KEB COMBIVERT G6 Instructions For Use Manual

Brand: KEB

Model: COMBIVERT G6

Type: Instructions For Use Manual

COMBIVERT G6

INSTRUCTIONS FOR USE | PROGRAMMING MANUAL CONTROL UNIT

ANALOG / DIGITAL

Translation of original manual

Document 20087588 EN 01

PREFACE

Preface

The described hard- and software are developments of the KEB Automation KG. The

enclosed documents correspond to conditions valid at printing. Misprint, mistakes and

technical changes reserved.

Signal words and symbols

Certain operations can cause hazards during the installation, operation or thereafter.

There are safety informations in the documentation in front of these operations. Security

signs are located on the device or machine. A warning contains signal words which are

explained in the following table:

DANGER Dangerous situation, which will cause death or serious injury in case of

non-observance of this safety instruction.

WARNING Dangerous situation, which may cause death or serious injury in case of

non-observance of this safety instruction.

CAUTION Dangerous situation, which may cause minor injury in case of non-ob-

servance of this safety instruction.

NOTICE Situation, which can cause damage to property in case of non-obser-

vance.

RESTRICTION

Is used when certain conditions must meet the validity of statements or the result is

limited to a certain validity range.

Is used when the result will be better, more economic or trouble-free by following

these procedures.

More symbols

► Thisarrowstartsanactionstep.

• / - Enumerations are marked with dots or indents.

=> Cross reference to another chapter or another page.

Note to further documentation.

www.keb.de/nc/search

PREFACE

Laws and guidelines

KEB Automation KGconrmswiththeECdeclarationofconformitywiththeCEmark

on the unit name plate, that the device complies with the essential safety requirements.

The EC declaration of conformity can be downloaded on demand via our website. Fur-

therinformationisprovidedinchapter"Certication".

Warranty

The warranty on design, material or workmanship for the acquired device is given in the

current terms and conditions.

Hereyouwillndourcurrenttermsandconditions.

www.keb.de/terms-and-conditions

Furtheragreementsorspecicationsrequireawrittenconrmation.

Support

Through multiple applications not every imaginable case has been taken into ac-

count. If you require further information or if problems occur which are not treated de-

tailed in the documentation, you can request the necessary information via the local

KEB Automation KG agency.

The use of our units in the target products is beyond of our control and therefore

exclusively the responsibility of the machine manufacturer, system integrator or

customer.

Theinformationcontainedinthetechnicaldocumentation,aswellasanyuser-specic

advice in spoken and written and through tests, are made to best of our knowledge and

information about the application. However, they are considered for information only

without responsibility. This also applies to any violation of industrial property rights of a

third-party.

Selection of our units in view of their suitability for the intended use must be done gener-

ally by the user.

Tests can only be done within the application by the machine manufacturer. They

must be repeated, even if only parts of hardware, software or the unit adjustment

are modied.

The customer may use the instruction manual as well as further documents or parts from

it for internal purposes. Copyrights are with KEB Automation KG and remain valid in its

entirety.

Other wordmarks or/and logos are trademarks (™) or registered trademarks (®) of their

respectiveownersandarelistedinthefootnoteontherstoccurrence.

TABLE OF CONTENTS

Table of Contents

Preface ....................................................................................................................................................3

Signal words and symbols .............................................................................................................3

More symbols .................................................................................................................................3

Laws and guidelines .......................................................................................................................4

Warranty ....................................................................................................................................... 4

Support ....................................................................................................................................... 4

Copyright ........................................................................................................................................4

Table of Contents ...................................................................................................................................5

List of Figures .........................................................................................................................................7

List of Tables ..........................................................................................................................................8

1 Basic Safety Instructions .............................................. 9

1.1 Target group .....................................................................................................................................9

1.2 Validity of this manual .....................................................................................................................9

1.3 Electrical connection ....................................................................................................................10

1.4 Start-up and operation .................................................................................................................. 10

2 Product description ......................................................11

2.1 Specied application ..................................................................................................................... 11

2.1.1 Residual risks ..................................................................................................................... 11

2.2 Improper use .................................................................................................................................. 11

2.3 Safety function ...............................................................................................................................12

3 Operation ...................................................................... 13

3.1 Control elements ...........................................................................................................................13

3.1.1 Description of controls ........................................................................................................ 13

3.1.1.1 Menu bar .........................................................................................................................13

3.1.1.2 Function keys and toolbar ............................................................................................... 14

3.2 Initial start-up .................................................................................................................................14

3.2.1 Switch on ............................................................................................................................14

3.2.2 Main menu ..........................................................................................................................15

4 Basic settings .............................................................. 16

4.1 Change language ...........................................................................................................................16

4.2 Startup mode .................................................................................................................................17

4.3 Set font size and font size 2 .........................................................................................................17

4.4 Contrast settings ........................................................................................................................... 18

4.5 Setting the backlight of the display ............................................................................................. 19

4.6 Functional test of keyboard and display ..................................................................................... 19

TABLE OF CONTENTS

5 Operator parameter ..................................................... 20

5.1 General control card parameters (Operator functionality) ........................................................ 20

5.2 Display parameter (dp) ..................................................................................................................25

6 Customer parameters (CP Parameter) ....................... 26

7 Inverter parameters (power unit functionality) ......... 27

LIST OF FIGURES

List of Figures

Figure 1: Control elements ..............................................................................................................13

Figure 2: Power Indicator ................................................................................................................ 14

Figure 3: Main menu .......................................................................................................................15

Figure 4: Basic settings ...................................................................................................................16

Figure 5: Change language.............................................................................................................16

Figure 6: Set start mode..................................................................................................................17

Figure 7: Set font size .....................................................................................................................17

Figure 8: Set font size 2 ..................................................................................................................18

Figure 9: Contrast settings .............................................................................................................. 18

Figure 10: Backlight settings ............................................................................................................. 19

Figure 11: Functional test of keyboard and display...........................................................................19

Figure 12: Operator parameter .........................................................................................................20

Figure 13: Select control board parameter group .............................................................................20

List of Tables

Table 1: Numerical code for COMBIVERT G6 with STO ............................................................... 11

Table 2: assignment of the function keys.......................................................................................13

Table 3: Overview basic settings of dp-parameters .......................................................................24

BASIC SAFETY INSTRUCTIONS

1 Basic Safety Instructions

The COMBIVERT is designed and constructed in accordance with state-of-the-art tech-

nology and the recognised safety rules and regulations. However, the use of such devic-

es may cause functional hazards for life and limb of the user or third parties, or damages

to the system and other material property.

The following safety instructions have been created by the manufacturer for the area

of electric drive technology. They can be supplemented by local, country- or applica-

tion-specicsafetyinstructions.Thislistisnotexhaustive.Non-observancewillleadto

the loss of any liability claims.

NOTICE Hazards and risks through ignorance.

►Read the instruction manual !

►Observe the safety and warning instructions !

►If anything is unclear, please contact KEB Automation KG !

1.1 Target group

This instruction manual is determined exclusively for electrical personnel. Electrical per-

sonnelforthepurposeofthisinstructionmanualmusthavethefollowingqualications:

• Knowledge and understanding of the safety instructions.

• Skills for installation and assembly.

• Start-up and operation of the product.

• Understanding of the function in the used machine.

• Detection of hazards and risks of the electrical drive technology.

• Knowledge of DIN IEC 60364-5-54.

• Knowledge of national safety regulations (e.g. DGUV regulation 3).

1.2 Validity of this manual

This manual describes the control part of the COMBIVERT F6 EtherCAT.

The manual

• contains only supplementary safety instructions.

• is only valid in connection with the power unit manual of COMBIVERT F6.

BASIC SAFETY INSTRUCTIONS

1.3 Electrical connection

DANGER Voltage at the terminals and in the device !

Danger to life due to electric shock !

►For any work on the unit switch off the supply voltage and secure it

against switching on.

►Wait until the drive has stopped in order, that perhaps regenerative

energy can be generated.

►Await capacitor discharge time (5 minutes) if necessary, measure

DC voltage at the terminals.

►Never bridge upstream protective devices (also not for test purpos-

es).

For a trouble-free and safe operation, please pay attention to the following instructions:

• The electrical installation shall be carried out in accordance with the relevant re-

quirements.

• Cable cross-sections and fuses must be dimensioned by the user accordly to the

speciedminimum/maximumvaluesfortheopperation.

• With existing or newly wired circuits the person installing the units or machines must

ensure the EN requirements are met.

• For drive converters that are not isolated from the supply circuit (in accordance with

EN 61800-5-1) all control lines must be included in other protective measures (e.g.

double insulation or shielded, earthed and insulated).

• When using components without isolated inputs/outputs, it is necessary that equi-

potential bonding exists between the components to be connected (e.g. by the equi-

potential line). Disregard can cause destruction of the components by equalizing

currents.

1.4 Start-up and operation

The drive converter must not be started until it is determined that the installation com-

plies with the machine directive; Account is to be taken of EN 60204-1.

WARNING Software protection and programming !

Hazards caused by unintentional behavior of the drive!

►Check especially during initial start-up or replacement of the drive

converter if parameterization is compatible to application.

►Securing a unit solely with software-supported functions is not suf-

cient.Itisimperativetoinstallexternalprotectivemeasures(e.g.

limit switch) that are independent of the drive converter.

►Secure motors against automatic restart.

PRODUCT DESCRIPTION

2 Product description

This manual describes the parameters and operation of the analog / digital control.

2.1 Specied application

The COMBIVERT serves exclusively for the control and regulation of three-phase mo-

tors. It is intended for installation in electrical systems or machines.

The technical data as well as information concerning the supply conditions shall be tak-

en from the name plate and from the instruction manual and shall be strictly observed.

The used semiconductors and components of the KEB Automation KG are developed

and dimensioned for the use in industrial products.

Limitation

If the KEB COMBIVERT F5 is used in machines, which work under exceptional condi-

tions or if essential functions, life-supporting measures or an extraordinary safety step

mustbefullled,thenecessaryreliabilityandsecuritymustbeensuredbythemachine

builder.

2.1.1 Residual risks

In spite of the intended use, the drive converter can reach unexpected operating condi-

tions in error case, wrong parameterisation, incorrect connection or unauthorized inter-

ventions and repairs. This can be:

• wrong direction of rotation

• motor speed too high

• motor is running into limitation

• motor can also be under current during standstill

• automatic start-up

2.2 Improper use

The operation of other electric consumers is prohibited and can lead to the destruction of

the unit. The operation of our products outside the indicated limit values of the technical

data leads to the loss of any liability claims.

PRODUCT DESCRIPTION

2.3 Safety function

Attention Thecerticationofcontrollerswithsafetytechnologyisonlyvalidunder

the following conditions::

► Thematerialnumbercorrespondstothespeciednumericalcode

(see below).

►The FS logo is printed on the type plate.

Numerical code for COMBIVERT G6 with STO

xxG6xAx-xxxx

xxG6xBx-xxxx

xxG6xCx-xxxx

xxG6xDx-xxxx

xxG6xHx-xxxx

xxG6xIx-xxxx

xxG6xKx-xxxx

xxG6xLx-xxxx

Table 1: Numerical code for COMBIVERT G6 with STO

OPERATION

3 Operation

3.1 Control elements

F1 F2 F3 F4

ENTER ESC

①

②

Inverter parameter

CP mode

Operator parameter

Settings

Name Function

①Menu bar

②Function bar

F1 Function key 1

F2 Function key 2

F3 Function key 3

F4 Function key 4

▲Menu bar up or

increase parameter value

▼Menu bar down or

decrease parameter value

ENTER select/conrm

ESC return to the previous menu

Figure 1: Control elements

3.1.1 Description of controls

3.1.1.1 Menu bar

Themenubarshowsthecurrentselectioninthemenu.Itcanbemovedwiththe▲and

▼keys.PressEntertochangetothesubordinateoperatinglevel,ESCtoreturntothe

previous operating level.

OPERATION

3.1.1.2 Function keys and toolbar

The function keys F1...F4 are variable assigned depending on the menu item. The tool-

bar displays current assignment of the function keys F1 ... F4.

The following assignment may take the keys:

Display Function

DecHex Representation changes between decimal and hexadecimal display

Menu jumps to the main menu

Up jumps to the top of the current page, repeatedly pressing scrolls back a

page

Down jumps to the top of the current page, repeatedly pressing scrolls back a

page

Table 2: assignment of the function keys

3.2 Initial start-up

3.2.1 Switch on

CP01 2203h Set:1

actual frequency display

0.0000 Hz

DecHex

At rst switch on with factory setting the

operator indicates the actual frequency in

customer parameters menu (CP-mode).

To make the basic settings change to the

main menu as follows:

<ESC> →changes to the parame-

ter selection

<F1> →jumps to the main menu

Figure 2: Power Indicator

The menu with the inverter starts can be set in the settings menu under "Start

Mode".

OPERATION

3.2.2 Main menu

Inverter parameter

CP mode

Operator parameter

Settings

The main menu is the top-level menu. With

thekeys<▲>and<▼>selectthedesired

submenu. Press <ENTER> to jump to the

selected submenu.

„Inverter parameters (power unit function-

ality)“ on page 26

„Customer parameters (CP Parameter)“

on page 25

„Operator parameter“ on page 19

„Basic settings“ on page 15

Figure 3: Main menu

BASIC SETTINGS

4 Basic settings

Language english

Start mode CP Mode

Font size 13

Font size 2 16

Contrast 21

Lightning Auto

Start test mode

To adjust the display to the individual

needs select "Settings" in the main menu

and confirm with <ENTER>.

With the keys <▲> and <▼> select the

desired function.

Press <ENTER> to switch into the input

mode to change the parameter value.

Figure 4: Basic settings

4.1 Change language

Language english

Start mode CP Mode

Font size 13

Font size 2 16

Contrast 21

Lightning Auto

Language

German

Press <ENTER> to switch into the input

mode to change the parameter value.

Withthekeys<▲>and<▼>selectoneof

the following languages:

• German

• English

• Espanõl

• Russian

• Italiano

• Francais

• American

<ENTER> selects the desired language

and jumps back into the "Settings" sub-

menu.

Figure 5: Change language

If the selected language is not available the parameters are displayed in English.

BASIC SETTINGS

4.2 Startup mode

Language english

Start mode CP Mode

Font size 13

Font size 2 16

Contrast 21

Lightning Auto

Startup mode

CP mode

The start mode determines which display

appears at switch on.

Press <ENTER> to switch into the input

mode to change the parameter value.

Withthekeys<▲>and<▼>selectoneof

the following home screens:

• Inverter parameter

• CP Mode (customer parameter)

• Operator parameter

• Settings

<ENTER> selects the desired startup

screen and jumps back into the "Settings"

submenu.

Figure 6: Set start mode

4.3 Set font size and font size 2

Language english

Start mode CP Mode

Font size 13

Font size 2 16

Contrast 21

Lightning Auto

Font size

The font size determines the complete

menu view in the display except for the

font size 2 (see below).

Press <ENTER> to switch into the input

mode to change the parameter value.

Withthekeys<▲>and<▼>selectoneof

the following font sizes:

• 8, 10, 13, 16, 24

<ENTER> selects the desired font size

and jumps back into the "Settings" sub-

menu.

The display will only be updated after a

change of the menu.

Figure 7: Set font size

BASIC SETTINGS

Language english

Start mode CP Mode

Font size 13

Font size 2 16

Contrast 21

Lightning AutoTest mode start

Font size 2

The font size 2 determines the display

size of the parameter values in CP mode.

Press <ENTER> to switch into the input

mode to change the parameter value.

Withthekeys<▲>and<▼>selectoneof

the following font sizes:

• 8, 10, 13, 16, 24

<ENTER> selects the desired font size

and jumps back into the "Settings" sub-

menu.

Figure 8: Set font size 2

4.4 Contrast settings

Language english

Start mode CP Mode

Font size 13

Font size 2 16

Contrast 21

Lightning AutoTest mode start

Contrast

The menu item "contrast" sets the con-

trast level of the LC display.

Press <ENTER> to switch into the input

mode to change the parameter value.

Withthekeys<▲>and<▼>setthecon-

trast level from 0...50. Use the contrast

bar on the bottom of the toolbar to control

the settings.

<ENTER> stores the specified contrast

setting and returns to the "Settings" sub-

menu.

Figure 9: Contrast settings

BASIC SETTINGS

4.5 Setting the backlight of the display

Language english

Start mode CP Mode

Font size 13

Font size 2 16

Contrast 21

Lightning AutoTest mode start

Backlight

auto

The menu item "Lighting" defines the be-

havior of the backlight of the LC Display.

Press <ENTER> to switch into the input

mode to change the parameter value.

Withthekeys<▲>and<▼>selectoneof

the following settings:

on →generally on

off →generally off

auto →on when pressing a button;

off after 10 seconds of

non-operation

<ENTER> selects the desired backlight

and jumps back into the "Settings" sub-

menu.

Figure 10: Backlight settings

4.6 Functional test of keyboard and display

Language english

Start mode CP Mode

Font size 13

Font size 2 16

Contrast 21

Lightning Auto

Start test mode

<ENTER> starts a test mode, which al-

lows you to test the function of each but-

ton and the LCD display.

Follow the instruction on-screen during

the test run.

Figure 11: Functional test of keyboard and display

OPERATOR PARAMETER

5 Operator parameter

Inverter parameter

CP mode

Operator parameter

Settings

Use the operator parameters to configure

the control card, the fieldbus (if available)

and the display.

Withthekeys<▲>and<▼>select"Op-

erator parameter" and confirm with <EN-

TER>.

Figure 12: Operator parameter

os Operator parameter

dp LCD-parameter

Menu Top Bottom

The control card parameters at the analog

/ digital control are divided into two groups:

os - Operator system parameters; Display

and setting of the control board

dp-LCD-Displayparameters;Congura-

tion of the LC display via bus

With the keys <▲> and <▼> select the

corresponding parameter group.

<ENTER> switches to the selected sub-

menu.

Figure 13: Select control board parameter group

5.1 General control card parameters (Operator functionality)

In the following, only the meanings of the parameter values are described. Value

ranges, data length- and type; Access mode and the default values can be taken

from COMBIVIS.

os00 operatoridentier 0x2080

Value Meaning

e.g.150117 Displays the control card type, as well as the software version.

• 15xxxx: G6

• xx01xx: Analog/digital-control

• xxxx17:Versionofthecongurationparameters

OPERATOR PARAMETER

os01 password OS 0x2082

Value Meaning

-1…-9 Displays the current password level of the operator. This parameter is a mapping of the

parameter Ud01. This parameter is only visible via bus if "invisible parameter" is set in

COMBIVIS.

os02 software date OS 0x2082

Value Meaning

0,0000…

9999,1231

Software date of the control board.

• The year is displayed before the comma, month and day are after that. 2014.0513

means 13.05.2014.

os03 software version 0x2083

Value Meaning

0.0.0.0…

255.255.255. 255

Software version of the control board.

• Example 1.4.1.2

os04 diag error count 0x2084

Value Meaning

0…255 Speciesthenumberoferrorsoccurredonthediagnosticinterface.

os05 diag response delay time 0x2085

Value Meaning

0…126 ms Sets the minimum response delay time for requests on the diagnostic interface.

os06 baud rate diag 0x2086

Value Meaning

0…8 Default transfer speed on the diagnostic interface.

01.2 kBit/s

12.4 kBit/s

24.8 kBit/s

39.6 kBit/s

419.2 kBit/s

538.4 kBit/s (standard)

655.5 kBit/s

757.6 kBit/s

8100 kBit/s

os07 node ID 0x2087

Value Meaning

0…239 Thisparameterspeciestheinverteraddressforthediagnosticinterface(DIN66019).

The parameter is an image of the system parameter Sy06.

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KEB COMBIVERT G6 Instructions For Use Manual

KEB COMBIVERT G6 Instructions For Use Manual

KEB COMBIVERT G6 Instructions For Use Manual

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