Krone KWT 7.82 / 8.82 / 11.22 Operating instructions

O p e r a t i n g I n s t r u c t i o n s

Rotary tedder

KWT 7.82/6x7

</v>

KWT 8.82/8

</v>

KWT 11.22/10

</v>

(

<v>T - ab Masch.-Nr.</v>

from serial no.

</v>

: 770 633)

<v>T - Bestell-Nr.</v>

Order no.

</v>

: 150 000 104 02 US

<v>B

-

Titelbild</v>

</v>

19.10.2009

Table of Contents

2

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Dear customer,

You have now received the operating instructions for the KRONE

product which you have purchased.

These operating instructions contain important information for the

proper use and safe operation of the machine.

If these operating instructions should become wholly or partially

unusable, you can obtain replacement operating instructions for

your machine by stating the number given overleaf.

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Table of Contents

3

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1 Table of Contents

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1 Table of Contents ................................................................................................................................... 3

2 Foreword ................................................................................................................................................. 6

3 Introduction ............................................................................................................................................. 7

3.1 Purpose of Use .................................................................................................................................. 7

3.2 Validity ............................................................................................................................................... 7

3.3 Identification Plate ............................................................................................................................. 7

3.4 Information Required for Questions and Orders................................................................................ 8

3.5 Intended Use ..................................................................................................................................... 9

3.6 Technical data ................................................................................................................................. 10

4 Safety ..................................................................................................................................................... 11

4.1 Introduction ...................................................................................................................................... 11

4.1.1 Re-Ordering the Adhesive Safety and Information Labels .......................................................... 12

4.1.2 Affixing the Adhesive Safety and Information Labels .................................................................. 12

4.1.3 Contact ......................................................................................................................................... 12

4.2 Position of the Adhesive Safety Stickers on the Machine ............................................................... 14

4.3 Position of the General Information Labels on the Machine ............................................................ 18

4.4 Identifying Symbols in the Operating Instructions ........................................................................... 20

4.5 Identification of the hazard warnings ............................................................................................... 20

4.5.1 Personnel Qualification and Training ........................................................................................... 21

4.5.2 Dangers in Case of Non-compliance with the Safety Instructions ............................................... 21

4.5.3 Safety-conscious work practices ................................................................................................. 21

4.6 Safety Instructions and Accident Prevention Regulations ............................................................... 22

4.7 Hitched Implements ......................................................................................................................... 23

4.8 PTO operation ................................................................................................................................. 24

4.9 Hydraulic system ............................................................................................................................. 25

4.10 Tyres ................................................................................................................................................ 25

4.11 Maintenance .................................................................................................................................... 26

4.12 Unauthorised Conversion/Modification and Spare Parts Production .............................................. 27

4.13 Inadmissible Modes of Operation .................................................................................................... 27

4.14 Safety Instructions on the Machine ................................................................................................. 27

5 Commissioning ..................................................................................................................................... 28

5.1 General ............................................................................................................................................ 29

5.2 First installation ................................................................................................................................ 29

5.3 Preparations on the rotary tedder .................................................................................................... 29

5.3.1 Removing the preserving wax from the tines .............................................................................. 29

5.3.2 Assembling the support for switching hydraulics on the tractor .................................................. 30

5.4 Preparations on tractor .................................................................................................................... 31

5.4.1 Adjusting the lower suspension arms .......................................................................................... 31

Table of Contents

4

5.5 Mounting onto the Tractor ................................................................................................................ 32

5.6 PTO shaft ......................................................................................................................................... 33

5.6.1 Length adjustment ....................................................................................................................... 33

6 Start-up .................................................................................................................................................. 34

6.1 Mounting onto the Tractor ................................................................................................................ 35

6.2 Install the PTO shaft ........................................................................................................................ 36

6.3 Hydraulics ........................................................................................................................................ 38

6.3.1 Special Safety Instructions .......................................................................................................... 38

6.3.2 Connecting the hydraulic lines ..................................................................................................... 39

6.4 Lighting connection .......................................................................................................................... 40

6.5 Lighting connection .......................................................................................................................... 40

7 Driving and Transport .......................................................................................................................... 41

7.1 Preparation for transport .................................................................................................................. 42

8 Operation ............................................................................................................................................... 44

8.1 Overload protection ......................................................................................................................... 44

8.2 From transport into working position ............................................................................................... 45

8.3 Working depth of the rotor tines ...................................................................................................... 48

8.4 Using the Machine for Work ............................................................................................................ 49

8.4.1 Exchanging the wheels ................................................................................................................ 51

8.5 Travelling on an incline .................................................................................................................... 52

8.6 Switching from working position to transport position ..................................................................... 53

8.7 Parking ............................................................................................................................................. 55

9 Settings ................................................................................................................................................. 57

9.1 Spreading angle setting of the rotors ............................................................................................... 58

9.2 Spread limiter ................................................................................................................................... 61

9.3 Setting of tines ................................................................................................................................. 62

9.4 Setting for the pendulum area of the bars ....................................................................................... 63

9.4.1 Adjusting the bar hinge point inside to the intermediate bar ....................................................... 64

9.4.2 Setting the linking rod .................................................................................................................. 67

9.4.3 Setting the tension spring on the linking rod ................................................................................ 68

9.5 Setting the locking hook ................................................................................................................... 69

10 Maintenance .......................................................................................................................................... 70

10.1 Special Safety Instructions .............................................................................................................. 70

10.2 Test run. ........................................................................................................................................... 70

10.3 Special tightening torques MA (Nm) ................................................................................................ 71

10.4 Tightening Torques .......................................................................................................................... 72

10.5 Tightening Torques (Countersunk Screws) ..................................................................................... 73

10.6 Maintenance hydraulics ................................................................................................................... 74

10.6.1 Setting of running gear enabling .............................................................................................. 74

10.6.2 Hydraulic circuit diagram ......................................................................................................... 75

Table of Contents

5

10.7 Tyres ................................................................................................................................................ 77

10.7.1 Checking and maintaining tyres ............................................................................................... 77

10.7.2 Tyre air pressure ...................................................................................................................... 78

11 Maintenance – lubrication chart ......................................................................................................... 79

11.1 Special Safety Instructions .............................................................................................................. 79

11.2 PTO shaft ......................................................................................................................................... 80

Lubrication chart ........................................................................................................................................... 81

12 Maintenance - Gearbox ........................................................................................................................ 83

12.1 Filling Quantities and Lubrication Designations for Gearboxes ....................................................... 83

13 Special equipment ................................................................................................................................ 84

13.1 Tine loss safeguard ......................................................................................................................... 84

13.2 Spare wheel with support ................................................................................................................ 85

13.3 Jockey wheel front ........................................................................................................................... 86

13.4 Night swathing gearbox ................................................................................................................... 87

13.5 Anti-wrap guard plate tyres .............................................................................................................. 89

14 Placing in Storage ................................................................................................................................ 90

14.1 Special Safety Instructions .............................................................................................................. 90

14.2 At the End of the Harvest Season ................................................................................................... 91

14.3 Before the Start of the New Season ................................................................................................ 92

14.4 Special Safety Instructions .............................................................................................................. 92

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Foreword

6

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2 Foreword

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Dear Customer!

By purchasing your rotary tedder , you have acquired a quality product from KRONE.

We are grateful for the confidence you have invested in us in buying this machine.

To be able to use the rotary tedder optimally, please read these operating instructions

thoroughly before you start using the machine.

The contents of this manual are laid out in such a way that you should be able to perform any

task by following the instructions step by step. It contains extensive notes and information about

maintenance, how to use the machine safely, secure working methods, special precautionary

measures and available accessories. This information and these instructions are essential,

important and useful for the operational safety, reliability and durability of the rotary tedder.

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Note

In the operating instructions which follow, the rotary tedder will also be

referred to as the "machine".

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Please note:

The operating instructions are part of your machine.

Only operate this machine after you have been trained to do so and according to these

instructions.

It is essential to observe the safety instructions!

It is also necessary to observe the relevant accident prevention regulations and other generally

recognised regulations concerning safety, occupational health and road traffic.

All information, illustrations and technical data in these operating instructions correspond to the

latest state at the time of publication.

We reserve the right to make design changes at any time and without notification of reasons.

Should you for any reason not be able to use these operating instructions either wholly or

partially, you can receive a replacement set of operating instructions for your machine by

quoting the number supplied overleaf.

We hope that you will be satisfied with your KRONE machine.

Maschinenfabrik Bernard Krone GmbH

Spelle

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Introduction

7

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3 Introduction

These operating instructions contain fundamental instructions. These must be observed in

operation and maintenance. For this reason, these operating instructions must be read by

operating personnel before commissioning and use, and must be available for easy reference.

Follow both the general safety instructions contained in the section on safety and the specific

safety instructions contained in the other sections.

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3.1 Purpose of Use

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The rotary tedder is used for tedding, raking and swath spreading of cut crop stalks.

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3.2 Validity

These operating instructions apply to rotary tedders of the series:

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KWT 7.82/6 x7; KW 7.82/8; KWT 8.82/8, KWT 11.22/10

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3.3 Identification Plate

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1

KWT8828001

Fig. 1

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The machine data are located on the type plate (1).

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Introduction

8

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3.4 Information Required for Questions and Orders

Year

Mach. No.

Type

Note

The entire identification plate represents a legal document and should not be altered or

rendered illegible!

When asking questions concerning the machine or ordering spare parts, be sure to provide type

designation, machine number and the year of manufacture of the relevant machine: To ensure

that these data are always available, we recommend that you enter them in the fields above.

Note

Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure

safety. The use of spare parts, accessories or additional equipment not manufactured, tested or

approved by KRONE will exclude any liability for consequential damage.

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Introduction

9

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3.5 Intended Use

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The rotary tedder is built exclusively for customary use in agricultural work (intended use).

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Any use of the machine for other purposes is deemed not to be in accordance with intended

use. The manufacturer shall not be liable for any resulting damage; the user alone shall bear

the risk.

Operation in accordance with intended use also includes observing the operating, maintenance

and service instructions specified by the manufacturer.

Unauthorised modifications to the machine may affect the properties of the machine or disrupt

proper operation. For this reason, unauthorised modifications shall exclude any liability of the

manufacturer for consequential damage.

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Introduction

10

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3.6 Technical data

All information, illustrations and technical data in these operating instructions correspond to the

latest state at the time of publication. We reserve the right to make design changes at any time

and without notification of reasons.

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Type KW 7.82/6x7 KWT 8.82/8 KWT 11.22/10

Working width [mm]

7.800 8.800 10.950

Number of rotors

6 8 10

Tine arms per rotor

7 6 6

Acreage [ha/h] approx.

7.8 8.8 11

Transport width [mm]

2980

Set-down height

3640 3530 3700

Power requirement [kW/HP]

37/50 40/55

Max. permissible hydraulic

pressure

200 bar

P.T.O. speed [rpm max]

540

Hydraulic connection

1 x single-

acting

1 x single-

acting

1 x double-

acting

Dead weight [kg]

1280 1480 1770

Equivalent continuous

pneumatic level recorder

less than 70 d B(A)

Tyres 16 x 6.50-8 (18/8.50x8 centre only)

10.0/75-15.3

Lower link hitch

Standard equipment

Spread limiter hydr.

Standard equipment

Spreading angle adjustment 13°-19°

Additional tine loss safeguard Special equipment

Lighting voltage 12 volts

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Safety

11

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4 Safety

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4.1 Introduction

The rotary tedder is equipped with all safety devices (protective devices). However, it is not

possible to eliminate all potential hazards on this machine as this would impair its full functional

capability. Hazard warnings are attached to the machine in the relevant areas to warn against

any dangers. The safety instructions are provided in the form of so-called warning pictograms.

Important information on the position of these safety signs and what they mean is given below!

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Danger! - Danger zone of the machine

Effect: Danger to life or serious injuries.

• Immediately replace damaged or illegible adhesive labels.

• Following repair work, always attach appropriate adhesive safety stickers to all the

replaced, modified or repaired components.

• Never clean areas carrying an adhesive safety label using a high-pressure cleaner.

• Familiarise yourself with the statement of the warning pictograms. The adjacent text and

the selected location on the machine provide information on the special danger spots on

the machine.

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Safety

12

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4.1.1 Re-Ordering the Adhesive Safety and Information Labels

Note

Every adhesive safety and information label is assigned an order number and can be ordered

directly from the manufacturer or from an authorized dealer (see Section "Contact").

4.1.2 Affixing the Adhesive Safety and Information Labels

Note - Affixing an adhesive label

Effect: Adhesion of the label

• The surface for affixing the adhesive label must be clean and free of dirt, oil and grease.

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4.1.3 Contact

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Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Strasse 10

D-48480 Spelle (Germany)

Telephone: + 49 (0) 59 77/935-0 (Head Office)

Fax.: + 49 (0) 59 77/935-339 (Head Office)

Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)

Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)

Email: info.ldm@krone.de

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Safety

13

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This page has been left blank deliberately!!

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Safety

14

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4.2 Position of the Adhesive Safety Stickers on the Machine

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GL

KWT8828030_US

5

6

61

Fig. 2

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Safety

15

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1)

Do not exceed themaximum permittedPTO

shaft speed!

939 100-4

MAX. 540/min

MAX. 200 bar

Order no. 939 100-4 (1x)

Order no. 939 462-0 (1x)

2)

Read and take note of the operating

instructions.

Order no. 942 019-1 (1x)

3)

Order No. 942 050-0 (1x)

4)

Order no.

949 228-0 (1x)

Order no.

949 229-0 (1x)

5)

Read and observe the operating

instructions and the safety instructions

before starting.

Order no. 939 471-1 (1x)

6)

While parts are moving, never reach into

areas where there is a risk of being

crushed.

942 196 -1

Order no. 942 196-1 (4x)

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Safety

16

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GL

2

4

KWT8828002_US

1

2

3

Fig. 3

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Safety

17

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1)

Keep your distance!

939 472-2

Order no. 939 472-2 (4x)

2)

While parts are moving, never reach into

areas where there is a risk of being

crushed.

942 196 -1

Order no. 942 196-1 (4x)

3)

No personnel allowed inside swivel space

ofthe operating equipment while

thedeployment arms are being folded

down.

Order no. 939 469-1 (2x)

4)

The accumulator is subject to gas and

oil pressure.

The repair is only possible by

exchanging the complete unit.

Order No. 939 529-0 (1x)

Only with hydraulic spread limiter!

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Safety

18

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4.3 Position of the General Information Labels on the Machine

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2

KWT8828003

6

2

2 1

6

5

54

545 5

5 5

10

8

7

5

3

9

12

11

12

Fig. 4:

Safety

19

1)

27 001 402 0 (2x) (KWT 7.82/6x7)

27 000 447 0 (2x) (KWT 8.82/8)

27 002 924 0 (2x) (KWT 11.22/10)

2)

942 296-0 (5x)

3)

(1x) 942 103-1

4)

2.0 bar

(2x) 9439 170-1

5)

1.5 bar

942 107-1

(6x) KWT 7.82/6x7

(8x) KWT 8.82/

(10x) KWT 11.22/10

6)

924 569 0 (4x)

7)

939 138-2

(3x) KWT 7.82/6x7

(4x) KWT 8.82/8

(5x) KWT 11.22/10

8)

939 139-1

(3x) KWT 7.82/6x7

(4x) KWT 8.82/8

(5x) KWT 11.22/10

9)

942 085-0

DSchrauben an allen Zinken täglich auf festen Sitz prüfen.

Comprobar cada dia el apriete de todos los

tornillos de fijación de dedos.

Vérifier quotidiennement le serrage de toutes les vis de

fixation de dents.

Check tine fastening screws daily for tightness.

Controllare ogni giorno il serraggio di tutte le viti di fissaggio

dei denti.

E

F

GB

I

(1x) 942 085 3

10)

27 000 747 0

(1x) 939 218-1 25 km/h

(1x) 939 145-1 40 km/h

11)

Transport

Service

939 172-3

(1x) 939 172-3

12)

942 119-2

350-450/min

(1x) 942 119 1

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Safety

20

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4.4 Identifying Symbols in the Operating Instructions

The safety instructions contained in this manual which could result in personal injury if not

followed are identified by the general danger sign:

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4.5 Identification of the hazard warnings

Danger!

DANGER! - Type and source of the hazard!

Effect: Danger to life or serious injuries.

• Measures for hazard prevention

Warning !

WARNING! - Type and source of the hazard!

Effect: Injuries, serious material damage.

• Measures for hazard prevention

Caution!

CAUTION! - Type and source of the hazard!

Effect: Property damage

• Measures for risk prevention.

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General function instructions are indicated as follows:

Note!

Note - Type and source of the note

Effect: Economic advantage of the machine

• Actions to be taken

Instructions which are attached to the machine need to be followed and kept fully legible.

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Krone KWT 7.82 / 8.82 / 11.22 Operating instructions

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