Greenlee Submersible Pumps User manual

Submersible Pumps

OPERATION MANUAL

Read and understand all of the instructions and

safety information in this manual before operating

or servicing this tool.

Submersible Pumps

Greenlee / A Textron Company 2 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Table of Contents

Description .....................................................................2

Safety .............................................................................2

Purpose..........................................................................2

Other Publications..........................................................2

Important Safety Information.......................................3-4

Identification ...................................................................5

Hoses and Fittings .........................................................6

Hose Connections..........................................................6

Operation .......................................................................7

Maintenance...................................................................7

Troubleshooting .............................................................8

Español .....................................................................9-16

Français ..................................................................17-24

Deutsch ...................................................................25-32

Italiano.....................................................................33-40

KEEP THIS MANUAL

Description

Fairmont Submersible Pumps operate with either

Open-Center or Closed-Center hydraulic systems and

are intended for many pumping applications in any type

of non-explosive environment. The quiet, self-priming

pump mechanism operates efficiently and features

a rugged, direct-drive, gear type hydraulic motor.

Oil-lubricated seals prevent damage when the pump

is unintentionally run dry.

Models H4660B (42190), H4665A (42191) and H4630

(49333) Submersible Pumps are intended for pumping

water only. Model H4670 (42192) and H4635 (49334)

Submersible Trash Pumps are intended for pumping

water with solids.

Purpose of this Manual

This manual is intended to familiarize all personnel with

the safe operation and maintenance procedures for the

following Fairmont Pumps:

• H4660B/42190 Submersible Pump

• H4665A/42191 Submersible Pump

• H4630/49333 Submersible Pump

• H4670/42192 Submersible Trash Pump

• H4635/49334 Submersible Trash Pump

Keep this manual available to all personnel.

Replacement manuals are available upon request

at no charge.

Safety

Safety is essential in the use and maintenance of

Fairmont tools and equipment. This instruction manual

and any decals on the tool provide information for

avoiding hazards and unsafe practices related to the

use of this tool. Observe all of the safety information

provided.

Other Publications

Tool Owners/Users:

Specifications and Parts Manuals:

H4660B/42190: Publication 999 3041.2

H4665A/42191: Publication 999 3042.0

H4670/42192: Publication 999 3043.9

H4630/49333: Publication 999 3044.7

H4635/49334: Publication 999 3045.5

SAE Standard J1273 (Hose and Hose Assemblies):

Publication 999 3032.3

Fairmont Authorized Repair Centers Only:

Repair Manuals:

H4660B/42190: Publication 999 1468.9

H4665A/42191: Publication 999 1606.1

H4670/42192: Publication 999 1607.0

H4630/49333: Publication 999 2812.4

H4635/49334: Publication 999 2813.2

All specifications are nominal and may change as design improve-

ments occur. Greenlee Textron shall not be liable for damages

resulting from misapplication or misuse of its products.

Submersible Pumps

Greenlee / A Textron Company 3 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

This symbol is used to call your attention to hazards

or unsafe practices which could result in an injury

or property damage. The signal word, defined below,

indicates the severity of the hazard. The message

after the signal word provides information for prevent-

ing or avoiding the hazard.

Hazards or unsafe practices which, if not avoided,

MAY result in injury or property damage.

Hazards which, if not avoided, COULD result in

severe injury or death.

Immediate hazards which, if not avoided, WILL result

in severe injury or death.

SAFETY

ALERT

SYMBOL

IMPORTANT SAFETY INFORMATION

Do not inspect, adjust, or clean tool when it is

connected to a power source. Accidental startup

can result in serious injury.

Wear eye protection when operating

or servicing this tool.

Failure to wear eye protection can

result in serious eye injury from

flying debris or hydraulic oil.

Do not operate the pump if the impeller blades are

exposed.

• Do not operate the H4630, H4660B or H4665A

without the inlet screen in place.

• Do not operate the H4635, H4670 without the

base legs and base plate in place.

Failure to observe these warnings can result in

severe injury or death.

Skin injection hazard:

Oil under pressure easily punctures

skin causing serious injury, gan-

grene or death. If you are injured by

escaping oil, seek medical attention

immediately.

• Do not use fingers or hands to

check for leaks.

• Do not hold hose or couplers while

operating the power source.

• Depressurize the hydraulic system

before servicing.

Keep away from the pump outlet/discharge hose

during operation. Liquid and debris will be thrown

by the pump.

Failure to observe this warning can result in severe

injury or death.

Pump water only.

• Do not use to pump drinking water.

• Do not use to extinguish fires.

Failure to observe these warnings can result in

severe injury or death.

Submersible Pumps

Greenlee / A Textron Company 4 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

IMPORTANT SAFETY INFORMATION

Note: Keep decals clean and legible. Replace decals

when necessary—see the decals listed in the

Specifications and Parts manual.

Do not reverse hydraulic flow. Operation with

hydraulic flow reversed can cause tool malfunction.

Connect the supply (pressure) hose and return

(tank) hose to the proper tool ports.

Do not exceed the maximum hydraulic flow,

pressure relief or back pressure listed in the

Specifications and Parts manual.

Failure to observe this warning can result in severe

injury or death.

Do not disconnect tool, hoses, or fittings while

the power source is running or if the hydraulic fluid

is hot. Hot hydraulic fluid can cause serious burns.

• Inspect tool before use. Replace any worn or

damaged parts. A damaged or improperly

assembled tool can malfunction, injuring nearby

personnel.

• Inspect the hydraulic hoses and couplings every

operating day. Repair or replace if leakage, crack-

ing, wear, or damage is evident. Damaged hoses

or couplings can fail, resulting in injury or property

damage.

• Use this tool for manufacturer’s intended use only.

Use other than that which is described in this

manual could result in injury or property damage.

• Make sure all bystanders are clear of the work area

when handling, starting, and operating the tool.

Nearby personnel can be injured by flying debris

or by flying parts in the event of a tool malfunction.

Hydraulic oil can cause skin irritation.

• Handle the tool and hoses with care to prevent

skin contact with hydraulic oil.

• In case of accidental skin contact with hydraulic oil,

wash the affected area immediately to remove the

oil.

Failure to observe these precautions can result

in injury.

Procedure for disconnecting hydraulic hoses, fittings

or components:

1. Move the flow lever on the hydraulic power

source to the OFF position.

2. Stop the power source.

3. Follow the sequence under Disconnecting

Hoses to prevent pressure buildup. In case

some pressure has built up, loosen hoses,

fittings or components slowly.

Submersible Pumps

Greenlee / A Textron Company 5 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Identification

Submersible Pumps

1. Serial Number Tag 6. Discharge Port

2. Hydraulic Motor 7. Housing

3. Hydraulic Tank Port “T” (Return) 8. Inlet Screen

4. Hydraulic Pressure Port “P” (Supply) 9. Base Legs and Base Plate

5. Handle

3 4

5

1

2

6

8

7

5

1

4

7

8

2

3

6

9

3

4 5

2

1

7

H4660B H4670 H4665A

H4630

H4635

1

2

3

4

5

6

7

8

6

4

5

2

3

1

7

9

Submersible Pumps

Greenlee / A Textron Company 6 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Installation and Maintenance

See publication 999 3032.3,

SAE J1273 (Hose and Hose Assemblies)

Replacement

See a Fairmont catalog or Fairmont publication 999

1032.2, Low Pressure Quick Couplers, Adapters and

Hoses.

Tool Port Identification

Three methods are used to identify the pressure and

return ports of Fairmont tools. Match the markings on

your tool to this table.

Connecting Hoses

1. Move the flow lever on the hydraulic power source

to the OFF position.

2. Stop the hydraulic power source.

3. Connect the return hose to the return port on the

power source, then to the return port on the tool.

4. Connect the pressure hose to the pressure port on

the tool, then to the pressure port on the power

source.

Disconnecting Hoses

1. Move the flow lever on the hydraulic power source

to the OFF position.

2. Stop the hydraulic power source.

3. Disconnect the pressure hose from the power

source, then from the tool.

4. Disconnect the return hose from the tool, then from

the power source.

5. Install dust caps over the ports to prevent

contamination.

Typical Setup

Hoses and Fittings Hose Connections

Pressure Port Return Port

PT

or

In Out

or

9/16"–18 O-ring Boss 3/4"–16 O-ring Boss

(smaller port) (larger port)

H4635 GKH 3/4"–16 O-ring Boss 1-1/16"–12 O-ring Boss

H4630 GKJ (smaller port) (larger port)

Model No./

Serial Code

Submersible Pumps

Greenlee / A Textron Company 7 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Operation

1. Connect the discharge hose to the discharge port.

2. Start the power source.

Note: Allow the power source to run for a few

minutes to warm the hydraulic fluid.

Do not use the hydraulic hoses to lower or lift the

pump. This will weaken or damage the hoses or

fittings, and could cause a hydraulic fluid leak.

Failure to observe this precaution can result in

property damage.

3. Attach a rope or other device to the handle of the

pump. Lower the pump into the material to be

pumped.

4. Actuate the control valve of the power source to start

the flow of hydraulic fluid.

5. When finished pumping, actuate the control valve to

stop the flow of hydraulic fluid.

Maintenance

Use this maintenance schedule to maximize the tool’s

service life.

Note: Keep all decals clean and legible. Replace decals

when necessary. See Specifications and Parts manual

for decal part numbers.

Daily

1. Wipe all tool surfaces clean.

2. Inspect the hydraulic hoses and fittings for signs of

leaks, cracks, wear or damage. Replace if necessary.

3. Install dust caps over the hydraulic ports when the

tool is disconnected.

Monthly

1. Perform a thorough inspection of the hydraulic hoses

and fittings as described in publication 999 3032.3,

SAE J1273 (Hose and Hose Assemblies).

2. Model H4635 and H4670 only: Remove and clean

the base legs and base plate. Remove any material

that may have accumulated near the inlet port.

Do not inspect, adjust, or clean tool when it is

connected to a power source. Accidental startup

can result in serious injury.

Wear eye protection when operating

or servicing this tool.

Failure to wear eye protection can

result in serious eye injury from

flying debris or hydraulic oil.

Skin injection hazard:

Oil under pressure easily punctures

skin causing serious injury, gan-

grene or death. If you are injured by

escaping oil, seek medical attention

immediately.

• Do not use fingers or hands to

check for leaks.

• Do not hold hose or couplers while

operating the power source.

• Depressurize the hydraulic system

before servicing.

Keep away from the pump outlet/discharge hose

during operation. Liquid and debris will be thrown

by the pump.

Failure to observe this warning can result in severe

injury or death.

Submersible Pumps

Greenlee / A Textron Company 8 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Troubleshooting

Before troubleshooting, determine whether the problem

is in the tool, the hoses, or the power source. Substitute

a tool, hoses, or power source known to be in good

working order to eliminate the item that is not operating.

If the problem is in the tool, see the troubleshooting table

in this manual. If the problem is in the power source, see

the troubleshooting section of the power source instruc-

tion manual.

Tool doesn’t operate. Improper power source. Verify that the power source meets the

specifications. See the Specifications

and Parts manual.

Hydraulic fluid level low. Check the fluid level. Check system

for leaks.

Incorrect hydraulic fluid viscosity. Use hydraulic fluid with the correct

viscosity. See the Specifications

and Parts manual.

H4635 and H4670 only:

Remove debris from impeller.

Debris stuck in the impeller.

Tool operates slowly or Hydraulic fluid cold. Allow fluid to warm to the

erratically. operating temperature. Actuate

the tool intermittently to reduce the

warming time.

Power source not adjusted correctly. Refer to the power source operator’s

manual. Set the flow and pressure

to correspond with the tool.

Hydraulic fluid level low. Check the fluid level. Check system

for leaks.

Air in the hydraulic system. See power source manufacturer’s

instructions for removing air from

the system.

Incorrect hydraulic fluid viscosity. Use hydraulic fluid with the correct

viscosity. See the Specifications

and Parts manual.

Tool operates backwards. Hose connections at tool reversed. Depressurize hydraulic system.

Switch the hose connections.

Tool operates, H4630, H4665B and H4660A only: Remove debris from inlet screen.

but discharge is low. Inlet screen plugged with debris.

H4635 and H4670 only: Remove debris from the area around

Inlet port plugged. the base legs and base plate.

Discharge hose plugged. Remove and clean hose.

Problem Probable Cause Probable Remedy

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Greenlee Textron / Subsidiary of Textron Inc.

41

4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

Submersible Pumps

USA (800) 435-0786 Fax: (800) 451-2632

(815) 397-7070 Fax: (815) 397-1865

Canada (800) 435-0786 Fax: (800) 524-2853

International +1 (815) 397-7070 Fax: +1 (815) 397-9247

4455 Boeing Drive, Rockford, IL 61109-2988 • USA • 815-397-7070

An ISO 9001 Company • Greenlee Textron is a subsidiary of Textron Inc.

www.greenlee.com

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