.LXC9220switchcontrolprocedures......................................................................................................16

6.6.1.Manualtransferprocedures：....................................................................................................16

6.6.2.Autotransferprocedures:............................................................................................................17

6.7.LXC9210switchcontrolprocedures......................................................................................................17

6.7.1.Manualtransferprocedures:.......................................................................................................17

6.7.2.Autocontrolprocedures:..............................................................................................................17

7.SMSremotecontrol、wirelessremotecontrol................................................................................................18

7.1.LXI680Connectiondiagram...................................................................................................................19

7.2.GSMAlarmsetting...................................................................................................................................20

7.3.BasedontheGPRSDTUremoteonlinemonitoring..........................................................................20

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7.4.Wirelessconnectionschematicdiagram..............................................................................................21

7.5.ConnectthecontrollerthroughtheDTUremote.................................................................................22

7.6.DTUwiththebindingofthecontroller...................................................................................................22

8.Historyquery........................................................................................................................................................23

8.1.1.Eventlog.........................................................................................................................................23

8.1.2.Historicalalarmdataquery..........................................................................................................23

9.Protection..............................................................................................................................................................24

9.1.Shutdownalarm........................................................................................................................................24

9.2.Tripandstopalarm..................................................................................................................................25

9.3.Tripalarm...................................................................................................................................................26

9.4.Warnings....................................................................................................................................................26

10.Wirings................................................................................................................................................................28

11.Parameterssetting............................................................................................................................................30

11.1.Basicconfigurationparameters...........................................................................................................30

11.2.Basicconfiguration.................................................................................................................................31

11.3.Advancedconfigurationparameter.....................................................................................................33

11.4.Definedcontentsofconfigurableinputports.....................................................................................45

11.5.Enabledefinitionofprogrammableoutputports...............................................................................47

11.6.Definedperiodoutput............................................................................................................................49

11.7.Sensorselectionlist...............................................................................................................................51

11.8.Pressureunitconversiontable.............................................................................................................51

11.9.Conditionsofcrankdisconnectselection...........................................................................................52

12.Typicalapplication.............................................................................................................................................52

13.Installation...........................................................................................................................................................56

14.Commonfaultsandexclusion.........................................................................................................................57

15.Productpackaging.............................................................................................................................................57

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1.

1.T

T

Technical

e chnical

echnical

echnicalparameter

p arameter

parameter

Items

Items Contents

Contents

OperatingVoltageDC8.0VtoDC35.0V,ContinuousPowerSupply.

PowerConsumption<4W(standby≤2W)

AlternatorInputRange

3-Phase4-Wire

3-Phase3-Wire

Single-Phase2-Wire

2-Phase3-Wire

15V-360VAC(ph-N)

26V-620VAC(ph-ph)

15V-360VAC(ph-N)

AlternatorFrequency50/60Hz

SpeedsensorvoltageVpp2.2-100Vpp(Peaktopeak)

SpeedsensorFrequency10,000Hz(max.)

StartRelayOutput16AmpControllerPowerVoltageOutput

FuelRelayOutput16AmpControllerPowerVoltageOutput

ProgrammableRelayOutput17AmpControllerPowerVoltageOutput

ProgrammableRelayOutput27AmpControllerPowerVoltageOutput

ProgrammableRelayOutput37AmpControllerPowerVoltageOutput

ProgrammableRelayOutput47Amp250VACvoltagefreeoutput

ProgrammableRelayOutput57Amp250VACvoltagefreeoutput（LXC9220）

ProgrammableRelayOutput67Amp250VACvoltagefreeoutput（LXC9220）

CaseDimension254mmx180mmx44mm

PanelCutout218mmx160mm

C.T.Secondary5Arated

WorkingConditionsTemperature:(-25～＋70)℃Humidity:(20～90)%

StorageConditionTemperature:(-40～＋85)℃

ProtectionLevel

IP55:whenwaterproofrubbersealinstalledbetweencontrollerand

panelfascia.

IP42:whenwaterproofrubbersealisnotinstalledbetweenthe

controllerandpanelfascia.

InsulatingIntensity

Object:input/output/power

Quotestandard:IEC688-1992

Testway:AC1.5kV/1minleakagecurrent:3mA

NetWeight0.86kg

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2.

2.Summary

S ummary

Summary

LXC92X0Seriesofpowerplantautomationcontrollerfortheautomationandmonitoringsystemofa

singledieselgeneratorsets,use32-bitmicroprocessortechnology,achievegeneratorsetsautomatic

boot/shutdown,theprecisionmeasurementofvariousparameters,alarmprotectionandthreeremote

function.Thecontrollerusesalarge-screenLCD(240*128LCD)graphicsdisplay,alltheimportant

parameterscanbedisplayedinpage,savethepage.AtthesametimecanbedisplayedChinese、

English

andotherlanguages,allparameterscanbeadjustedfromthecontrollerpanel,canalsobeaPCthrough

aUSBinterfacetweaksandRS485orGPRSremoteadjustmentandmonitoring.Itsstructureiscompact,

simplewiring,highreliability,automationcontrolsystemsarewidelyusedinalltypesofgeneratorsets

andfirepumps.

3.

3.Performance

P erformance

Performance

Performanceand

a nd

and

andcharacteristics

c haracteristics

characteristics

LXC9210

LXC9210：AutoStartModule.Itcontrolsgen-settostartorstopautomaticallybyremotestartsignal.

LXC9220

LXC9220：AutoMainFailure,updatesbasedonLXC9210,especiallyforautomaticsystemcomposedby

gensandmains.

Main

Maincharacteristics

c haracteristics

characteristics

characteristics.

.

WithARM-based32-bitMCU,highlyintegratedhardware,newreliabilitylevel;

240x128LCDwithbacklight,multilingualinterface(includingEnglish,Chineseorotherlanguages)

whichcanbechosenatthesite,makingcommissioningconvenientforfactorypersonnel;

AllparameterscanusethecomputerviaUSB,RS232,RS485interfacetoconnectandadjust,while

theinternalFLASHmemorywithinthecontrollerinthesystemwhenpowerisnotlost;

99%oftheparameterscanbesetdirectlyfromthefrontpanelforeasyon-sitecommissioning;

RS485communicationportenablingremotecontrol,remotemeasuring,remotecommunicationvia

ModBusprotocol(controllerwithRS485portonly);

EquippedwithSMS(ShortMessageService)function.Whengensetisalarming,controllercansend

shortmessagesviaSMSautomaticallytomax.5telephonenumbers.besides,generatorstatuscan

becontrolledandcheckedusingSMS.Withadvancednetworkingcapabilities,viaGPRSmobile

networkandInternetconnectivity,inanyplacewherethenetworkcanberemotelymonitor;(Needto

installtheGPRSmodule:LXI680);

EquippedwithCANBUSportandcancommunicatewithJ1939genset.Notonlycanusersmonitoring

frequently-useddata(suchaswatertemperature,oilpressure,speed,fuelconsumptionandsoon)of

ECUmachine,butalsocontrolstartingup,shutdown,raisingspeedandspeeddroopviaCANBUS

port.(controllerwithCANBUSportonly);

Suitablefor3-phase4-wire,3-phase3-wire,singlephase2-wire,and2-phase3-wiresystemswith

voltage120/240Vandfrequency50/60Hz;

Collectsandshows3-phasevoltage,current,powerparameterandfrequencyofgeneratorormains;

ForMains,controllerhasoverandundervoltage,overandunderfrequency,lossofphaseandphase

sequencewrongdetectionfunctions;Forgenerator,controllerhasoverandundervoltage,overand

underfrequency,lossofphase,phasesequencewrong,overandreversepower,overcurrent

functions;

3fixedanalogsensors(temperature,oilpressureandliquidlevel),morekindsofcurvesof

temperature,oilpressure,fuellevelcanbeuseddirectlyanduserscandefinethesensorcurvesby

themselves;

2configurablesensorscanbesetassensoroftemperature,pressureorfuellevel;

Protection:Automaticstart/stopofthegenset,ATS(AutoTransferSwitch)controlwithperfectfault

indicationandprotectionfunction.Whenmultiplewarningsoccur,thewarningbarwillrotateto

displaythem,sothatwecananalyzethereasons;

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Alloutputportsarerelay-out,Andthemainoutput16Arelayoutputsandthreepassiverelayoutput,

moreuser-friendly;

Parametersetting:parameterscanbemodifiedandstoredininternalFLASHmemoryandcannotbe

lostevenincaseofpoweroutage;mostofthemcanbeadjustedusingfrontpanelofthecontroller

andallofthemcanbemodifiedusingPCviaUSBorRS485ports;

Withadvancednetworkingcapabilities,viaGPRSmobilenetworkandInternetconnectivity,inany

placewherethenetworkcanberemotelymonitor;

Avarietyofstartingconditionsforsuccess(speedsensor,oilpressure,powergeneration)toselect,

tofacilitatetheneedsofspecialoccasions;

Widepowersupplyrange(8~35)VDC,canadapttodifferentenvironmentstartingbatteryvoltage,

canunderthelowvoltageofstartingmotormomentcontinuetoworkfor3seconds;

Faulthistorywith200,andcanrecordthefaultinstantoilpressure,watertemperature,voltage,

currentandotherimportantparameters;

Equippedwithreal-timeclock,scheduledstart&stopgenerator(canbeseasstartgen-setoncea

day/week/monthwithloadornot),reachautomaticmaintenance;

Canbeusedonpumpingunitsandasanindicatinginstrument(indicateandalarmareenableonly,

relayisinhibited);

3setofmaintenancefunctions,canbesetforthemachinemaintenancecycle.Maintenancetimeto

actioncanbesetup(onlywarningoralarmstop);

WaterproofsecuritylevelIP55duetorubbersealinstalledbetweenthecontrollerenclosureand

panelfascia;

ImprovedLCDwear-resistanceandscratchresistanceduetohardscreenacrylic;

Siliconpanelandpushbuttonsforbetteroperationinhigh-temperatureenvironment,andhasagood

waterproofperformance;

Modulardesign,anti-flamingABSplasticenclosure,pluggableconnectionterminalsandembedded

installationway,compactstructurewitheasymounting.

Special

Specialindustry

i ndustry

industry

industryapplication

a pplication

application

applicationcharacteristics

c haracteristics

characteristics

characteristics:

:

Leasingindustryapplications:managementprovidestheperfectsolution:leasedoutviaPCremote

Managementoftheunit,youcanmonitoralloperatingparameters(oilpressure,watertemperature,

voltage,current,power,etc),youcanalwayschangetheconfigurationtoprotecttheunitisnotproper

application,canrecord200detailedfaultinformation,including:timetofailure,because,whenthe

voltage,current,power,oilpressure,watertemperatureand otherkeyparameters,andreadyto

uploadtothemonitoringmachine.Anothermulti-levelpasswordmanagementoptionstofacilitatethe

leasemanagement;

Firepumpindustryapplications:Closeelectricalparametermeasurementfunction,usepowerful

Programmableinputandoutputportsandinternalprogrammablelogictoachieveautomatedpump

controlsystem.InsteadoftheconventionalenginecontrollerPLC+simplemanner,makingthe

systemmorestableandreliable;

Aircompressorindustryapplications:Closevoltagemeasurementsprotection,accordingtotheneed

toconfigureprogrammableanaloginput,overloadprotection,withprogrammabledigitalinputs,

completestartupcontrol,temperatureandpressurecontrol,protectionparametersettings.

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Fully

Fullyfunctional,and

f unctional,and

functional,and

functional,andcan

c an

can

candetect

d etect

detect

detectalmost

a lmost

almost

almostall

a ll

all

allthe

t he

the

thegenerating

g enerating

generating

generatingunits

u nits

units

unitsof

o f

of

ofelectrical

e lectrical

electrical

electricalparameters

p arameters

parameters

parametersand

a nd

and

non-electrical

non-electricalparameters

p arameters

parameters

parameters.

.

Mains

LinevoltageUab，Ubc，Uca

PhasevoltageUa，Ub，Uc

FrequencyHz

Gens

LinevoltageUab，Ubc，Uca

PhasevoltageUa，Ub，Uc

FrequencyHz

LoadcurrentIA，IB，IC

EachphaseandtotalactivepowerkW

EachphaseandtotalreactivepowerkVar

EachphaseandtotalapparentpowerkVA

EachphaseandaveragepowerfactorPF

AccumulatetotalgenspowerkWh、kVarh、kVAh

S

Sensor

e nsor

ensor

TemperatureWT°C/°FChoosetodisplay

OilpressureOPkPa/Psi/BarChoosetodisplay

Fuellevel(FL)%(unit)

Speed(SPD)RPM(unit)

VoltageofBattery(VB)V(unit)

VoltageofCharger(VD)V(unit)

Hourcount(HC)canaccumulateMax.65535hours

StarttimescanaccumulateMax.65535times

Mains

M ains

Mains

Mainsand

a nd

and

andgenerator

g enerator

generator

generatorabnormal

a bnormal

abnormal

abnormalconditions:

c onditions:

conditions:

Voltageistoohigh

Voltageistoolow

Frequencyistoohigh

Frequencyistoolow

Phaseloss

Reversephase

Lossofpower

The

Thefault

f ault

fault

faultdisplay

d isplay

display

displayand

a nd

and

andprotection

p rotection

protection

protectionfunction

f unction

function

project:

Highwatertemperaturewarn

Highwatertemperatureshutdownalarm

Lowoilpressurewarning

Overspeedshutdownalarm

Boxhightemperaturewarn

Lowfuellevelwarn

Batteryvoltageistoohighwarn

Batteryvoltageistoolowwarn

Loadovercurrentshutdownalarm

Failedtostopalarm

Emergencystopalarm

Oilpressuresensoropencircuitshutdownalarm

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4.

4.Modules

M odules

Modules

Modulescomparison

c omparison

comparison

4.1.

4.1.Modules

M odules

Modules

Modulescomparison

c omparison

comparison

Items

LXC

9210

LXC

9220

LXC

9310

LXC

9320

LXC

9410

LXC

9420

LXC

9610

LXC

9620

LXC

9510

LXC

9520

LCD

Dimension4.3”

pixel240×128

AMF●●●●●

BUSMonitoring●

ParallelConnection●●

ExtensionModule●●

InputPortNumber8888888888

OutputportNumber8888888888

SensorNumber5555555555

NeutralCurrent●●

ScheduleFunction●●●●●●●●●●

ETHERNET●●

RS485●●●●●●●●

GSM●●●●●●●●●●

J1939●●●●●●

USB●●●●●●●●●●

Real-timeclock●●●●●●●●●●

Eventlog●●●●●●●●●●

SDCard●●

4.2.

4.2.Models

M odels

Models

Modelsabbreviation

a bbreviation

abbreviation



NOTE:

NOTE:

①Twooftheoutputsarefixed:startoutputandfueloutput.

②LXC9X20/LXC9X10analogsensorsarecomposedby3fixedsensors(temperature,pressure,liquid

level)and2configurablesensors.

Abbreviation Description

LXC9X20AllLXC9X20seriesAMFcontrollers

LXC9X10AllLXC9X10seriesASM(AutoStartModule)controllers

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5.

5.Operation

O peration

Operation

5.1.

5.1.Indicator

I ndicator

Indicator

Indicatorlight

l ight

light

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5.2.

5.2.Key

K ey

Key

Keyfunctions

f unctions

functions

Stop

StoprunninggeneratorinAuto/Manualmode;

Resetalarminstopmode;

Duringstoppingprocess,pressthisbuttonagaintostopgenerator

immediately.

Lamptest(pressatleast3seconds);

StartStartgensetinManualmodeorTestmode.

ManualModePressthiskeyandcontrollerentersinManual

M anual

Manual

Manualmode.

AutoModePressthiskeyandcontrollerentersinAuto

A uto

Auto

Automode

Running

WithLoad

PressthiskeyandcontrollerentersinManualTestingmode.(LXC9210

without)

Mute/Alarm

Reset

1.Alarmingsoundoff;

2.Ifthereistripalarm,pressingthebuttoncanresetthisalarm.Butyoucan't

resetotheralarmtypes

Gen

Close/OpenCancontrolgeneratortoswitchonoroffinmanualmode.

Mains

Close/OpenCancontrolmainstoswitchonoroffinmanualmode(LXC9210without)

Set/Confirm

1.Setparameters,pressKincansettheparameters.

2.Setparameters,presstheKincansetparameterstoconfirm.

3.Longpressthisbutton,canenterthebasicparameterSettings.

4.Presstheconfirmkeyandstopkeyatthesametime,canenterthe

parameterSettings.

Up/IncreaseUpcursorandincreasevalueinsettingmenu.

Down/Decrea

seDowncursoranddecreasevalueinsettingmenu.

Left1.Screenscroll;

2.Leftmovecursorinsettingmenu.

Right1.Screenscroll;

2.Rightmovecursorinsettingmenu.

Exit

1.Whenthescreendisplaysotherparameters,pressthiskeytoreturntothe

mainscreen.

2.Settheparameters,pressthiskeycancancelparametersettings.

3.Entertheparametersetting,longpressthisbuttontoreturntothemain

screen.

Tips:

T ips:

Tips:

Tips:Inthemaininterface,press andfromviewdifferentinterface,press toreturntothe

maininterface.

Tips

Tips

Tips:Press over3seconds,gointobasicparameterssettingmenu.



Tips:

Tips:

Tips:Press and simultaneously,enterintoadvancedparameterssettingmenuifpasswordis

correct.

Tips

Tips

Tips:defaultpasswordis0000,usercanchangeitineventofotherschangetheseniorparameters

setting.PleasecloselyrememberitafterchangingIfyouforgetyourpassword,pleasecontactour

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customerservice,atthesametimepress and alltheinformationbacktotheservice

personnel.(Example,underthefigureinformation）

5.3.

5.3.LCD

L CD

LCD

LCDdisplay

d isplay

display

Inthemaininterface,press and fromthedifferentinterfaces,press toreturntotheinitialpage.



Main

Main

MainInterface

I nterface

Interface

Interface（Commonly

C ommonly

Commonly

Commonlyused

u sed

used

usedparameter

p arameter

parameter

parameterinterface

i nterface

interface

interface）

（Themaininterfacecontains,engine,generator,andstatusdisplay）



Engine

E ngine

Engine

Engineparameters

p arameters

parameters

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

Load

L oad

Load

Generator

G enerator

Generator



Mains

M ains

Mains

MainsInterface

I nterface

Interface

Interface（LXC9210

L XC9210

LXC9210

LXC9210No

N o

No

Nosuch

s uch

such

suchinterface

i nterface

interface

interface）

Warning

W arning

Warning

WarningRecord

R ecord

Record

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

Basic

B asic

Basic

Basicconfiguration

c onfiguration

configuration

configurationparameters

p arameters

parameters

Input

I nput

Input

InputPassword

P assword

Password

Password（Password

P assword

Password

Passwordinput

i nput

input

inputinterface

i nterface

interface

interfaceinto

i nto

into

intothe

t he

the

theAdvanced

A dvanced

Advanced

AdvancedConfiguration

C onfiguration

Configuration

Configuration）

Advanced

A dvanced

Advanced

Advancedconfiguration

c onfiguration

configuration

configurationparameters

p arameters

parameters

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5.4.

5.4.Basic

B asic

Basic

Basicconfiguration

c onfiguration

configuration

Thebasicconfigurationparametersinterfacehasthefollowingoptions,press toselectupand

downtheitemsyouneedtochange，presstoentertheselecteditemtomodifythestate，press

canmodifythevalue，Canshift，Changeafterpress tosavethechanges.

Tips

Tips

Tips：Thisseriesofcontrollersusingalarge-screendisplay,justabasicconfigurationmenutoquery

andmodifyallitems.

1LanguageSelection:

2Mainsdetectionoption:

3Mainsratedvoltage(30-30000V):

4Mainsratedfrequency(10-65Hz):

5Fastload:

6Startingconditionsforsuccess:

7EngineTeeth(10-300):

8Engineratedspeed(0-6000RPM):

9Genratedvoltage(30-30000V):

10Genratedfrequency(10-65Hz):

11CTratio(6000/5A):

12Ratedcurrent(5-6000A):

13Ratedpower(KW):

14BatteryVoltage(0-600V):

15Moduledate:

16Moduletime:

17Startdelay(0-3600s):

18Stopdelay(0-3600s):

19Returndelay(0-3600s):

20Preheattimer(0-3600s):

21Crankingtimer(3-60s):

22CrankRestTimer(3-60s):

23Safetyontime(0-3600s):

24Startidletimer(0-3600s):

25Warminguptimer(0-3600s):

26Coolingtimer(0-3600s):

27Stopidletimer(0-3600s):

28ETS(EnergizetoStop)holddelay(0-3600s):

29Waitstopdelay(0-3600s):

30Afterstopdelay(0-3600s):

31Controllerinformation:

5.5.

5.5.A

A

Advanced

d vanced

dvanced

dvancedconfiguration

c onfiguration

configuration

Pressthekey,enterthecorrectpasswordtoentertheadvancedparameters

configurationmenu,press toreturntothepreviousmenu.

1Applicationconfiguration

2Timer

3Engine

4Generator

5Load

6AnalogSensor

7DigitalInputs

8DigitalOutputs

9ATS

10Mains

11Module

12Scheduled

13Maintenance

14GSM(SMS)

15Controllerinformation

16Calibrationparameters

LXC9220/LXC9210SeriesGensetController

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6.

6.Auto

A uto

Auto

Autostart/stop

s tart/stop

start/stop

start/stopoperation

o peration

operation

Press,itsindicatorlights,andcontrollerentersAutomode.

6.1.

6.1.S

S

Starting

t arting

tarting

tartingsequence:

s equence:

sequence:

LXC9220：

WhenMainsisabnormal(overandundervoltage,overandunderfrequency,lossofphase,

phasesequencewrong),itentersinto“ mains abnormal delay”andLCDdisplaycountdowntime.

Whenmainsabnormaldelayisover,itentersinto“startdelay”;italsoentersintothismodewhen

“remote start on load”isactive.

LXC9210：Generatorentersinto“startdelay”assoonas“ Remote Start on Load”isactive.

Start DelaytimerisshownatthebottomlineofLCD.

Whenstartdelayisover,preheatrelayoutputs(ifthisbeconfigured),“ preheat start delay XX s”is

shownatthebottomlineofLCD.

Whenpreheatdelayisover,fuelrelayoutputs1sandthenstartrelayoutput;ifenginecrankfails

during“cranking time”,thefuelrelayandstartrelaydeactivatedandenterinto“ crank rest time”and

waitfornextcrank.

Ifgeneratorcrankfailswithinsettingtimes,controllerwillsend“Fail to start”andthewarningwillbe

shownonLCDatthesametime.

Incaseofsuccessfulcrankattempt,“safety on timer”starts.Duringthisperiod,lowoilpressure,high

watertemperature,underspeed,chargefailurealarmsaredisabled.Assoonasthisdelayisover,

“start idle delay”isinitiated(ifconfigured).

During“start idle delay”,underspeed,underfrequency,undervoltagealarmsareinhibited.Whenthis

delayisover,“warming up delay”starts(ifconfigured).

When“warmingupdelay”isover,ifgeneratorstateisnormal,itsindicatorwillbeilluminated.If

voltageandfrequencyhasreachedon-loadrequirements,theclosingrelaywillbeenergized,

generatorwillacceptload,generatorpowerindicatorwillturnon,andgeneratorwillenterNormal

Runningstate;ifvoltageandfrequencyareabnormal,thecontrollerwillinitiatealarm(alarmtypewill

bedisplayedonLCDalarmpage).

6.2.

6.2.S

S

Stopping

t opping

topping

toppingsequence

s equence

sequence

sequence:

:

LXC9220：whenmainsreturnnormalduringgen-setrunning,entersinto“ mains voltage Normal

delay”.Whenmainsnormaldelayareover,enterinto“ stop delay”andmainsindicatorlights;alsocan

beintothismodewhen“remotestartonload”isinactive.

LXC9210：generatorentersinto“stop delay”assoonas“RemoteStart”isinactive.

Whenstopdelayisover,closegeneratorrelayisun-energized;generatorentersinto“ cooling time

relay”.After“ transfer rest time”,closemainsrelayisenergized.Generatorindicatorextinguishes

whilemainsindicatorlights.

Idlerelayisenergizedassoonasentering“ stop idle delay”.

Ifenter“ETS hold delay”,ETSrelayisenergized.Fuelrelayisdeactivatedanddecideswhether

generatorisstoppedornotautomatically.

Thenenter“gen-set Completely stop time”,autodecideswhethergeneratorisstoppedornot

automatically.

Whentheunitiscompletelystopped,enterthepowergenerationstandbymode;Ifcan'tstopthealarm

controller.（LCDscreendisplaysdowntimefailurewarning）

LXC9220/LXC9210SeriesGensetController

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6.3.

6.3.M

M

Manual

a nual

anual

anualstart/stop

s tart/stop

start/stop

start/stopoperation

o peration

operation

LXC9220/LXC9210:Press,controllerentersintoManualstartsmodeanditsindicatorlights.

Press,thencontrollerentersinto“ManualTestMode”anditsindicatorlights.Inthebothmode,

presstostartgenerator,canautomaticallydetectcrankdisconnected,andgeneratoracceleratesto

high-speedrunning.Withhightemperature,lowoilpressureandabnormalvoltageduringgenerator

running,controllercanprotectgensettostopquickly(pleaserefertoNo.4~9ofAutostartoperationfor

detailprocedures).In“manualmode ”,Generatorloadbasedonjudgingthemainsisnormal,mains

isnormal,notconversion,loadswitchmainsisunusual,loadswitchinthepowergeneration

side.In“ManualTestMode”,generatorrunswell,whethermainsnormalornot,loadingswitchmust

betransferredtogeneratorside.

6.4.

6.4.Manual

M anual

Manual

Manualstart

s tart

start

startoperation

o peration

operation

LXC9220/LXC9210:Press ,controllerentersintoManualmodeanditsindicatorlights.Press to

startgenerator,canautomaticallydetectcrankdisconnected,andgeneratoracceleratestohigh-speed

runningautomatically.Withhightemperature,lowoilpressureandabnormalvoltageduringgenerator

running,controllercanprotectgensettostopquickly(pleaserefertoNo.4~9ofAutostartoperationfor

detailprocedures).Aftergeneratorrunswell,ifremotestartsignalisactive,controllerwillsendclosing

genssignal;iftheremotesignalisinactive,controllerwon’tsendclosingsignal.

6.5.

6.5.Manual

M anual

Manual

Manualst

s t

st

stop

o p

op

opoperation

o peration

operation

Presscanstoptherunninggenerators.(pleaserefertoNo.3~7ofAutostopoperationfordetail

procedures).

Start Idle

Delay

Second

start

motor

Safety

delay

stage

Crank

Rest

First

start

motor,

but no

success

Idle

Normal

Speed

Auto

Mode

Start

Delay

Warm-

up

Delay

Wait

for

load

Stop

Cooling

Delay

Stop

Idle

Delay

ETS

Hold

Delay

Fail

to

stop

delay

Preheat

Delay

6.6.

6.6.LXC9220

L XC9220

LXC9220

LXC9220switch

s witch

switch

switchcontrol

c ontrol

control

controlprocedures

p rocedures

procedures

6.6.1.

6.6.1.Manual

M anual

Manual

Manualtransfer

t ransfer

transfer

transferprocedures

p rocedures

procedures

procedures：

WhencontrollerisinManualmode,theswitchcontrolprocedureswillstartthroughmanualtransfer.

ButaccordingtotheATSSwitchconfigurationisdifferent,thespecificprocesshavesomedistinction.

If"

If"

If"Open

O pen

Open

Openbreaker

b reaker

breaker

breakerdetect"

d etect"

detect"

detect"is

i s

is

is"SELECTD

" SELECTD

"SELECTD

"SELECTDis

i s

is

isable"

a ble"

able"

Afterthepresspowerclosebreak-brakekey,accordingtothecurrentloadcasein2processes:

1、generatorisopenedwhenthegeneratorisload;Iftheloadisclosed,thegeneratorisopen;

2、Mainsisopenedwhenthemainsisload;Whentheendofthesub-gatedelaygeneratorclosing;

Pressmainscloseoropenkey,ifmainshavetakenload,willoutputunloadopen;Iftheloadis

opened,themainsclose;Ifthegeneratorisload,thegeneratortoopen,whentheendoftheopen

delay,thenmainstoclose.

If"

If"

If"Open

O pen

Open

Openbreaker

b reaker

breaker

breakerdetect"

d etect"

detect"

detect"is

i s

is

is"

"

"SELECT

S ELECT

SELECT

SELECTEnable

E nable

Enable

Enable"

"

"and

a nd

and

and"Closing

" Closing

"Closing

"Closingauxiliary

a uxiliary

auxiliary

auxiliaryinput"

i nput"

input"

LXC9220/LXC9210SeriesGensetController

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LXC9220/LXC9210ProductUserManualDongguanTuanchengAutomationEquipmentCo.,LTD.

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Principlesasabove,butineverytimeafterclosingandbreak-brakeauxiliaryinputswitchingstate

throughtestingtodetermine.Ifnotnormalwillbeclosingoropeningfailurewarnings.

Note

Note:

:

:This

This

warning

warningcan

can

canbe

be

beResolved

Resolved

Resolvedby

by

bythe

the

thealarm

alarm

alarmmute.

mute.

6.6.2.

6.6.2.Auto

A uto

Auto

Autotransfer

t ransfer

transfer

transferprocedures:

p rocedures:

procedures:

WhencontrollerisinManualTest,AutoorStopmode,switchcontrolprocedureswillstartthrough

Automatictransfer.

If

If

If"Open

" Open

"Open

"Openbreaker

b reaker

breaker

breakerdetect"

d etect"

detect"

detect"is

i s

is

is"

"

"SELECT

S ELECT

SELECT

SELECTDisable

D isable

Disable

Disable"

"

"and

a nd

and

and"Closing

" Closing

"Closing

"Closingauxiliary

a uxiliary

auxiliary

auxiliaryinput"

i nput"

input"

1、Mainsloadistransferredintogeneratorload,afterthedelayofswitchoffandtransferinterval,

generatorswitchon.Detectingtransferfailwhilegeneratorswitchon.Afterdetectingtimeup,if

switchonfail,thenwaitforgeneratorswitchon.Iftransferfailandwarning"SELEnable",thereis

alarmingsignal.

Note

Note:

:

:This

This

Thiswarning

warning

warningcan

can

canbe

be

beResolved

Resolved

Resolvedby

by

bythe

the

thealarm

alarm

alarmmute.

mute.

2、Genstoathemainsload,thesameprinciple.

If"

If"

If"Open

O pen

Open

Openbreaker

b reaker

breaker

breakerdetect"

d etect"

detect"

detect"is

i s

is

is"SELECT

" SELECT

"SELECT

"SELECTDisable"

D isable"

Disable"

1、Mainsloadistransferredintogeneratorload,afterthedelayofswitchoffandtransferinterval,

generatorswitchon.Detectingtransferfailwhilegeneratorswitchon.Afterdetectingtimeup,if

switchonfail,thenwaitforgeneratorswitchon.Iftransferfailandwarning"SELEnable",thereis

alarmingsignal.

2、Genstoathemainsload,thesameprinciple.

If

If

Ifinput

i nput

input

inputport

p ort

port

portnot

n ot

not

notconfigured

c onfigured

configured

configuredas

a s

as

asClose

C lose

Close

CloseMains

M ains

Mains

MainsAuxiliary

A uxiliary

Auxiliary

Mainsloadbetransferredintogensload,afterswitchoffandtransferintervaldelay,gensswitch

on.Thewaytotransfergensloadtomainsloadisassameasabove.

6.7.

6.7.LXC9210

L XC9210

LXC9210

LXC9210s

s

switch

w itch

witch

witchcontrol

c ontrol

control

controlprocedures

p rocedures

procedures

6.7.1.

6.7.1.Manual

M anual

Manual

Manualtransfer

t ransfer

transfer

transferprocedures:

p rocedures:

procedures:

WhencontrollerisinManualmode,manualtransferwillbeexecutive.Userscancontrolswitchonoroff

bypressingkey.Pressgeneratorswitchonoroffkey,ifgeneratorhavetakenload,willoutputunload

signal;iftakennoload,generatorwilloutputloadsignal.

6.7.2.

6.7.2.Auto

A uto

Auto

Autocontrol

c ontrol

control

controlprocedures:

p rocedures:

procedures:

Whencontrollerisinmanualtest,autoorstopmode,switchcontrolprocedureswillstartautotransfer.

If

If

Ifinput

i nput

input

inputport

p ort

port

portis

i s

is

isconfigured

c onfigured

configured

configuredas

a s

as

asClose

C lose

Close

CloseMains

M ains

Mains

MainsAuxiliary

A uxiliary

Auxiliary

1、If“Openbreakerdetect”is“SELECTDisable”

Gensloadistransferredintogeneratorun-load,afterthedelayofswitchoff,detecting transferfailure

whileswitchoffoutput.Whendetectingtimeup,ifswitchofffailed,towaitforswitchoff.Otherwise,

switchoffiscompleted.Gensunloadistransferredintogensload,afterthedelayofswitchon,

detectingtransferfailurewhileswitchonoutputting.Whendetectingtimeup,ifswitchonfailed,towait

forswitchon.Otherwise,switchoniscompleted.Iftransferfailedandwarning“SELEnable”,thereis

alarmingsignalwhateverswitchonorofffailure.

2、If“Openbreakerdetect”is“SELECTEnable”

Gensloadistransferredintogensunload,afterthedelayofswitchoff,switchoffiscompleted.Gens

unloadistransferredintogensload,afterthedelayofswitchon,detectingtransferfailurewhileswitch

onoutputting.Whendetectingtimeup,ifswitchonfailed,towaitforswitchon.Otherwise,switchonis

completed.Iftransferfailurewarningis“SELEnable”,thereiswarningsignalthat“switchonfail”.



If

If

Ifinput

i nput

input

inputport

p ort

port

portis

i s

is

isnot

n ot

not

notconfigured

c onfigured

configured

configuredas

a s

as

asClose

C lose

Close

CloseMains

M ains

Mains

MainsAuxiliary

A uxiliary

Auxiliary

Gensun-loadistransferredintogensload,gensswitchonandoutput.

Gensloadistransferredintogensun-load,gensswitchoffandoutput.

LXC9220/LXC9210SeriesGensetController

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NOTE:

NOTE:WhenusingATSofnointerposition,switchoffdetectingis“SELECTDisable”;Whenusing

ATSofhavinginterposition,switchoff“SELECTDisable”or“SELECTEnable”bothareOK.Ifchoose

“SELECTEnable”,switchoffoutputshouldbeconfigured;WhenusingACcontactor,switchoff“SELECT

Disable”recommended.

7.

7.SMS

S MS

SMS

SMSr

r

remote

e mote

emote

emotecontrol

c ontrol

control

control、

、

、wireless

w ireless

wireless

wirelessremote

r emote

remote

remotecontrol

c ontrol

control

GSM

GSMRemote

R emote

Remote

Remotecontrol

c ontrol

control

SMS

SMSCode

C ode

Code

Codeis

i s

is

isdescribed

d escribed

described

describedas

a s

as

asfollows

f ollows

follows

Note

Note:

:

:If

I f

If

Ifthe

t he

the

theoperation

o peration

operation

operationof

o f

of

ofthe

t he

the

thecontroller,

c ontroller,

controller,

controller,the

t he

the

thecontroller

c ontroller

controller

controllerinternally

i nternally

internally

internallyset

s et

set

setto

t o

to

tofly

f ly

fly

flyletter

l etter

letter

letterphone

p hone

phone

phonenumber

n umber

number

can

cannot

n ot

not

notstart

s tart

start

startwith

w ith

with

witha

a

a"+86"

" +86"

"+86"

Note:Write

Note:Writetext

t ext

text

textmessages

m essages

messages

messagesare

a re

are

arenot

n ot

not

notcase

c ase

case

casesensitive,

s ensitive,

sensitive,

sensitive,but

b ut

but

butmust

m ust

must

mustbe

b e

be

bewritten

w ritten

written

writtenin

i n

in

instrict

s trict

strict

strictaccordance

a ccordance

accordance

accordancewith

w ith

with

the

theinstructions

i nstructions

instructions

instructionsin

i n

in

inthe

t he

the

theformat,

f ormat,

format,

format,the

t he

the

thespaces

s paces

spaces

spacesbetween

b etween

between

betweenall

a ll

all

allthe

t he

the

thewords

w ords

words

wordsare

a re

are

area

a

abit

b it

bit

bitof

o f

of

ofspaces,

s paces,

spaces,

spaces,all

a ll

all

allcommands

c ommands

commands

have

haveto

t o

to

towait

w ait

wait

waituntil

u ntil

until

untilthe

t he

the

thereturn

r eturn

return

returncode

c ode

code

codeindicates

i ndicates

indicates

indicatesthat

t hat

that

thatthe

t he

the

theoperation

o peration

operation

operationis

i s

is

isvalid

v alid

valid

validonly.

o nly.

only.

NO. SMSCommand SMSreturninformation Description

1

1SMSGENSET

GENSETALARMWhengensetisstopping

toalarm

SYSTEMINSTOPMODEGENSETATREST

Atreststatusinstopmode

SYSTEMINMANUALMODEGENSETAT

REST

Atreststatusinstopmode

SYSTEMINTESTMODEGENSETATREST

Atreststatusinstopmode

SYSTEMINAUTOMODEGENSETATREST

Atreststatusinstopmode

SYSTEMINSTOPMODEGENSETIS

RUNNING

Runningstatusinstopmode

SYSTEMINMANUALMODEGENSETIS

RUNNING

Runningstatusinstop

mode

SYSTEMINTESTMODEGENSETIS

RUNNING

Runningstatusinstopmode

SYSTEMINAUTOMODEGENSETAT

RUNNING

Runningstatusinstopmode

2

2SMSSTART

GENSETALARMGeneratorisshutdown

alarmortripalarm

GENSETISRUNNINGThegeneratorisrunning

SMSSTARTINHIBITSMSbootprohibited

STOPMODENOTSTARTCannotstartinstopmode

SMSSTARTOKStartinmanualorauto

mode

MCBOpening

MCB

Close/Open

MCB

Feedback

GCB

Close/Open

MCB

Close/Open

MCB

Feedback

GCB

Close/Open

MCBOpening

Transfer

Del

TransferDel

Del

LXC9220/LXC9210SeriesGensetController

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AUTOMODESTARTOKCanstartinautomode

3

3SMSSTOPIN

AUTOMODEAUTOMODESTOPOKInautomaticmode

shutdown

4

4SMSSTOPMODESMSSTOPOKSetasstopmode

5

SMSMANUAL

MODE

SMSMANUALMODEOKSetasmanualmode

6

6SMSTESTMODESMSTESTMODEOKSetastrialtestmode

7

7SMSAUTOMODESMSAUTOMODEOKSetasautomode

8

8SMSINHIBIT

STARTINHIBITSTARTOKSetasstartinhibit

9

SMSPERMIT

START

PERMITSTARTOKSetasstartpermit

10

10SMSDETAILUserschecksetting

(Asshownbelow)

Userscanquerythrougha

textmessagemultiple

generators.

7.1.

7.1.LXI680

L XI680

LXI680

LXI680Connection

C onnection

Connection

Connectiondiagram

d iagram

diagram

GeneratorControllerGPRSwirelessdatatransmitter

GPSAntenna

GSMAntenna

LXC9220/LXC9210SeriesGensetController

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7.2.

7.2.GSM

G SM

GSM

GSMAlarm

A larm

Alarm

Alarmsetting

s etting

setting

Asshowbelow【needtotheSMSautomaticallynotifythealarm】Whentheusercheckthecondition

occurs,theDUTmodulewillautomaticallysendSMStotheusersetthecellphonenumber.

7.3.

7.3.B

B

Based

a sed

ased

asedon

o n

on

onthe

t he

the

theGPRS

G PRS

GPRS

GPRSDTU

D TU

DTU

DTUremote

r emote

remote

remoteonline

o nline

online

onlinemonitoring

m onitoring

monitoring

TheschemeisbasedonLXI680Gprovidewirelessdatatransmissionnetwork,remotecontrol

operationofthegeneratorontheInternet;andthroughtheincreaseinthegeneratorcontroller

LXI680GRoomcommunicationprotocol,sothatthecontrollercantheuseofLXI680GSMSviaSMS

tocontrolthegeneratorrunandgeneratorsreceivealarmSMS.

Remark：LXI680GisDongguanFeiruiElectronicsCo.,Ltddesignedtailor-madeforthegenerator

controllerwirelessdatatransmissionmodule,inparticulartooptimizethedataexchangebetweenthe

controllerandtheDTU,trulyafastandreliabledatatransmission.

Briefintroduction:LXI680GisanindustrialgradewithGPSglobalsatellitepositioningfunctionGPRS

DTUproduct.Theproductintegratesahigh-performance,low-powerindustrial-gradeGPSmodule

andGPRSmodule,GPSglobalpositioningtechnologyandGPRSwirelesscommunication

technologytheperfectcombinationofaproduct.

LXI680GplatformbasedonARMandembeddedoperatingsystem,built-inindustrial-grademodule,it

canbeusedinharshenvironments,workingtemperaturerangecanbeupto-40℃~+85℃.LXI680G

providestandardRS232serialinterface,canbequicklyandPLC,industrialcontrol,instruments,

meters,RTUequipmentislinkedtogether,throughtheGPRSnetworkwillbelinkedtoLXI680G

equipmentdatatransmissiontoahostontheInternet,realizethedataremotetransparent

transmission,atthesametimetothefront-endequipmentofGPSlocationinformationreportedto

host,realizepositioningoftheequipment.

LXI680Gwithpositioning,wirelessdatacommunicationsanddataprocessingcapabilitiesina

compact,rugged,reliable,easytoinstall,canbewidelyusedinconstruction,transportationandother

industries.Particularlysuitablefortowercranemonitoring,heavymachinerymanagement,butalso

canbeusedinthefieldoftaxioperationsmanagement,transportvehicles,specialvehicles,vehicle

rentalmanagementandleasing.

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LIXiSE LXC9210 User manual

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