Ricoh C217 User manual

®

SERVICE MANUAL

PN: RCSM1730

C217/C225

®

RICOH GROUP COMPANIES

SERVICE MANUAL

®

C217/C225

RICOH GROUP COMPANIES

®

C217/C225

SERVICE MANUAL

PN: RCSM1730

The Service Manual contains information regarding

service techniques, procedures, processes and

spare parts of office equipment distributed by

Ricoh Corporation. Users of this manual should be

either service trained or certified by successfully

completing a Ricoh Technical Training Program.

Untrained and uncertified users utilizing

information contained in this service manual to

repair or modify Ricoh equipment risk personal

injury, damage to property or loss of warranty

protection.

Ricoh Corporation

WARNING

LEGEND

PRODUCT CODE COMPANY

GESTETNER RICOH SAVIN

C217 5303 VT1730 —

C225 5304 VT1800 3100DNP

DOCUMENTATION HISTORY

REV. NO. DATE COMMENT

* 5/93 Original Printing

1 10/95 VT1800 Addition

Table of Contents

OVERALL MACHINE INFORMATION

1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

2. PRINTING PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

3. MECHANICAL COMPONENT LAYOUT . . . . . . . . . . . . . . . . . . . . . . 1-4

4. DRIVE LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

5. ELECTRICAL COMPONENT DESCRIPTION. . . . . . . . . . . . . . . . . . 1-6

6. OVERALL MACHINE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

DETAILED SECTION DESCRIPTIONS

1. MASTER EJECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

1.1 OVERALL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

1.2 MASTER CLAMPER OPEN MECHANISM . . . . . . . . . . . . . . . . . 2-2

1.3 MASTER EJECT ROLLER MECHANISM . . . . . . . . . . . . . . . . . . 2-3

1.4 PRESSURE PLATE MECHANISM . . . . . . . . . . . . . . . . . . . . . . . 2-4

2. SCANNER AND OPTICS SECTION . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2.1 OVERALL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2.2 ORIGINAL FEED MECHANISM. . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2.3 ORIGINAL FEED DRIVE MECHANISM. . . . . . . . . . . . . . . . . . . . 2-7

3. MASTER FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

3.1 OVERALL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

3.2 MASTER FEED MECHANISM. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

3.3 MASTER CLAMPER OPERATION AND TENSION ROLLER

RELEASE MECHANISM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

3.4 CUTTER MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

4. PAPER FEED SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

4.1 OVERALL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

4.2 PAPER FEED ROLLER MECHANISM . . . . . . . . . . . . . . . . . . . 2-13

4.3 2ND FEED ROLLER MECHANISM . . . . . . . . . . . . . . . . . . . . . . 2-14

4.4 UPPER 2ND FEED ROLLER RELEASE MECHANISM . . . . . . 2-15

SM i C217

4.5 PRINTING PRESSURE MECHANISM. . . . . . . . . . . . . . . . . . . . 2-16

4.6 PAPER TABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

4.7 SIDE FENCE SLIDE MECHANISM . . . . . . . . . . . . . . . . . . . . . . 2-20

5. DRUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

5.1 OVERALL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

5.2 DRUM DRIVE MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

5.3 MAIN MOTOR CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23

5.4 INK SUPPLY MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24

5.5 INK ROLLER MECHANISM. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25

5.6 INK SUPPLY CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26

6. PAPER DELIVERY SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29

6.1 OVERALL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29

6.2 PAPER DELIVERY ROLLER. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30

6.3 EXIT PAWL/AIR KNIFE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31

6.4 EXIT PAWL RELEASE MECHANISM . . . . . . . . . . . . . . . . . . . . 2-32

7. JAM DETECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33

7.1 ORIGINAL JAM DETECTION . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33

7.2 MASTER EJECT JAM DETECTION . . . . . . . . . . . . . . . . . . . . . 2-34

7.3 MASTER FEED JAM DETECTION . . . . . . . . . . . . . . . . . . . . . . 2-35

7.4 PAPER FEED JAM DETECTION. . . . . . . . . . . . . . . . . . . . . . . . 2-36

8. IMAGE PROCESSING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38

8.1 A/D CONVERSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43

8.2 BINARY PROCESSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46

8.2.1 MTF Correction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47

8.2.2 Dither Processing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48

8.2.3 Edge Emphasis Processing in the Photo Mode . . . . . . . . . . . . . . . . . . . . . 2-48

8.3 THERMAL HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49

8.3.1 Thermal Head Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49

8.3.2 Thermal Head Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50

9. MASTER PLOTTING AND PRINTING AREA. . . . . . . . . . . . . . . . . 2-51

C217 ii SM

INSTALLATION

1. INSTALLATION REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

1.1 OPTIMUM ENVIRONMENTAL CONDITION: . . . . . . . . . . . . . . . 3-1

1.2 ENVIRONMENTS TO AVOID: . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

1.3 POWER CONNECTION: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

1.4 ACCESS TO MACHINE: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

2. INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

3. TAPE MARKER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

3.1 ACCESSORY CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

3.2 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

SERVICE TABLES

1. SERVICE REMARKS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

1.1 SCANNER SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

1.2 MASTER FEED SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

1.3 PAPER FEED SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

1.4 DRUM AND DRUM DRIVE SECTION . . . . . . . . . . . . . . . . . . . . . 4-2

1.5 INK SUPPLY SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

1.6 PAPER DELIVERY SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

1.7 ELECTRICAL COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

2. MAINTENANCE TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

3. LUBRICATION POINTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

3.1 FEED ROLLER BUSHING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

3.2 EXIT ROLLER BUSHINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

3.3 FEED ROLLER DRIVE GEARS. . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

3.4 DRUM DRIVE GEARS AND CAM . . . . . . . . . . . . . . . . . . . . . . . . 4-6

3.5 DRUM FLANGE BUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

4. INPUT/OUTPUT CHECK MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4.1 ACCESS PROCEDURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4.2 DRUM FREE RUN MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

SM iii C217

4.3 INPUT CHECK MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

4.4 OUTPUT CHECK MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

5. THERMAL HEAD TEST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

6. SERVICE TABLES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

5.1 TEST POINT TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

5.2 VARIABLE RESISTOR TABLE . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

5.3 DIP SW TABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

5.4 LED TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

5.5 FUSE TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

7. SERVICE CALL INDICATIONS TABLE . . . . . . . . . . . . . . . . . . . . . 4-16

REPLACEMENT AND ADJUSTMENT

1. SCANNER SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

1.1 ORIGINAL REGISTRATION SENSOR ADJUSTMENT. . . . . . . . 5-1

1.2 ORIGINAL FRICTION PAD REMOVAL . . . . . . . . . . . . . . . . . . . . 5-3

1.3 EXPOSURE LAMP REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

1.4 ORIGINAL SET AND REGISTRATION SENSOR REMOVAL. . . 5-7

1.5 ORIGINAL PICK-UP AND FEED ROLLER REMOVAL . . . . . . . . 5-8

1.6 EXPOSURE GLASS REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

2. COPY IMAGE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

2.1 LEADING EDGE REGISTRATION ADJUSTMENT. . . . . . . . . . 5-10

2.2 VERTICAL MAGNIFICATION ADJUSTMENT. . . . . . . . . . . . . . 5-11

2.3 TRAILING EDGE ERASE MARGIN ADJUSTMENT . . . . . . . . . 5-12

3. MASTER FEED SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

3.1 THERMAL HEAD VOLTAGE ADJUSTMENT . . . . . . . . . . . . . . 5-13

3.2 THERMAL HEAD REMOVAL. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

3.3 PLOTTER UNIT REMOVAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

4. MASTER EJECT SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

4.1 MASTER EJECT UNIT REMOVAL . . . . . . . . . . . . . . . . . . . . . . 5-19

5. PAPER FEED SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21

C217 iv SM

5.1 PAPER FEED ROLLER AND FRICTION PAD REMOVAL . . . . 5-21

6. PRINTING SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

6.1 PRESS ROLLER LOCK LEVER ADJUSTMENT. . . . . . . . . . . . 5-22

6.2 PRESS ROLLER REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24

7. DRUM, DRUM DRIVE, AND INK SUPPLY SECTION. . . . . . . . . . . 5-25

7.1 DRIVE BELT TENSION ADJUSTMENT . . . . . . . . . . . . . . . . . . 5-25

7.2 DOCTOR ROLLER GAP ADJUSTMENT. . . . . . . . . . . . . . . . . . 5-26

7.3 INK DETECTION ADJUSTMENT. . . . . . . . . . . . . . . . . . . . . . . . 5-28

7.4 MAIN MOTOR REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . 5-29

7.5 INK PUMP PLUNGER POSITION ADJUSTMENT . . . . . . . . . . 5-30

7.6 DRUM UNIT REMOVAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31

7.7 DRUM SCREEN REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35

7.8 INK ROLLER UNIT REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . 5-36

8. PAPER DELIVERY SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38

8.1 EXIT PAWL CLEARANCE ADJUSTMENT . . . . . . . . . . . . . . . . 5-38

8.2 EXIT PAWL DRIVE TIMING ADJUSTMENT . . . . . . . . . . . . . . . 5-40

8.3 EXIT ROLLER AND EXIT PAWL REMOVAL . . . . . . . . . . . . . . 5-42

9. OPTICS SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43

9.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43

9.1.1 Preparation For Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44

9.1.2 Scanning Start And Line Position Adjustment . . . . . . . . . . . . . . . . . . . . . . 5-49

9.1.3 Focus (Modulation Transfer Function) Adjustment. . . . . . . . . . . . . . . . . . . 5-51

9.1.4 Magnification Ratio Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-53

9.1.5 White Level Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-55

TROUBLESHOOTING

1. ELECTRICAL COMPONENT TROUBLE . . . . . . . . . . . . . . . . . . . . . 6-1

2. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

2.1 IMAGE TROUBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

2.2 PAPER FEED TROUBLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

SM v C217

PRIPORT CONTROLLER INSTALLATION GUIDE

7.1 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

7.2 SYSTEM REQUIREMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

7.3 INSTALLATION PROCEDURE. . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

7.4 PARTS LISTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

7.5 CABLING BETWEEN PCRIP-10 AND COMPUTER . . . . . . . . . 7-8

A. IBM AND COMPATIBLES - PARALLEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

B. IBM AND COMPATIBLES - SERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

C. MACINTOSH COMPUTERS - APPLETALK STANDARD . . . . . . . . . . . . . . . . 7-9

7.6 SYSTEM VERIFICATION AND DEFAULT

CONFIGURATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

7.7 CABLE PIN-OUT DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

A. PARALLEL INTERFACE, PIN-OUT CONNECTIONS. . . . . . . . . . . . . . . . . . 7-12

B. PARALLEL INTERFACE CABLE, PIN ASSIGNMENTS . . . . . . . . . . . . . . . . 7-12

C. SERIAL INTERFACE CABLE, PIN-OUT CORRECTIONS . . . . . . . . . . . . . . 7-13

D. SERIAL INTERFACE CABLE, PIN ASSIGNMENTS. . . . . . . . . . . . . . . . . . . 7-13

7.8 RAM UPGRADE PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . 7-14

PRIPORT CONTROLLER USER’S GUIDE

7.9 REGULATORY NOTICES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21

7.10 TRADEMARKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21

7.11 HARDWARE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . 7-23

7.12 PRIPORT CONTROLLER CONFIGURATION . . . . . . . . . . . . 7-24

7.13 CONFIGURATION OF IBM PC AND COMPATIBLES . . . . . . 7-24

7.14 CONFIGUTATION OF MACINTOSH COMPUTERS . . . . . . . 7-28

7.15 APPLICATION SOFTWARE SET-UP. . . . . . . . . . . . . . . . . . . 7-29

7.16 PRIPORT CONTROLLER OPERATION. . . . . . . . . . . . . . . . . 7-30

7.17 COMMONLY ASKED QUESTIONS . . . . . . . . . . . . . . . . . . . . 7-31

7.18 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34

7.19 APPENDIX A - DIAGNOSTIC STATUS PAGE. . . . . . . . . . . . 7-37

7.20 PARTS CATALOG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39

C217 vi SM

IMPORTANT SAFETY NOTICES

PREVENTION OF PHYSICAL INJURY

1. Before disassembling or assembling parts of the machine, make sure

that the power cord is unplugged.

2. The wall outlet should be near the machine and easily accessible.

3. If any adjustment or operation check has to be made with exterior covers

off or open while the main switch is turned on, keep hands away from

electrified or mechanically driven components.

HEALTH SAFETY CONDITIONS

1. If you get ink in your eyes by accident, try to remove with eye drops or

flush with water as first aid. If unsuccessful, get medical attention.

2. If you ingest ink by accident, induce vomiting by sticking finger down

throat or by giving soapy or strong salty water to drink.

OBSERVANCE OF ELECTRICAL SAFETY STANDARDS

1. The printer and its peripherals must be installed and maintained by a

customer service representative who has completed the training course

on those models.

SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL

1. Dispose of replaced parts in accordance with local regulations.

2. Used ink and master should be disposed of in an environmentally safe

manner and in accordance with local regulations.

SM a C217

TAB POSITION 1

TAB POSITION 2TAB POSITION 3TAB POSITION 4

TAB POSITION 5TAB POSITION 6

TAB POSITION 7TAB POSITION 8

OVERALL MACHINE INFORMATION (C217)

OVERALL MACHINE INFORMATION (C225)

DETAILED SECTION DESCRIPTION (C217)

DETAILED SECTION DESCRIPTION (C225)

INSTALLATION (C217)

INSTALLATION (C225)

SERVICE TABLES (C217)

SERVICE TABLES (C225)

REPLACEMENT AND ADJUSTMENT (C217)/(C225)

TROUBLESHOOTING (C217)/(C225)

PCRIP-10 PRIPORT CONTROLLER

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