Pepperl+Fuchs IC-KP2-2HB18-2V1 Owner's manual

Brand: Pepperl+Fuchs

Model: IC-KP2-2HB18-2V1

Type: Owner's manual

IC-KP2-2HB18-2V1

IDENTControl Compact

control interface with

interface for CC-Link V2

FACTORY AUTOMATION

MANUAL

With regard to the supply of products, the current issue of the following document is applicable: The

General Terms of Delivery for Products and Services of the Electrical Industry, published by the

Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie

(ZVEI) e.V.) in its most recent version as well as the supplementary clause: "Expanded reservation

of proprietorship"

IC-KP2-2HB18-2V1

Contents

2012-12

1 Introduction......................................................................... 5

2 Declaration of conformity .................................................. 6

2.1 CE conformity ...............................................................................................6

3 Safety................................................................................... 7

3.1 Symbols relevant to safety ............................................................................7

3.2 Intended Use ................................................................................................7

3.3 General notes on safety.................................................................................7

3.4 Contact protection.........................................................................................8

4 Product Description ........................................................... 9

4.1 Product family ...............................................................................................9

4.1.1 R/W heads ...............................................................................................9

4.1.2 Code / Data carrier ...................................................................................9

4.1.3 Handhelds ..............................................................................................10

4.2 Connection accessories..............................................................................10

4.2.1 Connection cable for R/W heads and trigger sensors ............................10

4.2.2 Cable connectors for the power supply ..................................................11

4.2.3 Connection cable to the CC-Link interface .............................................11

4.2.4 Adapter for RS 232 diagnostic interface .................................................12

4.2.5 Mounting aid........................................................................................... 12

4.3 Delivery package ........................................................................................12

4.4 Range of application ...................................................................................13

4.5 Device characteristics................................................................................. 13

4.6 Interfaces and connections.........................................................................13

4.7 Displays and controls.................................................................................. 14

5 Installation......................................................................... 16

5.1 Unpacking...................................................................................................16

5.2 EMC concept ..............................................................................................16

5.3 Mounting.....................................................................................................17

5.4 Device connection ...................................................................................... 17

5.4.1 Power supply ..........................................................................................17

5.4.2 Read/Write Head and Trigger Sensors ...................................................17

5.4.3 Ground connection .................................................................................18

5.4.4 Connecting the RS 232 diagnostic interface........................................... 18

5.4.5 CC-Link connection guide ......................................................................19

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IC-KP2-2HB18-2V1

Contents

6 Commissioning ................................................................ 22

6.1 Connection................................................................................................. 22

6.2 Device settings ........................................................................................... 22

6.2.1 Address setting...................................................................................... 22

6.2.2 Baud rate setting.................................................................................... 23

6.2.3 Extended cyclic setting .......................................................................... 23

6.2.4 Non-volatile parameters......................................................................... 24

7 Commands........................................................................ 25

7.1 Communication via the RS 232 interface.................................................... 25

7.1.1 Command Overview, Diagnostics Interface ........................................... 25

7.1.2 Command examples.............................................................................. 26

7.2 General CC-Link information ...................................................................... 29

7.3 Communication via CC-Link....................................................................... 30

7.3.1 CC-Link profile....................................................................................... 30

7.3.2 Mechanical Flag Read/Write Data ......................................................... 33

7.3.3 Data Structuring ..................................................................................... 35

7.3.4 Initialization ............................................................................................ 36

7.3.5 Command Types.................................................................................... 39

7.3.6 Command sequence diagrams.............................................................. 39

7.3.7 Command overview ............................................................................... 44

7.3.8 System commands ................................................................................ 46

7.3.9 Standard read/write commands ............................................................. 54

7.3.10 Special commands for the data carrier IPC03........................................ 63

7.3.11 Special commands for read/write tags IPC11, IDC-...-1K, IQC-...

and IUC... .............................................................................................. 71

7.3.12 Legend .................................................................................................. 81

7.3.13 Fault/status messages ........................................................................... 82

8 Technical specifications .................................................. 84

8.1 Dimensions ................................................................................................ 84

8.2 Technical Data............................................................................................ 84

9 Fault location .................................................................... 87

10 ASCII table ........................................................................ 88

IC-KP2-2HB18-2V1

Introduction

2012-12

1Introduction

Congratulations

You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs

develops, produces and distributes electronic sensors and interface modules for

the market of automation technology on a worldwide scale.

Before you install this device and put it into operation, please read the operating

instructions thoroughly. The instructions and notes contained in this operating

manual will guide you step-by-step through the installation and commissioning

procedures to ensure trouble-free use of this product. By doing so, you:

■guarantee safe operation of the device

■can utilize the entire range of device functions

■avoid faulty operation and the associated errors

■reduce costs from downtime and incidental repairs

■increase the effectiveness and operating efficiency of your plant.

Store this operating manual somewhere safe in order to have it available for future

work on the device.

After opening the packaging, please ensure that the device is intact and that the

package is complete.

Symbols used

The following symbols are used in this manual:

Handling instructions

You will find handling instructions beside this symbol

Contact

If you have any questions about the device, its functions, or accessories, please

Pepperl+Fuchs GmbH

Lilienthalstraße 200

68307 Mannheim

Telephone: +49 621 776-4411

Fax: +49 621 776-274411

E-Mail: fa-info@pepperl-fuchs.com

Note!

This symbol draws your attention to important information.

2012-12

IC-KP2-2HB18-2V1

Declaration of conformity

2 Declaration of conformity

2.1 CE conformity

This product was developed and manufactured under observance of the

applicable European standards and guidelines.

Note!

A declaration of conformity can be requested from the manufacturer.

IC-KP2-2HB18-2V1

Safety

2012-12

3Safety

3.1 Symbols relevant to safety

3.2 Intended Use

The IDENTControl Compact IC-KP2-2HB18-2V1 is a control unit with integral CC-

Link interface designed for identification systems. The IDENTControl Compact

can be used as a control cabinet module or for field applications. You can connect

suitable inductive R/W heads, UHF antennas, or trigger sensors to the

IDENTControl Compact. However, wiring suitable for the system design must

always be used.

Read through these in structions thorou ghly. Familiarize yourself with th e device

before installing, mounting, or operating.

Always operate the device as described in these instructions to ensure that the

device and connected systems function correctly. The protection of operating

personnel and plant is only guaranteed if the device is operated in accordance

with its intended use.

3.3 General notes on safety

Only instructed specialist staff may operate the device in accordance with the

operating manual.

User modification and or repair are dangerous and will void the warranty and

exclude the manufacturer from any liability. If serious faults occur, stop using the

device. Secure the device against inadvertent operation. In the event of repairs,

return the device to your local Pepperl+Fuchs representative or sales office.

The connection of the device and maintenance work when live may only be

carried out by a qualified electrical specialist.

The operating company bears responsibility for observing locally applicable

safety regulations.

Danger!

This symbol indicates a warning about an immediate possible danger.

In case of ignoring the consequences may range from personal injury to death.

Warning!

This symbol indicates a warning about a possible fault or danger.

In case of ignoring the consequences may cause personal injury or heaviest

property damage.

Caution!

This symbol indicates a warning about a possible fault.

In case of ignoring the devices and any connected facilities or systems may be

interrupted or fail completely.

2012-12

IC-KP2-2HB18-2V1

Safety

Store the not used device in the original packaging. This offers the device optimal

protection against impact and moisture.

Ensure that the ambien t conditions comply with regulations.

3.4 Contact protection

Our housings are manufactured using components made partly or completely

from metal to improve noise immunity.

Note!

Disposal

Electronic waste is hazardous waste. When disposing of the equipment, observe

the current statutory requirements in the respective country of use, as well as local

regulations.

Read head IDENTControl

Compact

Danger!

Electric shock

The meta llic housing components are con nected to gro und to protect ag ainst

dang ero us voltages that may occur in the event o f a fault in the SELV power

supply!

See chapter 5.4.3

IC-KP2-2HB18-2V1

Product Description

2012-12

4Product Description

4.1 Product family

The brand name, IDENTControl, represents a complete identification system. The

system consists of an IDENTControl Compact unit with bus interface, inductive

R/W heads (125 kHz and 13.56 MHz), R/W heads with electromagnetic coupling

(UHF with 868 MHz) and accompanying code, and read/write tag in many

different designs. The IDENTControl Compact ca n be con nected to other

identification systems.

The system is equally well suited for use in the switching cabinet and for field use

in IP67. The interface to the controlling fieldbus is integrated into the enclosure

and all connections are implemented as plugs. This enables simple installation

and quick, correct replacement in case of device failure. The consistent EMC

design (metal enclosure, grounding, shielded wires) offers a high degree of noise

immunity.

4.1.1 R/W heads

There are different R/W heads available for the IDENTControl Compact in

different designs. You can connect inductive R/W heads (125 kHz and

13.56 MHz) or R/W heads with electromagnetic coupling (UHF with 868 MHz)

depending on your particular application.

4.1.2 Code / Data carrier

Read only / read/write tag 125 kHz (inductive)

A wide range of read only and read/write tag designs are available for this

frequency range, from a 3 mm thin glass tube to a transponder 50 mm in diameter.

Read/write tags are available for temperatures up to 300 °C (max. 5 min) in

chemical-resistant housings for installation in metal and in degree of protection

IP68/IP69K. IPC02-... read only tags offer 40-bit read only codes. IPC03-...

read/write tags have a 928-bit freely programmable memory bank and an

unmodifiable 32-bit read only code. You can define 40-bit read only codes with

IPC11-... read only tags. You can use these as permanent read only codes or

continually redefine them.

Read/write tag 13.56 MHz (inductive)

Read/write tags in this frequency range save larger quantities of data and offer a

considerably higher reading speed than read/write tags of the 125 kHz system.

IQH-* and IQH1-* read/write heads from Pepperl+Fuchs are compatible with most

existing read/write tags that comply with standard ISO 15693. With the IQH2-*

read/write heads you can use read/write tags that comply with standard ISO

14443A.

The 13.56 MHz technology even allows smart labels (read/write tags in the form

of adhesive labels with printed barcode). Currently available read/write tags have

a memory capacity of 64 bits of read only code and a maximum 2 KB of

programmable memory.

2012-12

IC-KP2-2HB18-2V1

Product Description

4.1.3 Handhelds

There are various handheld read/write devices available for controlling processes

(write/read fun ctions, initialization of data carriers).

Figure 4.1

4.2 Connection accessories

4.2.1 Connection cable for R/W heads and trigger sensors

Compatible connection cables with shielding are available for connecting the R/W

heads and trigger sensors.

Figure 4.2

Handheld Frequency range

IPT-HH 20 125 kHz

IST-HH20 250 kHz

IQT1-H H20 13.56 MHz

IC-HH20-V1 depending on the read/write head

Accessories Description

2 m long (straight female, angled male) V1-G-2M-PUR-ABG-V1-W

5 m long (straight female, angled male) V1-G-5M-PUR-ABG-V1-W

10 m long (straight female, angled male) V1-G-10M-PUR-ABG-V1-W

IC-KP2-2HB18-2V1

Product Description

2012-12

4.2.2 Cable connectors for the power supply

Compatible M12 sockets with an open cable end for connecting the

IDENTControl Compact to a power supply are available in different lengths.

Figure 4.3

4.2.3 Connection cable to the CC-Link interface

The IDENTControl Compact ha s two M12 connectors. It is connected to the bu s

via standard CC-Link cable with M12 connectors. If you want to exchange the

control unit without affecting the bus during operation (hot-plug capability),

connect the control unit via a Y-cable to CC-Link IN.

Figure 4.4

20 m long (straight fem ale, angled male) V1-G-20M-PUR-ABG-V1-W

Field attachable female connector, straight,

shielded

V1-G-ABG-PG9

Field attachable male connector, straight, shielded V1S-G-ABG-PG9

Field attachable female connector, angled, shielded V1-W-ABG-PG9

Field attachable male connector, angled, shielded V1S-W-ABG-PG9

Dummy plug M12x1 VA Z -V1 -B

Accessories Description

Accessories Model num ber

Length 2 m (straight socket) V1-G -2M-PUR

Length 5 m (straight socket) V1-G -5M-PUR

Length 10 m (straight socket) V1-G-10M-PUR

2012-12

IC-KP2-2HB18-2V1

Product Description

4.2.4 Adapter for RS 232 diagnostic interface

A compatible adapter is available for connecting the IDENTControl Compact to

the RS 232 diagnostic interface for diagnosis.

Figure 4.5

4.2.5 Mounting aid

An aid for mounting the IDENTControl Compact to a DIN mounting rail is

available.

4.3 Delivery package

The delivery package contains:

■1 IDENTControl Compact u nit

■1 Quick Start Guide

■2 grounding screws

■2 serrated lock washers

■2 crimp connectors

Accessories Model number

Te r m i n a t o r ICZ-TR-V1-110R

ICZ-TR-V1-130R

Y- c a b l e ICZ-3T-0.2M-PVC-CCL-V1-G

Socket M12, field attachable V1S-G-ABG-PG9

Cable connector M12, field attachable V1-G-ABG-PG9

Accessories Designation

M8 to SUBD adapter V3S-GM-0.15M-PUR-ABG-SUBD

Accessories Model number

Mounting aid ICZ-MH05-SACB-8

IC-KP2-2HB18-2V1

Product Description

2012-12

4.4 Range of application

The system is suited for the following applications:

■Automation

■Material flow control in production

■Acquisition of operating data

■Access control

■Identification of storage vessels, pallets, work piece carriers, refuse

containers, tanks, containers, etc.

4.5 Device characteristics

■Up to 2 R/W heads can be connected

■Alternatively, 1 R/W head and 1 trigger sensor can be connected

■LED status indicators for bus communication and R/W heads

4.6 Interfaces and connections

The control unit IC-KP2-2HB18-2V1 has the following interfaces and connections:

Figure 4.6

signal

socket at housing read/write head

trigger sensor

trigger switch

voltage

supply

CH1

PWR/ERR

L RUN L ERR

CH2

1 = + 24 V

2 = NC

3 = GND

4 = NC

1 = SLD

2 = DB

3 = DG

4 = DA

CC-Link in

RS 232

1 = SLD

2 = DB

3 = DG

4 = DA

5 = NC

CC-Link out

1 = TXD

2 = NC

3 = RXD

4 = GND

2012-12

IC-KP2-2HB18-2V1

Product Description

4.7 Displays and controls

Figure 4.7

LEDs

Description Function Status description

Status display for

R/W heads

LED lights up green when there is an active

command on the R/W head.

LED lights up yellow for approx. 1 second when a

com mand is executed successfully.

CH1

CH2

Indicates that a

R/W head is

connected

LED lights up green when a R/W head is connected

to channel 1 or channel 2.

LED lights up red when a configuration error occurs.

PWR/ERR Status display for

IDENTControl

Compact

LED lights up green when the IDENTControl

Compact is connected to a power supply and the

interface is ready for operation.

LED lights up red if a hardware fault occurs.

L RUN see table below

L ERR

L RUN L ERR Status description

Lights up

green

Flashes red ■Communication available, but some cyclic

red un dancy check erro rs 1) due to noise.

■No response, as the data received causes a cyclic

redundancy check error1)

Lights up

green

Flashes red with

0.4 s interval

The baud rate or station no. was changed since last

start or restart.

Lights up

green

Off ■Normal communication.

■No data for the controller.

Off Flashes red Data for the controller causes a cyclic redundancy

check error1)

Station no.

x10

Baud rate

CH2CH2CH1CH1

PWR/ERR

L RUN L ERR

Extended

cyclic

setting

IC-KP2-2HB18-2V1

Product Description

2012-12

Operating controls

Off Off ■Connection not started.

■No data fo r the c ontro ller or reception error due to

noise.

■No reception due to line breakage, hardware

switched off or hardware that has just been set.

Off Lights up red Error due to incorrect baud rate or station no.

1) CRC = Cyclic Redundancy Check = , checksum to detect errors during data

transfer

Description Status description

Rotary switch Address setting 01 ... 64 (decimal)

Station no.: 0 ... 6 (x10)

Station no.: 0 ... 9 (x1)

Baud rate setting: 0 ... 4

Extended cyclic setting: 0, 1, 2, 4, 8

L RUN L ERR Status description

2012-12

IC-KP2-2HB18-2V1

Installation

5Installation

5.1 Unpacking

Check the product for damage while unpacking. In the event of damage to the

product, inform the post office or parcel service and notify the supplier.

Check the package contents with your purchase order and the shipping

documents for:

■Delivery quantity

■Device type and version in accordance with the type plate

■Accessories

■Quick start guide

Retain the original packaging in case you have to store or ship the device again at

a later date.

Should you have any questions, please contact Pepperl+Fuchs.

5.2 EMC concept

The outstanding noise immunity of the IDENTControl Compact against emission

and immission is based on its consistent shielding design, which uses the

principle of the Faraday cage. Interference is caught in the shield and safely

diverted via the ground connections.

Figure 5.1

The screening of cables provides for the discharge of electromagnetic

interference. When screening a cable, both sides of the screen must be

connected to the earth with low resistance and low inducta nce.

Read head Control

system

IDENTControl

Compact CC-Link

Note!

If cables with double shields are used, e.g. wire me sh and metalize d fo il, the both

shields must be connected together, with low resistance, at the ends when

making up the cable.

Power supply cables are the source of much interference, e.g. from the supply

lines of 3-phase electric motors. For this reason, the parallel laying of power

supply cables with data and signal cables should be avoided, particularly in the

same cable duct.

IC-KP2-2HB18-2V1

Installation

2012-12

The metal enclosure of the IDENTControl Compact and the metal enclosure of the

R/W heads complete the consistent shielding concept.

You must establish a low resistance and low inductance connection between the

shields and ground so that the shielding is not interrupted through the metal

enclosure. The complete electronics system and all routed cables are therefore

located within a Faraday ca ge.

5.3 Mounting

If you would like to the mount the IDENTControl Compact to a DIN mounting rail,

we recommend using mounting aid ICZ-MH05-SACB-8.

Set the rotary switches before mounting the IDENTControl Compact (see chapter

6.2.1).

5.4 Device connection

Electrical connection using plug connectors makes installation simple.

5.4.1 Power supply

Connect the power supply using an M12 connector. A plug with the following pin

assignment is located on the housing:

Compatible connecting cable see chapter 4.2.2

5.4.2 Read/Write Head and Trigger Sensors

You can connect a maximum of two read/write heads (125 kHz or 13.56 MHz) or

read/write heads with electromagnetic coupling (UHF with 868 MHz) to the

IDENTControl Compact.

You can connect a trigger sensor, instead of a read/write head, to sockets 1 and 2.

You can assign the trigger sensor to a read/write head. The trigger sensor must be

PNP.

Note!

The rotary switches used to select the device address are located on the

underside of the IDENTControl Compact. These rotary switches are no longer

accessible once the IDENTControl Compact is installed.

1+ 24 V

2NC

3GND

4NC

2012-12

IC-KP2-2HB18-2V1

Installation

For details of compatible read/write heads, see chapter 4.1.1 and of compatible

connecting cables, see chapter 4.2.1.

Connecting read/write heads

Conne ct th e rea d/write heads or th e trigger sensor with compatible connecting

cable to the to p of the housing via the M12 con nector.

5.4.3 Ground connection

Connect the IDENTControl Compact unit to ground via a screw on the right under

the housing.

Connecting the IDENTControl Compact to ground

Screw the ground conductor to the housing with a crimp connector.

5.4.4 Connecting the RS 232 diagnostic interface

The maximum length of the cable between the control unit and the higher level

computer or the controller depends on the transfer rate and the noise level. We

recommend the guide value of a 15 m maximum cable length on the RS 232

diagnostic interface.

The transfer rate (baud rate) has a preset configuration at 38400 bit/s.

trigger switch

trigger sensor

read/write head

signal

socket at housing

Note!

In order to guarantee safe grounding, mount the serrated washer between the

crimp connector and the housing.

Use a ground conductor lead with a cross-section of at least 4 mm2.

1Housing

2Serrated lock washer

3Crimp connector

4Lock screw

12 43

IC-KP2-2HB18-2V1

Installation

2012-12

The device operates with the following parameters (permanent):

■8 data bits

■1 start bit

■1 stop bit

■No parity

Connect the RS 232 interface with the M8 socket. You must place the cable shield

on the thread in the connector plug.

Use the adapter V3S-GM-0.15M-PUR-SUBD to connect the IDENTControl

Compact to the RS 232 diagnostic interface.

Figure 5.2

5.4.5 CC-Link connection guide

The IC-KP2-2HB18-2V1 control interface is a device that assigns 4 stations to

CC-Link.

The RWw and RWr areas of the bus protocol can be used to transfer the data of

an individual channel or both channels in parallel. The RX and RY areas are

always used to transfer the data of both channels in parallel.

Connector assignment Pin Signal

1TXD

3RXD

4GND

Pin assignment of the adapter for the RS 232 diagnostic interface

Connection example RS 232

6..9

IDENTControl

Host-PC

RxD

TxD

GND

RxD

TxD

GND

2012-12

IC-KP2-2HB18-2V1

Installation

<WordNum> = 8 bit, word count that can be read or written, the number is

described in hexadecimal from 0h to FFh. The word count can be smaller if a

transponder or R/W head only supports a small number of words.

The following is valid for IPC 03: Set th e word count <WordNum> to 0h, if you want

to read th e preset data range of a rea d/write tag at address 0000h ( “Default

Read”).

The following is valid for IQC33: <WordNum> specifie s the numb er of 8-byte

blocks (max. 7 here) and must be an even number.

CC-Link

CC-Link IN: M12 plug, A-coded

CC-Link version Maximum word count Transmission

Version 1.1 and

Ver sio n 2 - single

extension

<WordNum> <= 3 (0000 0011b) per channel with parallel

transfer of channels 1 & 2

<WordNum> <= 7 (0000 0111b) per channel with transfer of

channel 1

Ver sio n 2 - dual

extension

<WordNum> <= 7 (0000 0111b) per channel with parallel

transfer of channels 1 & 2

<WordNum> <= 15 (0000 1111b) per channel with transfer of

channel 1

Ver sio n 2 -

quadruple

extension

<WordNum> <= 15 (0000 1111b) per channel with parallel

transfer of channels 1 & 2

<WordNum> <= 31 (0001 1111b) per channel with transfer of

channel 1

Ver sio n 2 - octuple

extension

<WordNum> <= 31 (0001 1111b) per channel with parallel

transfer of channels 1 & 2

<WordNum> <= 63 (0011 1111b) per channel with transfer of

channel 1

Physical interface: RS-485

Protocol: CC-Link

Transfer rate: 156 kbit/s

625 kbit/s

2.5 Mbit/s

5Mbit/s

10 Mbit/s

Connector

assignment Pin Signal Description

1SLD Screen

2DB (white) Data B

3DG (yellow) Grounding

4DA (blue) Data A

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Pepperl+Fuchs IC-KP2-2HB18-2V1 Owner's manual

Pepperl+Fuchs IC-KP2-2HB18-2V1 Owner's manual

Pepperl+Fuchs IC-KP2-2HB18-2V1 Owner's manual

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